Assembling equipment

Abstract

The assembling equipment comprises at least five or more general assembling tables, and the general assembling tables are provided with the conveying mechanisms. The at least three universal assembly tables are respectively provided with at least three groups of action mechanism positions and at least two groups of operation mechanism positions; at least one group of action mechanism positions and other action mechanism positions are arranged in a staggered manner, and the other two groups of action mechanism positions are at least partially arranged in a staggered manner; the operation mechanism positions and other operation mechanism positions are at least partially arranged in a staggered manner; the action mechanism position and the operation mechanism position are arranged in a staggered mode. Therefore, the universal assembling table is provided with the conveying mechanism, combination is relatively simple, convenient and rapid, at least part of the universal assembling table is provided with the action mechanism position or the operation mechanism position for use, when the assembling equipment replaces assembled workpieces, the action mechanism or the operation mechanism can be arranged at a relatively proper position, the workpieces are convenient to replace, and the assembling efficiency is improved. And the adaptability of the assembly equipment is higher.

Description

Technical Field

[0001] The present application relates to the field of manufacturing technology, and in particular to an assembly device used for assembling integrated components, such as an assembly device for automotive integrated components. Background Art

[0002] Existing assembly equipment, such as assembly production lines, are generally designed and manufactured for a specific product, and the production rhythm, that is, the production capacity, of an assembly production line is generally relatively fixed, that is, the assembly production line is generally dedicated to assembling one product, and the production rhythm is relatively fixed. The advantages are relatively high production efficiency and strong specialization, but it is relatively difficult to adjust the production rhythm and change products. If you want to adjust or modify, the workload is relatively large and the time required is relatively long. For example, the assembly production line used for assembling automotive components is generally designed based on specific products and specific production capacity. When the product design changes or the product is changed, it is necessary to replace the new assembly production line or make a major transformation. When the production capacity is increased, a new assembly production line needs to be added, which takes a relatively long time. The scrapping of the production line during product replacement leads to waste of resources and relatively increased costs. In addition, automotive components generally require a test adjustment process. In the early development and verification stage, some designs will be changed and some parts will be adjusted. The use of a fixed assembly production line requires the manufacture of a new assembly production line, which takes a relatively long process. During mass production, the amount of automotive components gradually increases. Therefore, how to design a relatively flexible assembly production line with improved versatility to reduce waste during product upgrades, meet the need for gradually increasing production capacity during mass production, and reduce waste caused by the elimination of assembly production lines is a technical issue that needs to be improved. Summary of the invention

[0003] The purpose of the present application is to provide an assembly device with a universal assembly table to solve one of the above-mentioned technical problems. The assembly device can assemble integrated components, such as vehicle integrated components.

[0004] To this end, one embodiment of the present application adopts the following technical solution:

[0005] An assembly device, comprising at least five universal assembly stations, each of which is provided with a conveying mechanism;

[0006] Among the universal assembly tables, at least three of them respectively have at least three groups of action mechanism positions and at least two groups of operating mechanism positions; at least one group of the action mechanism positions is staggered with the other action mechanism positions, and the other two groups of the action mechanism positions are at least partially staggered; the operating mechanism positions are at least partially staggered with the other operating mechanism positions; the action mechanism positions are staggered with the operating mechanism positions.

[0007] The action mechanism position can be used to cooperate with the action mechanism to facilitate the fixation or limit installation of the action mechanism; the operating mechanism position can be used to cooperate with the operating mechanism to facilitate the fixation or limit installation of the operating mechanism.

[0008] The universal assembly tables all include a frame; at least three of the frames respectively have at least three groups of the action mechanism positions and at least two groups of the operating mechanism positions; the assembly equipment is respectively provided with at least one action mechanism and at least one operating mechanism on the at least three universal assembly tables, the action mechanism is fixedly arranged on the frame of the universal assembly table where it is located, and the operating mechanism is fixedly arranged on the frame of the universal assembly table where it is located.

[0009] In this article, the action mechanism refers to a mechanism that can move a workpiece or parts, auxiliary materials, etc. a certain distance and perform some operations, such as completing the grabbing and sending it to the corresponding position, or scanning and confirming and grabbing and sending it to the corresponding position, etc. The action mechanism position refers to the part used to cooperate with the action mechanism, such as the part fixedly installed with the action mechanism by screws, etc., generally including mounting holes, and the mounting holes of each action mechanism position are used to cooperate with the corresponding action mechanism to achieve fixation or limit. The operation mechanism refers to a mechanism that can perform some operations on the workpiece or parts, auxiliary materials, etc. at its corresponding position, such as damage inspection, oiling, oiling inspection, transportation, etc. The operation mechanism position refers to the part used to cooperate with the operation mechanism, such as the part fixedly installed or combined with the operation mechanism by screws or clamps, etc., generally including mounting holes or slots, and each operation mechanism position cooperates with the corresponding operation mechanism.

[0010] In this way, the assembly equipment has more than five universal assembly tables, and the universal assembly tables are equipped with conveying mechanisms. In this way, the combination of assembly equipment only needs to be connected to each other, and the combination or adjustment is relatively simple and quick, and at least some of the universal assembly tables have more than three groups of action mechanism positions and two groups of operating mechanism positions to choose from. When the assembly equipment replaces the workpiece to be assembled, the action mechanism or operating mechanism can be set at a relatively suitable position, which is convenient for replacement and makes the adaptability of the assembly equipment relatively stronger. The assembly equipment can be used to assemble more than one workpiece, which can realize rapid adjustment of the production line, which is conducive to reducing waste and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is a partial schematic diagram of one embodiment of an assembly apparatus for integrated components, the drawing being a portion with a universal assembly station;

[0012] Figure 2 yes Figure 1 Schematic diagram of two of the common assembly station sections of the assembly equipment;

[0013] Figure 3 yes Figure 1A schematic diagram of one of the common assembly stations of the assembly apparatus shown;

[0014] Figure 4 is a partial schematic diagram of another embodiment of an integrated component assembly device;

[0015] Figure 5 yes Figure 4 A schematic diagram of two common assembly station portions of the assembly equipment shown; Figure 6 yes Figure 5 A partial enlarged schematic diagram of the mating parts of two universal assembly tables shown;

[0016] Figure 7 yes Figure 4 A schematic diagram of one of the universal assembly stations is shown;

[0017] Figure 8 , Fig. 9 , Fig.10 , Fig.11 yes Figure 7 A three-dimensional schematic diagram of several directions of a universal assembly table of the assembly equipment shown; Fig.12 yes Fig.11 A partial enlarged schematic diagram of a first side of the universal assembly station shown; Fig.13 yes Fig.11 A partial schematic diagram of a jacking mechanism and a workpiece rack in the assembly device shown;

[0018] Fig.14 is a schematic diagram of an implementation of a workpiece holder;

[0019] Fig.15 , Fig.16 yes Fig.14 A three-dimensional schematic diagram of the universal part of the workpiece holder and a schematic diagram in one direction;

[0020] Fig.17 , Fig.18 It is a three-dimensional schematic diagram and a schematic diagram of one direction of a jacking mechanism used in the above-mentioned assembly equipment;

[0021] Fig.19 is a three-dimensional schematic diagram of the connection of two universal assembly tables of the above assembly equipment;

[0022] Fig. 20 yes Fig.19 A partial enlarged schematic diagram of the connection part of two universal assembly platforms is shown.

[0023] In the figure, 101, 102, 103, 104, 105, 201, 202, 203, 204, 205, 206, 207 are universal assembly tables,

[0024] 11 rack, 110 conveying mechanism, 1100 chain belt, 1101 first part, 1102 second part, 111 first side, 1111 end, 112 second side, 12 height adjustment member, 13 electric cabinet, 14 control cabinet,

[0025] 20 workpiece, 21 workpiece holder, 211 general part, 2110 substrate, 2111 positioning hole, 2112 mounting hole, 2113 mounting hole, 212 special part,

[0026] 31 first action mechanism, 310 first action mechanism position, 3101 mounting hole, 32 second action mechanism, 320 second action mechanism position, 3201 mounting hole, 33 third action mechanism, 330 third action mechanism position, 3301 mounting hole,

[0027] 41 power mechanism, 43 connecting device,

[0028] 50 waiting position, 501 operating position, 502 second operating position, 503 non-good quality position, 51, 52 vibration feeding mechanism, 511, 521 waiting position, 53 auxiliary material feeding mechanism,

[0029] 60, 611, 612, 62, 621, 622, 623, 63, 631, 632, 633, 641, 642, 64, 641 feeding mechanism,

[0030] 71 assembly mechanism, 710 assembly mechanism position, 7101 mounting hole, 72, 701 steering mechanism, 73 lifting mechanism, 730 bottom plate, 731 positioning pin, 732 guide shaft, 733 linear bearing, 734 limiting ring, 735 cylinder, 736 top plate, 74 blocking mechanism, 75 first operating mechanism, 750 first operating mechanism position, 76 second operating mechanism, 760 second operating mechanism position, 77 third operating mechanism,

[0031] 81 fixing member 82, 821 inner side, 822 roller, 823 limiting part, 83 connecting plate, 84 DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further described below in conjunction with the accompanying drawings. The embodiments described here are only part of the embodiments of the present application. The terms with the order of "first", "second", etc. are only used for clear description, identification, and easy understanding, and cannot be understood as implying the number of technical features indicated by them. The workpiece in this article is a broad term, including but not limited to integrated components to be assembled, integrated components being assembled, and integrated components waiting or circulating, such as automotive integrated components. The workpiece here includes situations in different states, such as the states of workpieces on different universal assembly tables may be different. Parts refer to parts or components that will be assembled to the workpiece in the assembly equipment, and auxiliary materials refer to some parts needed to be assembled to the workpiece, including but not limited to springs, sealing rings, screws, gaskets, etc. The universal assembly table in this article may include different states. The universal assembly table includes the states of unassembled action mechanisms, operating mechanisms, and assembly mechanisms, and also includes the states of assembling one or more of the three of the action mechanism, operating mechanism, and assembly mechanism.

[0033] The following is a description of the specific implementation methods. Figure 1-Figure 3 , Figure 1 is a partial schematic diagram of a general assembly table portion of an embodiment of an integrated component assembly device, Figure 2 is a schematic diagram of two universal assembly table parts of the assembly equipment; Figure 3 Schematic diagram of a fourth universal assembly station portion of the assembly apparatus.

[0034] The assembly equipment can be used for the assembly of various components, such as vehicle integrated components. The assembly equipment includes a steering mechanism 701, a first universal assembly station 101, a second universal assembly station 102, a third universal assembly station 103, a fourth universal assembly station 104, and a fifth universal assembly station 105. The assembly equipment may also include other assembly stations or other machines such as testing stations before the steering mechanism, and other assembly stations or other machines such as testing stations after the fifth universal assembly station 105. The assembly equipment also includes an electric cabinet 13 and a control cabinet 14. At this time, the height of the conveying mechanism of the universal assembly station is the same as the height of the conveying mechanism of other assembly stations of the assembly equipment adjacent to it, and the conveying mechanism of the universal assembly station is docked and matched with the conveying mechanism of other assembly stations of the assembly equipment adjacent to it for transmission; or the height of the conveying mechanism of the universal assembly station is the same as the height of the conveying mechanism of the connecting device adjacent to it, and the conveying mechanism of the universal assembly station is docked and matched with the conveying mechanism of the connecting device adjacent to it for transmission.

[0035] The first universal assembly station 101 includes a frame 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a feeding mechanism 641, a vibration feeding mechanism 52, an auxiliary material feeding mechanism 53, an assembly mechanism 71, and a plurality of operation mechanisms on the first universal assembly station 101. The second side 112 of the first universal assembly station 101 cooperates with the steering mechanism 701 or the connecting device, and the first side 111 of the first universal assembly station 101 cooperates with the second universal assembly station 102 or the connecting device, and the first universal assembly station 101 is provided with a waiting position 50. The feeding mechanism 641 is located within the action range of the action mechanism 31. The first action mechanism 31 can deliver the parts on the feeding mechanism 641 to the corresponding position of the workpiece. The action of the first action mechanism 31 may include scanning code and transporting, etc.; the action of the operating mechanism may include one or more actions such as detection, oiling, and transporting of auxiliary materials such as sealing rings; the vibration feeding mechanism 52 realizes the feeding of auxiliary materials in the form of a vibration plate, such as vibrating the spring to the press-fitting sleeve; the action mechanism transports the press-fitting sleeve to the workpiece 20 to be assembled; the assembly mechanism 71 assembles the workpiece and the corresponding parts, such as assembling the parts and the workpiece together through auxiliary materials such as screws, or such as press-fitting. During assembly or press-fitting, synchronous detection can also be implemented through the operating mechanism to detect whether the assembly is in place and whether it is a good product; in addition, it can also include a rotating mechanism (not shown in the figure), which can rotate the workpiece rack 21 together with the workpiece it carries to a preset angle, such as 90 degrees or 180 degrees, etc., to facilitate the implementation of operations on the other side of the workpiece. The assembly mechanism is located on one side of the conveying mechanism, the fixed part of the action mechanism is located on the other side of the conveying mechanism, and the operating mechanism is located on the other side of the conveying mechanism, that is, the fixed parts of the assembly mechanism and the action mechanism are respectively located on the opposite sides of the conveying mechanism, and the assembly mechanism position and the operating mechanism position are respectively located on the opposite sides of the conveying mechanism. Before each action step, the parts or the corresponding working conditions can also be confirmed by scanning the code, such as by shooting and judging whether the product is good or not during the assembly operation. The conveying mechanism 110 can be fixed or limitedly set on the universal assembly table, and the conveying mechanism includes a power mechanism 41 and a chain belt 1100. The power mechanism 41 can drive the chain belt to move forward or backward to realize the transmission of the workpiece rack on the conveying mechanism. In addition, the conveying mechanism can also be set in the assembly equipment and cooperate with the universal assembly table. The conveying mechanism 110 can specifically include a chain belt 1100, such as a mesh belt, or a chain plate, a double-speed chain, etc., and can also be a roller transmission method, that is, including a plurality of rollers that can rotate under control, and the workpiece rack is placed on the roller to realize transmission. The universal assembly platform also has a relatively independent control module to realize the automatic operation of the universal assembly platform. A feeding pipe (not shown in the figure) is also provided between the auxiliary material feeding mechanism 53 and the motor mechanism to deliver auxiliary materials such as nails to be used for assembly to the corresponding position of the workpiece or the action mechanism.

[0036] The fixing or limiting setting of the action mechanism and the frame of the universal assembly table, and the fixing or limiting setting of the operating mechanism and the frame of the universal assembly table can generally be fixed by screws combined with positioning pins and other fixing methods. Here, the fixing or limiting setting of the action mechanism and the frame refers to the part of the action mechanism used for fixed installation, that is, the fixing part, and the frame are fixed or limited, while the other parts that can move can move relative to the frame and perform operations; the fixing or limiting setting of the operating mechanism and the frame refers to the part of the operating mechanism used for fixed installation, that is, the fixing part, and the frame are fixed or limited, while the other parts that can move can perform action operations.

[0037] The second universal assembly station 102 includes a stand 11. The assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a third action mechanism 33, and four sets of feeding mechanisms on the second universal assembly station 102, including a first feeding mechanism 631, a second feeding mechanism 632, a third feeding mechanism 633, a fourth feeding mechanism 634, and a plurality of operation mechanisms. The first feeding mechanism 631 and the second feeding mechanism 632 cooperate with the first action mechanism 31, and the first feeding mechanism 631 and the second feeding mechanism 632 are located in the action range of the first action mechanism 31. The first action mechanism 31 can deliver the parts on the first feeding mechanism 631 to the corresponding position of the workpiece, and deliver the parts on the second feeding mechanism 632 to the second position corresponding to the workpiece; the third action mechanism 33 cooperates with the third feeding mechanism 633 and the fourth feeding mechanism 634, and the feeding mechanisms 633 and 634 are located in the action range of the third action mechanism 33. The third action mechanism 33 can deliver the parts on the third feeding mechanism 633 to the third position corresponding to the workpiece, and deliver the parts on the fourth feeding mechanism 634 to the fourth position corresponding to the workpiece. The second side of the second universal assembly table 102 cooperates with the first side of the first universal assembly table 101, and the first side 111 of the second universal assembly table 102 cooperates with the connecting device 43. The second universal assembly station 102 also includes a conveying mechanism 110, which includes a power mechanism 41. The power mechanism 41 can drive the chain belt of the conveying mechanism 110 to move forward or backward to realize the transmission of the workpiece rack on the conveying mechanism, and at the same time drive the transmission of the workpiece on the workpiece rack. The conveying mechanism 110 can specifically include a chain belt, such as a double-speed chain. The second universal assembly station 102 also has a relatively independent control module to realize the automatic operation of the universal assembly station.

[0038] The third universal assembly table 103 includes a stand 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a third action mechanism 33, and three sets of feeding mechanisms on the third universal assembly table 103, namely, a first feeding mechanism 621, a second feeding mechanism 622, a third feeding mechanism 623, and a plurality of operating mechanisms. The first feeding mechanism 621 cooperates with the first action mechanism 31, and the first action mechanism 31 can send the parts on the first feeding mechanism 621 to the corresponding position of the workpiece; the third action mechanism 33 cooperates with the second feeding mechanism 622 and the third feeding mechanism 623, and the third action mechanism 33 can send the parts on the second feeding mechanism 622 to the second position corresponding to the workpiece, and send the parts on the third feeding mechanism 623 to the third position corresponding to the workpiece. The second side of the third universal assembly table 103 cooperates with the connecting device 43, and the first side of the third universal assembly table 103 cooperates with the connecting device 43. The third universal assembly station 103 also includes a conveying mechanism 110, and the conveying mechanism includes a power mechanism 41. The second universal assembly station 102 also has a relatively independent control module to realize the automatic operation of the universal assembly station.

[0039] The fourth universal assembly station 104 includes a stand 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a feeding mechanism 611, a feeding mechanism 612, a vibration feeding mechanism 51, a vibration feeding mechanism 52, an assembly mechanism 71, and a plurality of operating mechanisms on the fourth universal assembly station 104. The second side 112 of the fourth universal assembly station 104 cooperates with the connecting device 43, and the first side 111 of the fourth universal assembly station 104 cooperates with the fifth universal assembly station 105 or the connecting device. The first action mechanism 31 can send the parts on the feeding mechanism 611 to the corresponding position of the workpiece, and the first action mechanism 31 can send the parts on the feeding mechanism 612 to another corresponding position of the workpiece. The fourth universal assembly station 104 also has a relatively independent control module to realize the automatic operation of the universal assembly station.

[0040] The fifth universal assembly station 105 includes a stand 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a feeding mechanism 60, a vibration feeding mechanism 51, an assembly mechanism 71, and a plurality of operating mechanisms on the fifth universal assembly station 105. The second side 112 of the fifth universal assembly station 105 cooperates with the fourth universal assembly station 104, and the first side 111 of the fifth universal assembly station 105 can cooperate with other machines or connecting devices. The first action mechanism 31 can deliver the parts on the feeding mechanism 60 to the corresponding position of the workpiece; the fifth universal assembly station 105 is provided with a waiting position 50. The fifth universal assembly station 105 also has a relatively independent control module to realize the automatic operation of the universal assembly station. In this universal assembly station, the operating mechanism includes a detection device. When the detection device detects a non-conforming product, the parts or auxiliary materials located at the waiting position can participate in the operation, which can reduce the waiting time required due to the detection of non-conforming products.

[0041] The setting of the waiting position 50 is conducive to the rhythm balance of the assembly equipment. For example, when a non-conforming product is produced at a local workstation, one to three waiting positions 50 can be set. Even if a non-conforming product appears, there are still parts or auxiliary materials in the waiting position that can be used for assembly; if a part needs to be inspected and assembled before being installed on the workpiece, but a non-conforming product appears during the inspection and assembly, a waiting position can be set for the assembled state of the part, so that the inspected and assembled part is stored in the waiting position. When a non-conforming product appears, the part located in the waiting position 50 can be put into assembly, and the waiting time can be reduced accordingly to ensure the production rhythm and reduce the waste caused by waiting at the local workstation. In this embodiment, each universal assembly station can be set with a waiting position, and it can be selected whether to use it in actual use.

[0042] The assembly equipment includes a control cabinet 14, which is in communication connection with the control modules of at least some of the universal assembly tables. The assembly action of a single universal assembly table is generally controlled by its own control module. The transmission of the workpiece on the universal assembly table is also driven by the power mechanism 41 it carries. The control module is in communication connection with the action mechanism, the assembly mechanism, etc. The height of the universal assembly table 11 in the assembly equipment is basically the same, at least the first side of the universal assembly table that cooperates with other machines is basically the same as the height of one side of the adjacent universal assembly table; at least one of the first side and the second side of the universal assembly table cooperates with one side of the universal assembly table of the assembly equipment adjacent to the side of the universal assembly table or the connecting device, such as Figure 2The fourth universal assembly table 104 is arranged adjacent to the fifth universal assembly table 105, the first side 111 of the fourth universal assembly table 104 is matched with the second side 112 of the fifth universal assembly table 105, the height of the first side of the fourth universal assembly table is the same as the height of the second side of the fifth universal assembly table, the position of the first side of the fourth universal assembly table is matched with the position of the second side of the fifth universal assembly table, so as to realize the transfer of the workpiece rack between the two universal assembly tables, the height of the conveying mechanism of the fourth universal assembly table is the same as the height of the conveying mechanism of the fifth universal assembly table, and the conveying mechanism of the fourth universal assembly table is matched with the conveying mechanism of the fifth universal assembly table for transfer. The length L1 of the conveying mechanism in its conveying direction is greater than or equal to the length L0 of the platform in this direction, the first side of the conveying mechanism is at least flush with the platform or the first side of the conveying mechanism slightly protrudes from the platform, the second side of the conveying mechanism can be flush with the platform or the second side of the conveying mechanism protrudes from the platform, and specifically, the first side and the second side of the conveying mechanism can partially protrude from the platform 11, so that the adjacent universal assembly tables are relatively convenient to match and dock. Generally, the length of its extension is shorter than the length of the workpiece rack 21, and even the length of its extension is shorter than one third of the length of the workpiece rack 21. The fourth universal assembly station and the fifth universal assembly station both include a first operating mechanism 75 and a second operating mechanism 76. In a specific embodiment, the first operating mechanism 75 can perform actions such as detection on the parts or auxiliary materials located at the first operating position 501. The first operating mechanism 75 can operate on more than two workstations, each of which performs different operations, and can transport the objects of the operation through a small conveying mechanism. The universal assembly station also has a waiting position 50, and the parts or auxiliary materials after the completion of the detection and other actions can be temporarily stored in the waiting position 50. The second operating mechanism 76 can also perform other actions on the same parts or auxiliary materials or perform detection and other actions on different auxiliary materials, and can also have a waiting position. The assembly equipment can also have a second operating position 502 on the universal assembly table. The action mechanism can perform operations such as opening on the parts or auxiliary materials such as sealing rings located at the second operating position 502. The second action mechanism 32 can grab one of the auxiliary materials and the parts to realize the assembly of the two. The second action mechanism 32 then puts the assembled parts into the corresponding position of the workpiece. The assembly mechanism 71 can assemble the workpiece and the parts, etc. The assembly mechanism 71 can specifically include screw connections, etc. The assembly mechanism 71 can be connected to the corresponding feeding mechanism through a nail feeding tube, and the screws are sent to the assembly mechanism through the feeding mechanism. The assembly equipment can also have a non-good position 503 on the universal assembly table. The action mechanism sends the parts or auxiliary materials located at the non-good position 503, such as to the area corresponding to the non-good products.

[0043] The universal assembly table can also be provided with a plurality of height adjustment members 12, so that the height of the universal assembly table is relatively adjustable within a certain range, which is convenient for docking with adjacent universal assembly tables or connecting devices. There are generally a plurality of height adjustment members 12 for fine-tuning the height of the universal assembly table.

[0044] In this embodiment, the assembly steps of a single universal assembly table are relatively more, and the assembly time is relatively longer. It is suitable for situations where the production requirements are not particularly high, such as the start of mass production of automotive components. If the production site is sufficient, a connecting device 43 can be set in a part of the assembly equipment. When the production requirements increase, the relatively slow universal assembly table can be adjusted, such as adding a universal assembly table at the position of the connecting device, reducing or splitting the action content of these universal assembly tables, and adjusting the assembly method. This can reduce the action time of a single universal assembly table and increase the output of the assembly equipment at a fixed time. That is, a universal assembly table is added to the connecting device 43 between the universal assembly tables in the assembly equipment, and the movement and adjustment of the universal assembly table are relatively convenient; in addition, the universal assembly table can be equipped with wheels for movement and a locking mechanism, so that it is more convenient to move during adjustment. The frame of the universal assembly table is basically set in a standard manner, so that the adjustment is relatively convenient, the assembly equipment is relatively flexible, and the production capacity is adjustable and fast. As in the following embodiment, the action content of at least part of the universal assembly table of the assembly equipment should be reduced accordingly. When assembling the same automotive integrated components, the production capacity is relatively high, such as the assembly time can be reduced by one third or even half. In addition, the power mechanism 41 can be disposed on the first side 111 of the universal assembly table as shown in the figure, or can be disposed on the second side 112 of the universal assembly table.

[0045] In order to increase the production capacity per unit time, the above-mentioned connection device can be changed into a universal assembly table, and the cycle time of the assembly equipment can be greatly improved. Figure 4 , Figure 5 , Figure 6 , Figure 4 is a partial schematic diagram of another embodiment of the assembly device, Figure 5 This is a schematic diagram of two universal assembly stations in the assembly equipment. Figure 6 It is a partial enlarged schematic diagram of the docking position A of the two universal assembly tables.

[0046] The assembly equipment includes a control cabinet 14, a steering mechanism 72, and a plurality of universal assembly tables, specifically including seven universal assembly tables, or even more such as ten or more, and a connection device can be selectively configured. The assembly equipment has a control system, and the main control part of the control system is located in the control cabinet 14. Each universal assembly table is provided with an electric cabinet 13, and each universal assembly table is provided with a control module. The control cabinet 14 is communicatively connected with the control modules of at least some of the universal assembly tables. The assembly action of a single universal assembly table is generally controlled by its control module, and the transmission of the workpiece on the universal assembly table is also realized by the power mechanism 41 it carries. The control module is communicatively connected with the action mechanism, the assembly mechanism, etc. The height of the universal assembly table 11 in the assembly equipment is the same, at least the first side 111 or the second side 112 of the universal assembly table that cooperates with other machines is the same as the height of the side of the adjacent universal assembly table that cooperates with it; at least one of the first side 111 and the second side 112 of the universal assembly table cooperates with the adjacent universal assembly table or the connecting device to implement the transmission, such as the sixth universal assembly table 206 and the seventh universal assembly table 207 are arranged adjacent to each other, the first side 111 of the sixth universal assembly table 206 cooperates with the second side 112 of the seventh universal assembly table 207, the height of the first side 111 of the sixth universal assembly table is the same as the height of the second side 112 of the seventh universal assembly table, and the position of the first side 111 of the sixth universal assembly table corresponds to the position of the second side 112 of the seventh universal assembly table to realize the transmission of the workpiece rack between the two universal assembly tables. At least one of the first side 111 and the second side 112 of the universal assembly table extends out of the table 11, and the conveying mechanism 110 includes a chain belt, and the action position of the chain belt is relatively close to the ends of both sides, such as the end 1111 of the first side. In order to ensure smoother transmission of the workpiece rack, a roller 822 can be arranged near the end of the universal assembly table. The top of the roller 822 is roughly flush with the top height of the chain belt 1100. The roller 822 is arranged on both sides of the conveying mechanism. The two exposed parts on the front and rear sides of the chain belt are defined as the first part 1101 and the second part 1102. The first part 1101 is close to the end 1111 of the first side, and the second part 1102 is close to the end of the second side. Figure 6It is explained that the two rollers 822 located on the first side of the universal assembly table are respectively located between the end 1111 of the first side and the first part 1101 of the chain belt. The chain belt will be driven to move. The first part here is also a relative position that the chain belt can reach, and the second part is the same; the roller 822 located on the second side of the stand is located between the end of the second side of the stand and the second part 1102 where the chain belt is close to the end. The inner side 821 of the universal assembly table on the first side is lower than the top of the chain belt 1100, so that the workpiece rack 21 placed on the top of the chain belt 1100 will not be blocked. The universal assembly table has a limiting portion 823 on the outer side of the first side, and the limiting portion 823 is higher than the top of the chain belt 1100. This can play a role in relative limiting the workpiece rack 21 placed on the top of the chain belt 1100, thereby ensuring reliable transportation of the workpiece rack during the transportation process; in order to ensure reliable transportation, the universal assembly table even sets a plurality of limiting portions in sections on the outer side of the chain belt, and the limiting portions are higher than the top of the chain belt 1100, and the conveying mechanism is lower than the top of the chain belt 1100 on the inner side of the chain belt and close to the chain belt.

[0047] In this embodiment, the first side 111 of the sixth assembly table 206 and the seventh universal assembly table 207 both extend out of the platform 11, wherein the length of the first side 111 of the sixth assembly table 206 extending out of the platform 11 is relatively short, less than one-third of the workpiece rack; the length of the seventh universal assembly table 207 extending out of the platform 11 is relatively long, close to the length of the workpiece rack. The assembly equipment includes a steering mechanism 72, a first universal assembly table 201, a second universal assembly table 202, a third universal assembly table 203, a fourth universal assembly table 204, a fifth universal assembly table 205, a sixth universal assembly table 206, and a seventh universal assembly table 207. The assembly equipment may also include other assembly machines or other machines such as testing machines before the steering mechanism, and other assembly machines or other machines such as testing machines after the seventh universal assembly table 207. The assembly equipment also includes an electric cabinet 13 and a control cabinet 14. The steering mechanism 72 of this embodiment is a steering mechanism that rotates and turns after jacking up.

[0048] The first universal assembly station 201 includes a frame 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a feeding mechanism 66, a vibration feeding mechanism 51, an auxiliary material feeding mechanism 53, two sets of assembly mechanisms 71, and a plurality of operating mechanisms on the first universal assembly station 201. The second side of the first universal assembly station 201 cooperates with a steering mechanism or a connecting device, the first side of the first universal assembly station 201 cooperates with a second universal assembly station 202 or a connecting device, and the first universal assembly station 201 is provided with a waiting position 50. The height of the first side of the conveying mechanism of the first universal assembly station is the same as the height of the second side of the conveying mechanism of the second universal assembly station, and the conveying mechanism of the first universal assembly station cooperates with the second conveying mechanism for relative transmission. The first action mechanism 31 can deliver the parts of the feeding mechanism 66 to the corresponding position such as the workpiece position, and the action of the first action mechanism 31 can include scanning and carrying, etc.; in addition, there can also be an auxiliary material feeding mechanism, and the action of the operation mechanism can include one or more of the actions of detecting, oiling, photographing, detecting, and carrying auxiliary materials such as sealing rings; the vibration feeding mechanism 52 realizes the feeding of auxiliary materials by vibration feeding, such as vibrating the spring to the press-fitting sleeve; the action mechanism can detect or carry the press-fitting sleeve to the workpiece 20 to be assembled; the assembly mechanism 71 assembles the workpiece and the corresponding parts, such as assembling the parts to the workpiece through screws, springs and other auxiliary materials, or such as press-fitting, and the operation mechanism can also perform synchronous detection during assembly or press-fitting to detect whether it is in place; in addition, the action mechanism can also include a rotating mechanism, which can rotate the workpiece rack 21 together with the workpiece to a preset angle, such as 90 degrees or 180 degrees, so that the remaining operation mechanisms can operate on the workpiece in another direction. Before some actions are performed, the parts or working conditions can be confirmed by scanning codes, and the judgment of good or bad products can be made by taking pictures, etc. The first universal assembly table 201 also includes a conveying mechanism 110, which includes a power mechanism 41. The power mechanism 41 can drive the chain belt of the conveying mechanism 110 to move forward or backward to realize the transmission of the workpiece rack on the conveying mechanism. The conveying mechanism 110 can specifically include a chain belt, etc. The first universal assembly table 201 also has a relatively independent control module to realize the automatic operation of the universal assembly table. The universal assembly table 201 includes a lifting mechanism 73, which lifts the workpiece rack that has been delivered to the right place together with the workpiece it carries to achieve relative fixation during operation, so as to implement operation on it.

[0049] The second universal assembly station 202 includes a stand 11, and the assembly equipment is provided with a first action mechanism 31, a second action mechanism 32, a first feeding mechanism 651, a second feeding mechanism 652, and a plurality of operating mechanisms, a lifting mechanism 73, etc. on the second universal assembly station 202. The first feeding mechanism 651 and the second feeding mechanism 652 cooperate with the first action mechanism 31, and the first action mechanism 31 can deliver the parts on the first feeding mechanism 651 to the position corresponding to the workpiece, and deliver the parts on the second feeding mechanism 652 to the second position corresponding to the workpiece. The second side 112 of the second universal assembly station 202 cooperates with the first side 111 of the first universal assembly station 201, and the first side 111 of the second universal assembly station 202 cooperates with the second side 112 or the connecting device 43 of the third universal assembly station 203. The second universal assembly station 202 also includes a conveying mechanism 110, and the conveying mechanism includes a power mechanism 41. The second universal assembly station 202 may also have a waiting position, and the remaining structures are similar to the first universal assembly station. The universal assembly stations all include a first operating mechanism 75 and a second operating mechanism 76. In a specific embodiment, the first operating mechanism 75 can perform actions such as detection on the parts or auxiliary materials located at the first operating position 501. A waiting position 50 is also provided on the universal assembly table. The parts or auxiliary materials after the detection and other actions are completed can be temporarily stored in the waiting position. The second operating mechanism 76 can also perform other actions on the same parts or auxiliary materials or detect different auxiliary materials. It can also have a waiting position. The universal assembly table also has a second operating position 502. The assembly equipment can perform operations such as opening on the parts or auxiliary materials such as sealing rings located at the second operating position 502 on the universal assembly table. The second action mechanism 32 can grab one of the auxiliary materials and the parts to realize the assembly of the two. The second action mechanism 32 then puts the assembled parts into the corresponding position of the workpiece. The assembly mechanism 71 can assemble the workpiece. The assembly mechanism 71 can specifically be a screw connection, etc. The assembly mechanism 71 can be connected to the corresponding feeding mechanism through a nail feeding tube, and the screws are sent to the assembly mechanism through the feeding mechanism. The assembly equipment may also have a non-good quality position 503 on the universal assembly table, and the parts or auxiliary materials located at the non-good quality position 503 are sent out and no longer participate in the assembly.

[0050] The third universal assembly station 203, the fourth universal assembly station 204, the fifth universal assembly station 205, the sixth universal assembly station 206, and the seventh universal assembly station 207 can refer to the above universal assembly stations, and the details are not repeated here. The assembly equipment can be configured on the universal assembly station, and the mechanism required for assembling the corresponding parts and / or auxiliary materials, the racks of the universal assembly stations can be the same, but the assembled parts and / or auxiliary materials may be different, so the action mechanism, feeding mechanism, and operation mechanism configured on each universal assembly station can be different.

[0051] As in the above embodiment, the assembly equipment generally includes a plurality of universal assembly stations, including at least four or more universal assembly stations. Figure 7-Figure 13 shown. Figure 7 is a schematic diagram of one embodiment of a universal assembly station for assembling equipment, Figure 8 , Fig. 9 , Fig.10 , Fig.11 yes Figure 7 A perspective schematic diagram of several directions of the universal assembly table portion shown; Fig.12 yes Fig.11 A partial enlarged schematic diagram of the universal assembly station shown; Fig.13 yes Fig.11 A partial schematic diagram of the lifting mechanism portion of the assembly equipment shown.

[0052] The universal assembly table includes a frame 11, and the assembly equipment is configured with a first action mechanism 31, a second action mechanism 32, a feeding mechanism 60, a vibration feeding mechanism 51, an auxiliary material feeding mechanism 53, an assembly mechanism 71, and an operation mechanism. The operation mechanism includes a first operation mechanism 75 and a second operation mechanism 76. A waiting position 50 is set on the universal assembly table. The first action mechanism 31 can send the parts placed on the feeding mechanism 60 to the corresponding position such as the corresponding position on the workpiece or the position to be assembled. The action of the first action mechanism 31 may include transporting, etc., and may also include scanning codes; the action mechanism is generally a manipulator, which can be used to grab and transport the parts to be assembled; the action of the operating mechanism may include one or more series of operations such as testing, oiling, taking pictures, testing, and transporting of auxiliary materials such as sealing rings; the vibration feeding mechanism 51 realizes the feeding of auxiliary materials by vibration feeding, such as vibrating the spring to the press-fitting sleeve, or sending the sealing ring to the corresponding position such as testing and oiling; the operating mechanism can perform inspection or transport auxiliary materials such as sealing rings to the parts to be assembled or transport the parts to be assembled to the workpiece 20 to be assembled; the assembly mechanism 71 assembles the workpiece and the corresponding parts, such as assembling the parts and the workpiece together through auxiliary materials such as screws and springs. In addition, the parts and the workpiece can be assembled together by pressing and other methods. During assembly or press-fitting, synchronous detection and judgment can also be implemented through the operating mechanism to detect whether it is a good product, such as whether the assembly is in place, whether the assembled parts or auxiliary materials are damaged, etc., and the non-good products are sent out through the non-good product position; in addition, a rotating mechanism (not shown in the figure) can also be set on the universal assembly table, which can rotate the workpiece rack 21 together with the workpiece to a preset angle, such as 90 degrees or 180 degrees, etc., to facilitate the operation of the workpiece in another direction. Before the action, the operating mechanism can also confirm the parts or corresponding working conditions by scanning the code, such as taking pictures and judging good or non-good products during the assembly operation. The universal assembly table also includes a conveying mechanism 110. In a specific embodiment, the conveying mechanism includes a power mechanism 41 and a chain belt 111. The power mechanism 41 can drive the chain belt 111 to move forward or backward to realize the transmission of the workpiece rack on the chain belt. The universal assembly table also has a control module to control the automatic action or operation of the action mechanism and the operating mechanism of the universal assembly table. The universal assembly table also includes a lifting mechanism 73 and a blocking mechanism 74. The blocking mechanism 74 can block and limit the workpiece rack transmitted to the corresponding working position, and the lifting mechanism 73 can lift and position the workpiece rack at the corresponding working position, so that the workpiece rack transmitted to the right position and the workpiece it carries can be lifted and relatively fixed, so that the workpiece on the workpiece rack can be operated. A feeding pipe (not shown in the figure) can also be provided between the auxiliary material feeding mechanism 53 and the assembly mechanism to deliver auxiliary materials such as nails used for assembly to the corresponding position of the workpiece or the assembly mechanism or the action mechanism.

[0053] On the stand 11, the universal assembly table is provided with at least two groups of first action mechanism positions 310 and second action mechanism positions 320 for cooperative installation. Two groups of second action mechanism positions 320 can also be provided. The two or more groups of first action mechanism positions 310 all have mounting holes 3101 for cooperative installation with the first action mechanism. Each group of mounting holes can partially overlap with the mounting holes of other groups. The two groups of first action mechanism positions 310 can also partially overlap or not overlap, that is, the two groups of first action mechanism positions 310 are at least partially staggered. The action mechanism position can be provided on the stand. The action mechanism position can be used for cooperative installation of the action mechanism. For example, the action mechanism is relatively fixedly installed with the stand by screws. However, the action mechanism is fixedly installed with the stand, and the part of the action mechanism used for installation is fixed with the stand. The action mechanism must have a part to implement the operation. This part is movable, such as it can grab and move the parts to be assembled from the feeding mechanism to the workpiece. The universal assembly platform in the figure has three groups of first action mechanism positions 310, one of which is assembled with a first action mechanism, which is not shown; the universal assembly platform in the figure has two groups of second action mechanism positions 320, one of which is assembled with a second action mechanism, which is not shown. The second action mechanism position 320 has a mounting hole 3201 for mounting with the second action mechanism. The first action mechanism position 310 is used for mounting and fixing the first action mechanism, and the second action mechanism position 320 is used for mounting and fixing the second action mechanism. In addition, a third action mechanism position 330 can also be provided on the universal assembly platform, and the third action mechanism position 330 has a mounting hole 3301 for mounting with the third action mechanism, and the third action mechanism position 330 is used for mounting and fixing the third action mechanism. There is no overlap between the first action mechanism position 310 and the second action mechanism position 320 or the third action mechanism position 330; there is no overlap between the second action mechanism position 320 and the third action mechanism position 330; the first action mechanism position 310 and the second action mechanism position 320 or the third action mechanism position 330 are staggered; the second action mechanism position 320 and the third action mechanism position 330 are staggered.

[0054] The universal assembly platform is provided with at least two groups of assembly mechanism positions 710, and both groups of assembly mechanism positions 710 have mounting holes 7101 for installation in cooperation with the assembly mechanism 71. The two groups of mounting holes may partially overlap, and the two groups of assembly mechanism positions 710 may also partially overlap, and the two groups of assembly mechanism positions 710 are at least partially staggered. The assembly mechanism position can be set on the stand, and the assembly mechanism position can be used for the installation of the assembly mechanism such as the press-fitting device, and the assembly mechanism is fixed and installed relative to the stand by screws. However, the assembly mechanism is fixedly installed with the stand, and the part of the assembly mechanism used for installation, that is, the fixed part, is fixed or limited with the stand, and the assembly mechanism must have a part to perform the operation, and this part is movable, such as it needs to perform actions such as pressing or screwing, and this part can perform the assembly operation. The universal assembly platform is provided with at least two or more groups of operating mechanism positions, and both groups of operating mechanism positions have mounting holes, and the operating mechanism position can be used for the installation of the operating mechanism, such as the operating mechanism is fixed and installed relative to the stand by screws. The operating mechanism position can be set on the stand. However, the operating mechanism is fixedly installed with the stand, that is, the part of the operating mechanism used for installation, that is, the fixed part, is fixed or limited with the stand, and there must be a part of the operating mechanism that is to perform the operation, and this part is movable, such as if it is to perform oiling, or detection or opening, and this part can perform the corresponding operation. Specifically, the universal assembly table is provided with three groups of first operating mechanism positions 750, and the three groups of first operating mechanism positions 750 all have mounting holes 7501, and these three groups of mounting holes can be partially overlapped, and the three groups of first operating mechanism positions 750 are at least partially misaligned. In actual application, the first operating mechanism 75 is located in one of the first operating mechanism positions 750, and fixed installation is achieved through mounting holes and matching screws. The universal assembly table can also be provided with at least two groups of second operating mechanism positions 760, and the two groups of second operating mechanism positions 760 can also be partially overlapped. The second operating mechanism positions 760 also have mounting holes 7601 respectively. In actual application, the second operating mechanism 76 is located in one of the second operating mechanism positions 760, and fixed installation is achieved through mounting holes 7601 and matching screws. The position of the assembly mechanism position does not overlap with the position of the action mechanism position, and the position of the assembly mechanism position does not overlap with the operating mechanism position, or in other words, the assembly mechanism position and the action mechanism position are staggered, and the assembly mechanism position and the operating mechanism position are staggered.

[0055] The assembly equipment can be provided with a waiting position 50, a first operating position 501, a second operating position 502, a non-conforming position 503, etc. on the universal assembly table. The assembly equipment can be provided with corresponding tooling at the waiting position 50, the first operating position 501, the second operating position 502, and the non-conforming position 503. In a specific embodiment, the first operating mechanism 75 can perform actions such as detection on the parts or auxiliary materials located at the first operating position 501, and the parts or auxiliary materials after the detection and other actions are completed can be temporarily stored in the waiting position 50. The second operating mechanism 76 can also perform other actions on the same parts or auxiliary materials or perform actions such as detection on different auxiliary materials, and can also set corresponding waiting positions. The assembly equipment may also have a second operating position 502 on the universal assembly table. The operating mechanism may perform other operations such as opening on the parts or auxiliary materials such as sealing rings located at the second operating position 502. The second action mechanism 32 may grab one of the auxiliary materials and the parts to realize the assembly of the two. The second action mechanism 32 then places the assembled parts in the corresponding position of the workpiece. The assembly mechanism 71 may assemble the workpiece. The assembly mechanism 71 may specifically be a screw connection, etc. The assembly mechanism 71 may be connected to the corresponding feeding mechanism through a nail feeding tube, and the screws are sent to the assembly mechanism through the feeding mechanism. The universal assembly table may also have a non-conforming position 503. The parts or auxiliary materials located at the non-conforming position 503 no longer participate in the assembly, but may grab the parts or auxiliary materials at the waiting position for assembly. In this way, even if non-conforming products appear during the process, they can be replaced by the parts or auxiliary materials at the waiting position. This will not affect the rhythm of assembly and ensure production efficiency.

[0056] In addition, the assembly equipment can also be provided with a third operating mechanism position on the universal assembly table for installation and fixation of the third operating mechanism. The assembly equipment has an optional third operating mechanism 77, and accordingly, the third operating mechanism position can be one group or more than two groups, which can be determined according to the span of the assembly equipment, and only a group of mounting holes required is provided on the universal assembly table.

[0057] Ginseng Fig.12The universal assembly table includes a conveying mechanism. The conveying mechanism 110 of this embodiment includes a chain belt 1100 and a power mechanism 41. On the first side 111, the inner side 821 of the conveying mechanism is lower than the top of the chain belt 1100, so that the workpiece rack 21 placed on the top of the chain belt 1100 will not be hindered. The conveying mechanism has a limiting portion 823, and the limiting portion 823 is higher than the top of the chain belt 1100. In this way, the workpiece rack 21 placed on the chain belt can be relatively limited, thereby ensuring reliable transportation of the workpiece rack during the transportation process; in order to ensure reliable transportation, the conveying mechanism can even be provided with a plurality of limiting portions on the outer side of the chain belt, and the limiting portions are higher than the top of the chain belt 1100. The universal assembly table is lower than the top of the chain belt 1100 on the inner side of the chain belt, except for the blocking mechanism. In addition, a group of rollers 822 can be set near the end position of the universal assembly table, and the top of the roller 822 is roughly flush with the top height of the chain belt 1100. The rollers 822 are arranged on both sides of the conveying mechanism, and the two rollers 822 are respectively located between the end 1111 of the first side and the first part 1101 of the chain belt; the roller can also be one, which is located in the middle area of ​​the conveying mechanism, and its top is roughly flush with the top height of the chain belt 1100.

[0058] In order to increase the adaptability of the assembly equipment, the action mechanism position and the operating mechanism position can be selected, such as the corresponding action mechanism can be set at the corresponding action mechanism position, and the corresponding operating mechanism can be set at the corresponding operating mechanism position. In this way, it can be used for the assembly of different similar integrated components. For this purpose, the workpiece rack must also be modified accordingly. Fig.14 , Fig.15 , Fig.16 , Fig.14 is a schematic diagram of an implementation method of a workpiece holder, Fig.15 , Fig.16The workpiece rack 21 includes a universal part 211 and a special part 212. The special part 212 can be changed with the change of the workpiece to be assembled, which is not shown in detail in the figure. The universal part 211 includes a base plate 2110. The base plate 2110 is provided with at least two groups of positioning holes 2111, mounting holes 2112 and mounting holes 2113. The positioning holes 2111 are used to cooperate with the jacking mechanism for positioning. The mounting holes are used to cooperate with the special part to facilitate the two to be assembled together. The mounting holes can be through holes, blind holes or threaded holes, which cooperate with the special part to realize the assembly of the two. Universal screws or positioning pins are relatively fixed. The universal part 211 and the special part 212 are detachably arranged. Such a workpiece rack can be used for the above-mentioned assembly equipment. The universal part of the workpiece rack cooperates with the universal assembly table, while the special part can be applied to different workpieces. In this way, the assembly equipment can be used for the assembly of different integrated components. When replacing the assembled product, the action mechanism configured on some universal assembly tables can be replaced or the action mechanism position can be replaced, and / or the operating mechanism configured on some universal assembly tables can be replaced or the operating mechanism position can be replaced, etc., and the corresponding special part of the workpiece rack can be replaced at the same time. In this way, the replacement is relatively fast and convenient, and the replacement of the assembled workpiece can be realized more quickly. In addition, by adding or reducing universal assembly tables, and combining the adjustment of the action mechanism and operating mechanism of the universal assembly table, the adjustment of production capacity can be realized. The application of assembly equipment is relatively flexible and more convenient to adapt to the needs of business adjustment. In this way, when adjusting the production line, waste can be reduced, replacement can be realized more quickly, and production efficiency can be improved.

[0059] Ginseng Figure 7 , Fig.13 , Fig.17 , Fig.18 , Fig.13 A partial schematic diagram of the assembly equipment including the jacking mechanism and the workpiece rack. Fig.17 , Fig.18It is a three-dimensional schematic diagram of an implementation method of the lifting mechanism and a schematic diagram in one direction. A lifting mechanism 73 and a blocking mechanism 74 are also provided on the universal assembly table. The blocking mechanism 74 is protrudingly arranged to implement blocking and limiting of the workpiece rack transmitted to the corresponding working position. The lifting mechanism 73 includes a bottom plate 730, a positioning pin 731, a guide shaft 732, a linear bearing 733, a limiting ring 734, a cylinder 735, and a top plate 736. The bottom plate 730 of the lifting mechanism is relatively fixed to the platform. When the workpiece rack moves to the corresponding position, it is blocked and limited by the blocking mechanism 74. The assembly equipment can start the lifting mechanism accordingly, and the top plate 736 can move upward for a certain distance. The positioning pin 731 can extend into the positioning hole 2111 of the workpiece rack, and cooperate with the positioning hole 2111 of the workpiece rack to achieve precise positioning. The top plate moves upward to abut against the workpiece rack and maintain a certain force state, so that it is convenient for the action mechanism or the operating mechanism, or the assembly mechanism to operate the workpiece of the workpiece rack, and at the same time, the blocking mechanism moves downward. In addition, the assembly equipment may also include a rotating mechanism (not shown in the figure), which can rotate the workpiece rack 21 together with the workpiece to a certain angle, such as 60 degrees, 90 degrees or 120 degrees, so that the workpiece is facing the operating mechanism or the action mechanism in another direction, which makes it convenient for the operating mechanism or the action mechanism to perform operations on the workpiece in another direction.

[0060] Specifically, the action mechanism can be a robotic arm that can perform operations such as grasping, moving, and detecting. The operating mechanism can complete actions including pressing, tightening, locking, detecting, and oiling. Specifically, it may include more than two workstations, and certain operations are performed at each workstation. The workstations can be configured in multiple ways for selection, and it may also include transmission between workstations.

[0061] A connecting plate 83 can be provided between two adjacent universal assembly tables or between a universal assembly table and an adjacent conveying mechanism on the basis of being connected. The connecting plate can be provided between the racks of adjacent universal assembly tables or between two adjacent conveying mechanisms. Fig.19 , Fig. 20 As shown, Fig.19 It is a three-dimensional schematic diagram of the connection between two universal assembly tables of the assembly equipment. Fig. 20It is a partial enlarged schematic diagram of the connection part of the two universal assembly tables. The assembly equipment includes a connecting plate 83, which is located below the relative connection part of the two adjacent conveying mechanisms, so that the transmission of the workpiece rack will not be affected; the connecting plate 83 can connect the two adjacent conveying mechanisms, one side of the connecting plate 83 is connected to the conveying mechanism of the first universal assembly table 101, and the other side of the connecting plate 83 is connected to the conveying mechanism of the second universal assembly table 102, and the connection between the connecting plate and the two conveying mechanisms is detachable, specifically connected by screws, or fixed by snap-fit ​​screws. The connecting plate 83 is located below the connection part of the conveying mechanism of the first universal assembly table 101 and the conveying mechanism of the second universal assembly table 101. The conveying mechanism of the first universal assembly table 101 close to the second universal assembly table extends out of the rack 11 of the first universal assembly table 101, and the conveying mechanism of the second universal assembly table 102 close to the first universal assembly table extends out of the rack 11 of the second universal assembly table 102. In addition, the connecting plate can also have a bending part, so that the bending part can extend out of the corresponding conveying mechanism, making the connection more reliable. In addition, the connecting plate can also be a frame connecting two adjacent universal assembly tables, and specifically, the connecting plate can have a bending portion, and the bending portion connects the frame of the universal assembly table. The connecting plate can be respectively provided on both sides of the adjacent conveying mechanism as shown in the figure, or it can be provided on only one side, or it can be an integral structure.

[0062] Each universal assembly table is provided with a control module, and the assembly equipment has a control system. The control system is communicatively connected with the control module of the universal assembly table. The control module of the universal assembly table and the control system can realize information exchange, and the operation of the action mechanism and the operating mechanism arranged on the universal assembly table can be realized by the control module, thereby reducing the difficulty of debugging the control system.

[0063] It should be noted that the above implementation modes are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail in this specification with reference to the above embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can still be modified, combined or replaced by equivalents, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be covered within the protection scope of the present invention.

Claims

1. An assembly device, comprising at least five universal assembly stations, each of which is provided with a conveying mechanism (110); Among the universal assembly tables, at least three of them respectively have at least three groups of action mechanism positions and at least two groups of operating mechanism positions; at least one group of the action mechanism positions is staggered with the other action mechanism positions, and the other two groups of the action mechanism positions are at least partially staggered; the operating mechanism positions are at least partially staggered with the other operating mechanism positions; the action mechanism positions are staggered with the operating mechanism positions.

2. The assembly device according to claim 1, characterized in that The universal assembly platform comprises a stand (11); At least three of the racks have at least three groups of action mechanism positions and at least two groups of operating mechanism positions respectively; the assembly equipment is provided with at least one action mechanism (31, 32, 33) and at least one operating mechanism (75, 76) on the at least three universal assembly stations respectively; the action mechanism is fixedly arranged on the rack (11) of the universal assembly station where it is located, and the operating mechanism is fixedly arranged on the rack (11) of the universal assembly station where it is located.

3. The assembly device according to claim 1, characterized in that: The at least five universal assembly stations each comprise a stand (11), and the stand is respectively provided with at least one of the action mechanism position and at least one of the operating mechanism position; the universal assembly station comprises an assembly mechanism position (710), the assembly mechanism position and the operating mechanism position are staggered, and the assembly mechanism position and the action mechanism position are staggered; the assembly mechanism position and the action mechanism position are respectively located on opposite sides of the conveying mechanism, and / or the assembly mechanism position and the operating mechanism position are respectively located on opposite sides of the conveying mechanism.

4. The assembly device according to any one of claims 1 to 3, characterized in that: The conveying mechanism comprises a power mechanism (41), the conveying mechanism (110) is fixed or limitedly arranged with the frame (11) of the universal assembly table; the length (L1) of each conveying mechanism (110) in its transmission direction is greater than or equal to the length (L0) of the frame (11) of the universal assembly table where it is located, and at least one side of the two sides of the conveying mechanism is flush with the frame of the universal assembly table where it is located or at least one side protrudes from the frame; the universal assembly table has a limiting portion (823), and the limiting portion (823) is higher than the portion of the conveying mechanism used to place the workpiece rack; The height of the part of the conveying mechanism of the universal assembly table for placing the workpiece rack is the same as the height of the part of the conveying mechanism of the adjacent universal assembly table or other assembly table for placing the workpiece rack, and the conveying mechanism of the universal assembly table is docked and matched with the conveying mechanism of the adjacent universal assembly table or other assembly table; or the height of the part of the conveying mechanism of the universal assembly table for placing the workpiece rack is the same as the height of the part of the conveying mechanism of the adjacent connecting device for placing the workpiece rack, and the conveying mechanism of the universal assembly table is docked and matched with the conveying mechanism of the adjacent connecting device.

5. The assembly device according to any one of claims 1 to 3, characterized in that: The universal assembly table further comprises a plurality of height adjustment members (12); the assembly equipment is provided with a plurality of feeding mechanisms, and the assembly equipment is provided with a vibration feeding mechanism (51, 52) and / or an auxiliary material feeding mechanism (53) on at least three of the universal assembly tables; the operating mechanism provided on at least one of the universal assembly tables comprises a detection device, and a waiting position is provided on at least one of the universal assembly tables provided with the detection device.

6. The assembly device according to any one of claims 1 to 3, characterized in that: The assembly equipment comprises a connecting plate (83), the connecting plate being located below the conveying mechanism (110), the connecting plate connecting two adjacent universal assembly tables, and the connection between the connecting plate and the universal assembly table being detachable.

7. The assembly device according to any one of claims 1 to 3, characterized in that: The assembly equipment comprises a connecting plate (83), one side of the connecting plate is connected to one of the conveying mechanisms, and the other side of the connecting plate is connected to the other conveying mechanism. The connection between the connecting plate and the conveying mechanism is a detachable connection. The connecting plate is located below the two conveying mechanisms (110) and the docking fitting position.

8. The assembly device according to any one of claims 1 to 3, characterized in that: The assembly equipment includes a connecting plate (83), which connects two adjacent universal assembly tables, and defines the two universal assembly tables as a first universal assembly table and a second universal assembly table. The conveying mechanism of the first universal assembly table extends out of a side of a frame of the first universal assembly table close to the second universal assembly table, and the conveying mechanism of the second universal assembly table extends out of a side of a frame of the second universal assembly table close to the first universal assembly table. The connecting plate is located below the two conveying mechanisms, and the connecting plate is located outside the frame. One side of the connecting plate is connected to the conveying mechanism of the first universal assembly table, and the other side is connected to the conveying mechanism of the second universal assembly table. The connection between the connecting plate and the conveying mechanism is a detachable connection.

9. The assembly device according to any one of claims 1 to 3, characterized in that: The assembly equipment includes a connecting plate (83), which connects two adjacent universal assembly tables, and defines the two universal assembly tables as a first universal assembly table and a second universal assembly table. The conveying mechanism of the first universal assembly table extends out from the side of the frame of the first universal assembly table close to the second universal assembly table. The connecting plate is located below the two conveying mechanisms. One side of the connecting plate is connected to the frame of the first universal assembly table or the conveying mechanism of the first universal assembly table, and the other side is connected to the frame of the second universal assembly table or the conveying mechanism of the second universal assembly table. The connection of the connecting plate is a detachable connection.

10. Assembly equipment according to any one of the preceding claims, characterized in that The assembly equipment comprises a workpiece rack that cooperates with the conveying mechanism to realize conveying, the workpiece rack (21) comprises a universal part (211) and a special part (212), the special part (212) and the universal part (211) are fixed and detachable; the universal part (211) comprises a base plate (2110), a positioning hole (2111) and a plurality of mounting holes (2112, 2113) are arranged on the base plate; the assembly equipment is provided with a lifting mechanism (73) on the universal assembly table that can lift and position the workpiece rack at a corresponding working position, the lifting mechanism has a positioning pin (731), and the positioning pin can be correspondingly matched and positioned with the positioning hole when the lifting mechanism is lifted.

Images