Product assembling device and assembling method

Abstract

The invention discloses a product assembling device and assembling method.The product assembling device comprises a mounting base, a rotary disc, a removing mechanism, a storage mechanism, a first positioning mechanism, a second positioning mechanism, a transferring mechanism, a feeding mechanism, an overturning buckling mechanism, a feeding mechanism and a welding mechanism; a first tool is driven to move to the position below a removing mechanism, a storage mechanism, a first positioning mechanism, a second positioning mechanism, a transferring mechanism, a feeding mechanism, an overturning buckling mechanism, a feeding mechanism and a welding mechanism through an arranged rotating disc to be machined step by step, and under the effect of a circumferential machining procedure, products are finally assembled; compared with previous manual assembly and extension assembly, the process is concentrated, the assembly efficiency is high, and automation is easy to achieve.

Description

Technical Field

[0001] The present invention relates to the field of electronic cigarette product assembly, and in particular to a product assembly device and an assembly method. Background Art

[0002] Electronic cigarette products are loaded with magnetic sheets inside. During the assembly process of electronic cigarette products, the ceramic sheets need to be loaded into the first workpiece, and then the first workpiece is snapped and connected with the second workpiece. Currently, the assembly of products is either done manually or each process is performed by machines, and the overall assembly efficiency is low. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a product assembly device that can improve the assembly efficiency of electronic cigarette products.

[0004] The invention also provides an assembling method using the product assembling device.

[0005] A product assembly device according to an embodiment of the first aspect of the present invention comprises a mounting seat, a turntable, a cleaning mechanism, a material storage mechanism, a first positioning mechanism, a second positioning mechanism, a transfer mechanism, a loading mechanism, a flipping and snapping mechanism, a feeding mechanism and a welding mechanism: the turntable is rotatably connected to the mounting seat, the turntable is provided with a plurality of tooling groups, the tooling groups include a first tooling and a second tooling, the first tooling is used to place a first workpiece and a second workpiece; the cleaning mechanism is connected to the mounting seat, the cleaning mechanism is arranged above the first tooling, the cleaning mechanism is used to blow off debris on the first workpiece; the material storage mechanism is connected to the mounting seat, the material storage mechanism is used to store a carrier plate, and the carrier plate is loaded with a magnetic sheet; the first positioning mechanism comprises a limit suction plate and an adsorption component, the adsorption component is connected to the limit suction plate, the limit suction plate is slidably connected to the mounting seat, the limit suction plate is used to install the carrier plate, and the adsorption component adsorbs the carrier plate through the limit suction plate; the second positioning mechanism comprises a first limit block and a second limit block, the first limit block is connected to the mounting seat, The second limit block is slidably connected to the mounting seat, the first limit block and the second limit block define a positioning groove, and the first limit block and the second limit block are used to limit the magnetic piece; the transfer mechanism is connected to the mounting seat, the transfer mechanism is used to transfer the carrier plate on the storage mechanism to the limiting suction plate, and the transfer mechanism then transfers the magnetic piece on the limiting suction plate to the positioning groove; the feeding mechanism is connected to the mounting seat, and the feeding mechanism is used to transfer the magnetic piece in the positioning groove to the first workpiece; the flipping and snapping mechanism is connected to the mounting seat, and the flipping and snapping mechanism is used to grab the first workpiece and flip the first workpiece, so that the first workpiece is snapped on the second workpiece; the welding mechanism is connected to the mounting seat, and the welding mechanism is used to weld the first workpiece and the second workpiece; the feeding mechanism is connected to the mounting seat, and the outward journey of the feeding mechanism is used to transfer the product on the first tooling to the welding mechanism, and the return journey of the feeding mechanism is used to transfer the product on the welding mechanism to the second tooling.

[0006] A product assembly device according to an embodiment of the present invention has at least the following beneficial effects: the first tool is driven by the set turntable to move to the bottom of the clearing mechanism, the material storage mechanism, the first positioning mechanism, the second positioning mechanism, the transfer mechanism, the loading mechanism, the flipping and snapping mechanism, the feeding mechanism and the welding mechanism for processing step by step, and the product is finally assembled under the action of a circular processing process. Compared with the previous manual assembly and sub-machine assembly, the process of the present invention is concentrated, the assembly efficiency is high, and automation is easy to realize; in addition, the set first positioning mechanism and the second positioning mechanism cooperate to realize the storage of the carrier and the positioning of the magnetic sheet The second positioning mechanism regulates the installation direction and position of the magnetic sheet, so that in the subsequent process of sucking the magnetic sheet for installation, the relative relationship between the magnetic sheet and the first workpiece is satisfied, which is convenient for installation; the set transfer mechanism and the set feeding mechanism realize the transfer of the carrier plate and the feeding of the magnetic sheet, and cooperate with the first positioning mechanism and the second positioning mechanism to realize the function of positioning and placing the magnetic sheet. The setting of the flipping and snapping mechanism eliminates the trouble of manual assembly and snapping, thereby improving the product assembly efficiency. The set welding mechanism and the set feeding mechanism cooperate to realize the functions of welding and loading and removing the product after welding, thereby improving the product production efficiency.

[0007] According to some embodiments of the present invention, the cleaning mechanism includes a plasma gas nozzle, which is vertically slidably connected to the mounting seat, and the plasma gas nozzle is arranged above the first tooling, and the plasma gas nozzle is used to blow off debris on the first workpiece.

[0008] According to some embodiments of the present invention, the material storage mechanism includes a loading barrel and a pushing assembly, the loading barrel is connected to the mounting seat, the loading barrel is used to load a plurality of carrier plates, the pushing assembly is used to push the carrier plates upward, and the transfer mechanism is used to adsorb and transfer the carrier plates to the limiting suction plate.

[0009] According to some embodiments of the present invention, the material storage mechanism further includes a recovery slot, and the recovery slot is used to load the carrier plate after taking out the magnetic sheet.

[0010] According to some embodiments of the present invention, the transfer mechanism includes a first moving component, a first cylinder, a first mounting plate, a first adsorbent, a second adsorbent and a second cylinder, the first moving component is connected to the mounting seat, the first cylinder is arranged on the first moving component, the first moving component is used to drive the first cylinder to approach or move away from the turntable, the first mounting plate is connected to the output end of the first cylinder, the first adsorbent is connected to the first mounting plate, the second cylinder is arranged on the first mounting plate, the second adsorbent is connected to the output end of the second cylinder, the first adsorbent is used to transfer the carrier plate to the limiting suction plate, and the second adsorbent is used to transfer the magnetic sheet to the positioning groove.

[0011] According to some embodiments of the present invention, the loading mechanism includes a second moving component, a third cylinder, a second mounting plate, a pressing piece and a third adsorbing piece, the second moving component is arranged on the mounting seat, the third cylinder is connected to the second moving component, the second moving component is used to drive the third cylinder to approach or move away from the turntable, the second mounting plate is connected to the output end of the third cylinder, the pressing piece and the third adsorbing piece are both connected to the second mounting plate, the third adsorbing piece is used to transfer the magnetic sheet in the positioning groove to the first workpiece, and the pressing piece is used to press the magnetic sheet into the first workpiece.

[0012] According to some embodiments of the present invention, the flipping and snapping mechanism includes a fourth adsorption component, a clamping cylinder and a snapping cylinder, the snapping cylinder is slidably connected to the mounting seat, the fourth adsorption component is arranged at the output end of the snapping cylinder, the clamping cylinder is rotatably connected to the mounting seat, the clamping cylinder is used to grab the first workpiece and flip it, the fourth adsorption component is used to adsorb the first workpiece on the clamping cylinder, and the snapping cylinder is used to slide to the top of the second workpiece and snap the first workpiece onto the second workpiece, so that the first workpiece and the second workpiece form a semi-finished product.

[0013] According to some embodiments of the present invention, the welding mechanism includes an ultrasonic welding head and a welding jig, both of which are arranged on the mounting seat, the welding jig is used to place the semi-finished product, and the ultrasonic welding head is used to weld the seam between the first workpiece and the second workpiece to make the semi-finished product become a finished product.

[0014] According to some embodiments of the present invention, the feeding mechanism includes a transfer head and a fifth adsorption component, the transfer head is rotatably connected to the mounting seat, the fifth adsorption component is arranged on the transfer head, the fifth adsorption component is used to adsorb the semi-finished product, the transfer head is used to transfer the semi-finished product from the first tooling to the welding jig, and the transfer head is used to transfer the welded finished product from the welding jig to the second tooling.

[0015] A product assembly method, using the product assembly device, comprises:

[0016] Loading, placing the first workpiece and the second workpiece on the first tooling;

[0017] Cleaning: as the turntable rotates, the first tool is transferred to the bottom of the cleaning mechanism, and the cleaning mechanism performs plasma dust blowing on the position on the first workpiece for installing the ceramic tile;

[0018] transfer, the first moving component drives the first cylinder to move to the top of the material storage mechanism, the first cylinder drives the first adsorbing member to take the carrier plate out of the material storage mechanism, the first moving component drives the first cylinder to move to the limiting suction plate, the first cylinder drives the first adsorbing member to position the carrier plate from the limiting suction plate for the first time, and then the first cylinder drives the second adsorbing member to take out the magnetic sheet on the carrier plate, and the magnetic sheet is placed in the positioning groove after the first cylinder moves, so as to position the magnetic sheet for the second time, and when adsorbing the magnetic sheet, the limiting suction plate slides to adjust the position so that each magnetic sheet on the carrier plate is adsorbed by the second adsorbing member;

[0019] Installation, the second moving component drives the third cylinder to move so that the third adsorption component is aligned with the positioning groove, and then the third cylinder drives the third adsorption component to approach the magnetic sheet and adsorb the magnetic sheet, the second moving component drives the third cylinder to communicate with the third adsorption component to transfer the magnetic sheet to the first workpiece installation position, the second moving component continues to drive the third cylinder to move so that the pressing component is aligned with the first workpiece installation position, and the pressing component is driven by the third cylinder to press the magnetic sheet into the first workpiece;

[0020] Assemble the fourth adsorbing member, the clamping claw cylinder and the fastening cylinder. As the turntable rotates, the first workpiece rotates to the bottom of the flipping and fastening mechanism. The clamping claw cylinder clamps the first workpiece and rotates to flip the first workpiece. The fourth adsorbing member adsorbs the first workpiece. The fastening cylinder and the fourth adsorbing member slide the first workpiece to the top of the second workpiece. The fastening cylinder drives the fourth adsorbing member to descend to fasten the first workpiece to the second workpiece.

[0021] Welding and feeding, the transfer head drives the fifth adsorption part to rotate to the top of the semi-finished product, and then the fifth adsorption part adsorbs the semi-finished product, and the transfer head then drives the semi-finished product to be transferred from the first tooling to the welding jig, and the ultrasonic welding heads on both sides of the welding jig weld the seams of the first workpiece and the second workpiece, and the first workpiece and the second workpiece are welded into a finished product, and the transfer head then adsorbs the finished product through the fifth adsorption part and rotates to transfer the finished product to the second tooling, and then takes the finished product out from the second tooling.

[0022] A product assembly method according to an embodiment of the present invention has at least the following beneficial effects: the first tool is driven by the set turntable to move to the bottom of the cleaning mechanism, the material storage mechanism, the first positioning mechanism, the second positioning mechanism, the transfer mechanism, the loading mechanism, the flipping and snapping mechanism, the feeding mechanism and the welding mechanism for processing step by step, and the product is finally assembled under the action of a circular processing process. Compared with the previous manual assembly and sub-machine assembly, the process of the present invention is concentrated, the assembly efficiency is high, and automation is easy to realize; in addition, the set first positioning mechanism and the second positioning mechanism cooperate to realize the storage of the carrier and the positioning of the magnetic sheet The second positioning mechanism regulates the installation direction and position of the magnetic sheet, so that in the subsequent process of sucking the magnetic sheet for installation, the relative relationship between the magnetic sheet and the first workpiece is satisfied, which is convenient for installation; the set transfer mechanism and the set feeding mechanism realize the transfer of the carrier plate and the feeding of the magnetic sheet, and cooperate with the first positioning mechanism and the second positioning mechanism to realize the function of positioning and placing the magnetic sheet. The setting of the flipping and snapping mechanism eliminates the trouble of manual assembly and snapping, thereby improving the product assembly efficiency. The set welding mechanism and the set feeding mechanism cooperate to realize the functions of welding and loading and removing the product after welding, thereby improving the product production efficiency.

[0023] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0025] Figure 1 A top view of a product assembly device according to an embodiment of the present invention;

[0026] Figure 2 The structure of the product assembly device according to the embodiment of the present invention is shown in FIG. Figure 1 ;

[0027] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0028] Figure 4 for Figure 2 The enlarged view of point B in the middle;

[0029] Figure 5 The structure of the product assembly device according to the embodiment of the present invention is shown in FIG. Figure 2 ;

[0030] Figure 6 for Figure 5 Enlarged view of point C in the middle;

[0031] Figure 7 The structure of the product assembly device according to the embodiment of the present invention is shown in FIG. Figure 3 ;

[0032] Figure 8 for Figure 7 Enlarged view of point D in the middle.

[0033] Mounting seat 100;

[0034] Turntable 200, first tooling 210, second tooling 220;

[0035] Cleaning mechanism 300, plasma gas nozzle 310;

[0036] Material storage mechanism 400, loading cylinder 410, push assembly 420, recovery tank 430;

[0037] Limiting suction plate 510;

[0038] A second positioning mechanism 600, a first limiting block 610, a second limiting block 620, and a positioning groove 630;

[0039] Transfer mechanism 700, first moving assembly 710, first cylinder 720, first adsorption member 730, second adsorption member 740, first mounting plate 750, second cylinder 760;

[0040] Feeding mechanism 800, second mounting plate 810, pressing member 820, third adsorption member 830, second moving assembly 840, third cylinder 850;

[0041] Flipping and fastening mechanism 900, fourth adsorption member 910, clamping claw cylinder 920, fastening cylinder 930;

[0042] Feeding mechanism 1000, fifth adsorption member 1010, transfer head 1020;

[0043] Welding mechanism 1100, ultrasonic welding head 1110, welding jig 1120;

[0044] A first workpiece 1200 , a second workpiece 1300 , a magnetic sheet 1400 , and a carrier plate 1500 . DETAILED DESCRIPTION

[0045] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the invention.

[0046] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0047] In the description of the present invention, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0048] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0049] Reference Figures 1 to 8A product assembly device includes a mounting seat 100, a turntable 200, a cleaning mechanism 300, a material storage mechanism 400, a first positioning mechanism, a second positioning mechanism 600, a transfer mechanism 700, a loading mechanism 800, a flipping and locking mechanism 900, a feeding mechanism 1000 and a welding mechanism 1100: the turntable 200 is rotatably connected to the mounting seat 100, and the turntable 200 is provided with a plurality of tooling groups, the tooling groups include a first tooling 210 and a second tooling 220, and the first tooling 210 is used to place a first workpiece 1200 and a second workpiece 1300; the cleaning mechanism 300 is connected to the mounting seat 100, and the cleaning mechanism 300 is arranged on the first tooling 210 Above the first workpiece 1200, the cleaning mechanism 300 is used to blow off the debris on the first workpiece 1200; the storage mechanism 400 is connected to the mounting seat 100, and the storage mechanism 400 is used to store the carrier 1500, and the carrier 1500 is loaded with a magnetic sheet 1400; the first positioning mechanism includes a limiting suction plate 510 and an adsorption component, the adsorption component is connected to the limiting suction plate 510, the limiting suction plate 510 is slidably connected to the mounting seat 100, the limiting suction plate 510 is used to install the carrier 1500, and the adsorption component adsorbs the carrier 1500 through the limiting suction plate 510; the second positioning mechanism 600 includes a first limiting block 610 and a second limiting block 620, the first limiting block 610 is connected to the mounting seat 10 0, the second limit block 620 is slidably connected to the mounting seat 100, the first limit block 610 and the second limit block 620 define a positioning groove 630, and the first limit block 610 and the second limit block 620 are used to limit the magnetic piece 1400; the transfer mechanism 700 is connected to the mounting seat 100, and the transfer mechanism 700 is used to transfer the carrier plate 1500 on the storage mechanism 400 to the limiting suction plate 510, and the transfer mechanism 700 then transfers the magnetic piece 1400 on the limiting suction plate 510 to the positioning groove 630; the feeding mechanism 800 is connected to the mounting seat 100, and the feeding mechanism 800 is used to transfer the magnetic piece 1400 in the positioning groove 630 to the first workpiece 1200 On; the flipping and snapping mechanism 900 is connected to the mounting seat 100, and the flipping and snapping mechanism 900 is used to grab the first workpiece 1200 and flip the first workpiece 1200, so that the first workpiece 1200 is snapped onto the second workpiece 1300; the welding mechanism 1100 is connected to the mounting seat 100, and the welding mechanism 1100 is used to weld the first workpiece 1200 and the second workpiece 1300; the feeding mechanism 1000 is connected to the mounting seat 100, and the outward journey of the feeding mechanism 1000 is used to transfer the product on the first tooling 210 to the welding mechanism 1100, and the return journey of the feeding mechanism 1000 is used to transfer the product on the welding mechanism 1100 to the second tooling 220.

[0050] The first tool is driven by the set turntable to move to the bottom of the clearing mechanism, the material storage mechanism, the first positioning mechanism, the second positioning mechanism, the transfer mechanism, the loading mechanism, the flipping and locking mechanism, the feeding mechanism and the welding mechanism for processing step by step. Under the action of a circular processing process, the product is finally assembled. Compared with the previous manual assembly and sub-machine assembly, the process of the present invention is concentrated, the assembly efficiency is high, and automation is easy to realize; in addition, the set first positioning mechanism and the second positioning mechanism 600 cooperate to realize the storage of the carrier 1500 and the positioning of the magnetic sheet 1400, and the second positioning mechanism 600 regulates the installation direction and installation of the magnetic sheet 1400 The position ensures that the magnetic sheet 1400 and the first workpiece 1200 are aligned with each other during the subsequent process of sucking the magnetic sheet 1400 for installation, thereby facilitating installation. The transfer mechanism 700 and the loading mechanism 800 realize the transfer of the carrier plate 1500 and the loading of the magnetic sheet 1400, and cooperate with the first positioning mechanism and the second positioning mechanism 600 to realize the function of positioning and placing the magnetic sheet 1400. The setting of the flipping and snapping mechanism 900 eliminates the trouble of manual assembly and snapping, thereby improving product assembly efficiency. The welding mechanism 1100 and the feeding mechanism 1000 cooperate to realize the functions of welding and loading the product and removing it after welding, thereby improving product production efficiency.

[0051] It can be understood that the so-called adsorption component is actually a negative pressure generator. A slot for mounting the carrier 1500 is provided on the limiting suction plate 510. A plurality of adsorption holes are provided in the slot. The adsorption holes are connected to the negative pressure generator. When the transfer mechanism 700 transfers the carrier 1500 to the slot, the negative pressure generator is started and the carrier 1500 is adsorbed in the slot through the adsorption holes. The negative pressure generator can be started when the carrier 1500 is detected by a photoelectric counter-radiation sensor, or the negative pressure generator can be started after the carrier 1500 is detected by a proximity switch or the like.

[0052] It should be noted that the first tooling 210, the second tooling 220 and the transfer head 1020 are all distributed on the same circumference, so that the transfer head 1020 can transfer the products on the first tooling 210 and the second tooling 220 back and forth on the circumference, thereby sending the semi-finished products for welding and transferring the welded finished products back to the second tooling 220.

[0053] In some embodiments, the cleaning mechanism 300 includes a plasma nozzle 310, which is vertically slidably connected to the mounting base 100, and is disposed above the first tooling 210. The plasma nozzle 310 is used to blow off debris on the first workpiece 1200. It is understandable that the plasma nozzle 310 sprays plasma gas to clean and remove dust from the mounting position of the first workpiece 1200, and can also sputter to clean other positions of the two workpieces. The plasma gas is generated by a plasma generator, which belongs to conventional technology.

[0054] The material storage mechanism 400 includes a loading barrel 410 and a pushing assembly 420. The loading barrel 410 is connected to the mounting seat 100. The loading barrel 410 is used to load a plurality of carrier plates 1500. The pushing assembly 420 is used to push the carrier plates 1500 upward. The transfer mechanism 700 is used to absorb and transfer the carrier plates 1500 to the limiting suction plate 510. It can be understood that the pushing assembly 420 is arranged at the center of the loading barrel 410. The pushing assembly 420 is actually a cylinder. A detector is provided, which includes a sensor or a physical switch. When the carrier 1500 above the loading barrel 410 is taken away, the detector detects that the carrier 1500 is missing. At this time, the pushing assembly 420 pushes the stored carrier 1500 upward for a distance to place the carrier 1500 in the preparation position of the loading barrel 410. The detector is of course electrically connected to the pushing assembly 420, and is electrically connected through a central control device with a chip such as a PLC or a computer. This is a conventional technology.

[0055] In some embodiments, the storage mechanism 400 also includes a recovery slot 430, which is used to load the carrier 1500 after taking out the magnetic film 1400. It should be noted that after the carrier 1500 is placed on the first positioning mechanism and the magnetic film 1400 is taken out, the carrier 1500 is in a state without the magnetic film 1400. At this time, the empty carrier 1500 can be transferred to the recovery slot 430 for storage through the transfer mechanism 700.

[0056] The transfer mechanism 700 includes a first moving component 710, a first cylinder 720, a first mounting plate 750, a first adsorption component 730, a second adsorption component 740 and a second cylinder 760. The first moving component 710 is connected to the mounting seat 100. The first cylinder 720 is arranged on the first moving component 710. The first moving component 710 is used to drive the first cylinder 720 to move closer to or away from the turntable 200. The first mounting plate is connected to the output end of the first cylinder 720. The first adsorption component 730 is connected to the first mounting plate. The second cylinder 760 is arranged on the first mounting plate. The second adsorption component 740 is connected to the output end of the second cylinder 760. The first adsorption component 730 is used to transfer the carrier plate 1500 to the limiting suction plate 510. The second adsorption component 740 is used to transfer the magnetic sheet 1400 to the positioning groove 630. It is noted that the first movable component 710 and the second movable component 840 both include mechanisms such as electric cylinders, linear motors or screw-nut mechanisms that can achieve linear conveying. The first adsorption component 730, the second adsorption component 740, the third adsorption component 830 and the fourth adsorption component 910 all include suction nozzles and negative pressure pumps. The suction nozzles are installed at corresponding positions. The negative pressure pump is connected to the suction nozzles to generate negative pressure, so that the suction nozzles generate suction on the carrier 1500 or the magnetic sheet 1400. In addition, the first adsorption component 730 and the second adsorption component 740 are simultaneously arranged on the same movable first cylinder 720. The drive of the first movable component 710 is used to realize the transfer of two different workpieces, that is, the first adsorption component 730 transfers the carrier 1500 to the limiting suction plate 510, and the second adsorption component 740 transfers the magnetic sheet 1400 to the positioning groove 630.

[0057] In some embodiments, the feeding mechanism 800 includes a second moving component 840, a third cylinder 850, a second mounting plate 810, a pressing piece 820 and a third adsorbing piece 830, the second moving component 840 is arranged on the mounting seat 100, the third cylinder 850 is connected to the second moving component 840, the second moving component 840 is used to drive the third cylinder 850 to move closer to or away from the turntable 200, the second mounting plate 810 is connected to the output end of the third cylinder 850, the pressing piece 820 and the third adsorbing piece 830 are both connected to the second mounting plate 810, the third adsorbing piece 830 is used to transfer the magnetic sheet 1400 in the positioning groove 630 to the first workpiece 1200, the pressing piece 820 It is used to press the magnetic piece 1400 into the first workpiece 1200. It should be noted that the pressing piece 820 and the third adsorption piece 830 are arranged on the second mounting plate 810. With the linear movement of the third cylinder 850, the pressing piece 820 and the third adsorption piece 830 can be presented in a sequence corresponding to the magnetic piece 1400, so that under the action of a single third cylinder 850, the pressing piece 820 and the third adsorption piece 830 can be driven to rise and fall. To lock the door, a fourth cylinder is also connected to the second mounting plate 810, and the pressing piece 820 is connected to the fourth cylinder. The third cylinder 850 mainly plays a role of extension, and the fourth cylinder directly drives the pressing piece 820 to press the magnetic piece 1400.

[0058] In some embodiments, the flipping and fastening mechanism 900 includes a fourth adsorbing member 910, a clamping cylinder 920 and a fastening cylinder 930, the fastening cylinder 930 is slidably connected to the mounting seat 100, the fourth adsorbing member 910 is arranged at the output end of the fastening cylinder 930, the clamping cylinder 920 is rotatably connected to the mounting seat 100, the clamping cylinder 920 is used to grab the first workpiece 1200 and flip it, the fourth adsorbing member 910 is used to adsorb the first workpiece 1200 on the clamping cylinder 920, and the fastening cylinder 930 is used to slide to the top of the second workpiece 1300 and fasten the first workpiece 1200 to the second workpiece 1300, so that the first workpiece 1200 and the second workpiece 1300 form a semi-finished product. It should be noted that after the fastening cylinder 930 slides, the fourth adsorbing member 910 can be placed above the second workpiece 1300, and then the fastening cylinder 930 drives the fourth adsorbing member 910 to descend, so that the first workpiece 1200 is fastened to the second workpiece 1300.

[0059] In some embodiments, the welding mechanism 1100 includes an ultrasonic welding head 1110 and a welding jig 1120, both of which are arranged on the mounting base 100, and the welding jig 1120 is used to place the semi-finished product, and the ultrasonic welding head 1110 is used to weld the seam between the first workpiece 1200 and the second workpiece 1300 to make the semi-finished product become a finished product. It should be noted that the ultrasonic welding head 1110 is distributed on both sides of the welding jig 1120, and the ultrasonic welding head 1110 welds the seam between the first workpiece 1200 and the second workpiece 1300.

[0060] In some embodiments, the feeding mechanism 1000 includes a transfer head 1020 and a fifth adsorbent 1010. The transfer head 1020 is rotatably connected to the mounting base 100. The fifth adsorbent 1010 is arranged on the transfer head 1020. The fifth adsorbent 1010 is used to adsorb semi-finished products. The transfer head 1020 is used to transfer the semi-finished products from the first tooling 210 to the welding fixture 1120 in the outward stroke. The transfer head 1020 is used to transfer the finished product after welding from the welding fixture 1120 to the second tooling 220 in the return stroke.

[0061] A product assembly method, using a product assembly device, the method comprising:

[0062] Loading: placing a first workpiece 1200 and a second workpiece 1300 on a first tooling 210;

[0063] Cleaning: As the turntable 200 rotates, the first tool 210 is transferred to the bottom of the cleaning mechanism 300, and the cleaning mechanism 300 performs plasma dust blowing on the position of the first workpiece 1200 for installing the ceramic tile;

[0064] Transfer, the first moving component 710 drives the first cylinder 720 to move above the storage mechanism 400, the first cylinder 720 drives the first adsorption component 730 to take the carrier 1500 out of the storage mechanism 400, the first moving component 710 drives the first cylinder 720 to move onto the limiting suction plate 510, the first cylinder 720 drives the first adsorption component 730 to position the carrier 1500 from the limiting suction plate 510 for the first time, and then the first cylinder 720 drives the second adsorption component 740 to take out the magnetic sheet 1400 on the carrier 1500, and place the magnetic sheet 1400 in the positioning groove 630 after the first cylinder 720 moves, so as to position the magnetic sheet 1400 for the second time, when adsorbing the magnetic sheet 1400, the limiting suction plate 510 slides to adjust the position, so that each magnetic sheet 1400 on the carrier 1500 is adsorbed by the second adsorption component 740;

[0065] Installation, the second moving component 840 drives the third cylinder 850 to move, so that the third adsorption component 830 is aligned with the positioning groove 630, and then the third cylinder 850 drives the third adsorption component 830 to approach the magnetic sheet 1400 and adsorb the magnetic sheet 1400, the second moving component 840 drives the third cylinder 850 to communicate with the third adsorption component 830 to transfer the magnetic sheet 1400 to the installation position of the first workpiece 1200, and the second moving component 840 continues to drive the third cylinder 850 to move, so that the pressing component 820 is aligned with the installation position of the first workpiece 1200, and the pressing component 820 is driven by the third cylinder 850 to press the magnetic sheet 1400 and load it into the first workpiece 1200;

[0066] Assemble the fourth suction member 910, the clamping claw cylinder 920 and the locking cylinder 930. As the turntable 200 rotates, the first workpiece 1200 rotates to the bottom of the flipping and locking mechanism 900. The clamping claw cylinder 920 clamps the first workpiece 1200 and rotates to flip the first workpiece 1200. The fourth suction member 910 adsorbs the first workpiece 1200. The locking cylinder 930 and the fourth suction member 910 slide the first workpiece 1200 to the top of the second workpiece 1300. The locking cylinder 930 drives the fourth suction member 910 to descend to lock the first workpiece 1200 onto the second workpiece 1300.

[0067] For welding and feeding, the transfer head 1020 drives the fifth adsorption part 1010 to rotate to the top of the semi-finished product, and then the fifth adsorption part 1010 adsorbs the semi-finished product. The transfer head 1020 then drives the semi-finished product to be transferred from the first tooling 210 to the welding jig 1120. The ultrasonic welding heads 1110 on both sides of the welding jig 1120 weld the seams of the first workpiece 1200 and the second workpiece 1300. The first workpiece 1200 and the second workpiece 1300 are welded into a finished product. The transfer head 1020 then adsorbs the finished product through the fifth adsorption part 1010 and rotates to transfer the finished product to the second tooling 220, and then takes the finished product out from the second tooling 220.

[0068] A product assembly method according to an embodiment of the present invention has at least the following beneficial effects: a first tool is driven by a turntable to move to the bottom of a clearing mechanism, a material storage mechanism, a first positioning mechanism, a second positioning mechanism, a transfer mechanism, a loading mechanism, a flip-fastening mechanism, a feeding mechanism and a welding mechanism for processing step by step, and the product is finally assembled under the action of a circular processing process. Compared with the previous manual assembly and sub-machine assembly, the process of the present invention is concentrated, the assembly efficiency is high, and automation is easy to realize; in addition, the first positioning mechanism and the second positioning mechanism 600 cooperate to realize the storage of the carrier 1500 and the positioning of the magnetic sheet 1400, and the second positioning mechanism 600 regulates The installation direction and installation position of the magnetic sheet 1400 ensure that the magnetic sheet 1400 and the first workpiece 1200 are aligned during the subsequent process of sucking the magnetic sheet 1400 for installation, thereby facilitating installation. The transfer mechanism 700 and the loading mechanism 800 realize the transfer of the carrier plate 1500 and the loading of the magnetic sheet 1400, and cooperate with the first positioning mechanism and the second positioning mechanism 600 to realize the function of positioning and placing the magnetic sheet 1400. The setting of the flipping and snapping mechanism 900 eliminates the trouble of manual assembly and snapping, thereby improving product assembly efficiency. The welding mechanism 1100 and the feeding mechanism 1000 cooperate to realize the functions of welding and loading the product and removing it after welding, thereby improving product production efficiency.

[0069] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A product assembly device, It is characterized in that include: Mounting seat (100); A turntable (200) is rotatably connected to the mounting seat (100), the turntable (200) being provided with a plurality of tooling groups, the tooling groups comprising a first tooling (210) and a second tooling (220), the first tooling (210) being used to place a first workpiece (1200) and a second workpiece (1300); a cleaning mechanism (300) connected to the mounting seat (100), the cleaning mechanism (300) being arranged above the first tooling (210), and the cleaning mechanism (300) being used to blow off debris on the first workpiece (1200); A material storage mechanism (400) connected to the mounting seat (100), the material storage mechanism (400) being used to store a carrier plate (1500), the carrier plate (1500) being loaded with a magnetic sheet (1400); A first positioning mechanism comprises a position-limiting suction plate (510) and an adsorption assembly, wherein the adsorption assembly is connected to the position-limiting suction plate (510), the position-limiting suction plate (510) is slidably connected to the mounting seat (100), the position-limiting suction plate (510) is used to mount the carrier plate (1500), and the adsorption assembly adsorbs the carrier plate (1500) through the position-limiting suction plate (510); The second positioning mechanism (600) comprises a first limiting block (610) and a second limiting block (620), wherein the first limiting block (610) is connected to the mounting seat (100), and the second limiting block (620) is slidably connected to the mounting seat (100), and the first limiting block (610) and the second limiting block (620) define a positioning groove (630), and the first limiting block (610) and the second limiting block (620) are used to limit the magnetic sheet (1400); A transfer mechanism (700) is connected to the mounting seat (100), the transfer mechanism (700) is used to transfer the carrier plate (1500) on the material storage mechanism (400) to the limiting suction plate (510), and the transfer mechanism (700) then transfers the magnetic sheet (1400) on the limiting suction plate (510) to the positioning groove (630); A loading mechanism (800) connected to the mounting seat (100), the loading mechanism (800) being used to transfer the magnetic sheet (1400) in the positioning groove (630) to the first workpiece (1200); a flipping and snapping mechanism (900) connected to the mounting seat (100), the flipping and snapping mechanism (900) being used to grab the first workpiece (1200) and flip the first workpiece (1200), so that the first workpiece (1200) is snapped onto the second workpiece (1300); A welding mechanism (1100) connected to the mounting seat (100), the welding mechanism (1100) being used to weld a first workpiece (1200) and a second workpiece (1300); A feeding mechanism (1000) is connected to the mounting seat (100), wherein the forward movement of the feeding mechanism (1000) is used to transfer the product on the first tooling (210) to the welding mechanism (1100), and the return movement of the feeding mechanism (1000) is used to transfer the product on the welding mechanism (1100) to the second tooling (220).

2. The product assembly device according to claim 1, It is characterized in that The cleaning mechanism (300) comprises a plasma gas nozzle (310), the plasma gas nozzle (310) is vertically slidably connected to the mounting seat (100), the plasma gas nozzle (310) is arranged above the first tooling (210), and the plasma gas nozzle (310) is used to blow off debris on the first workpiece (1200).

3. The product assembly device according to claim 1, It is characterized in that The material storage mechanism (400) comprises a loading barrel (410) and a pushing assembly (420), wherein the loading barrel (410) is connected to the mounting seat (100), the loading barrel (410) is used to load a plurality of carrier plates (1500), the pushing assembly (420) is used to push the carrier plates (1500) upwards, and the transfer mechanism (700) is used to absorb and transfer the carrier plates (1500) to the limiting suction plate (510).

4. The product assembly device according to claim 3, It is characterized in that The material storage mechanism (400) further comprises a recovery slot (430), wherein the recovery slot (430) is used to load the carrier plate (1500) after taking out the magnetic sheet (1400).

5. The product assembly device according to claim 1, It is characterized in that The transfer mechanism (700) comprises a first moving component (710), a first cylinder (720), a first mounting plate (750), a first adsorption member (730), a second adsorption member (740) and a second cylinder (760); the first moving component (710) is connected to the mounting seat (100); the first cylinder (720) is arranged on the first moving component (710); the first moving component (710) is used to drive the first cylinder (720) to approach or move away from the turntable (200); The first mounting plate is connected to the output end of the first cylinder (720), the first adsorption component (730) is connected to the first mounting plate, the second cylinder (760) is arranged on the first mounting plate, the second adsorption component (740) is connected to the output end of the second cylinder (760), the first adsorption component (730) is used to transfer the carrier plate (1500) to the limiting suction plate (510), and the second adsorption component (740) is used to transfer the magnetic sheet (1400) to the positioning groove (630).

6. The product assembly device according to claim 5, It is characterized in that The feeding mechanism (800) comprises a second moving component (840), a third cylinder (850), a second mounting plate (810), a pressing piece (820) and a third adsorbing piece (830); the second moving component (840) is arranged on the mounting seat (100); the third cylinder (850) is connected to the second moving component (840); the second moving component (840) is used to drive the third cylinder (850) to approach or move away from the turntable (200); the second mounting plate (810) is connected to the output end of the third cylinder (850); the pressing piece (820) and the third adsorbing piece (830) are both connected to the second mounting plate (810); the third adsorbing piece (830) is used to transfer the magnetic sheet (1400) in the positioning groove (630) to the first workpiece (1200); and the pressing piece (820) is used to press the magnetic sheet (1400) into the first workpiece (1200).

7. The product assembly device according to claim 6, It is characterized in that The flipping and snapping mechanism (900) comprises a fourth adsorbing member (910), a clamping cylinder (920) and a snapping cylinder (930); the snapping cylinder (930) is slidably connected to the mounting seat (100); the fourth adsorbing member (910) is arranged at the output end of the snapping cylinder (930); the clamping cylinder (920) is rotatably connected to the mounting seat (100); the clamping cylinder (920) is used to grab the first workpiece (1200) and flip it; the fourth adsorbing member (910) is used to adsorb the first workpiece (1200) on the clamping cylinder (920); the snapping cylinder (930) is used to slide to the top of the second workpiece (1300) and snap the first workpiece (1200) onto the second workpiece (1300), so that the first workpiece (1200) and the second workpiece (1300) form a semi-finished product.

8. The product assembly device according to claim 7, It is characterized in that The welding mechanism (1100) comprises an ultrasonic welding head (1110) and a welding jig (1120), wherein the ultrasonic welding head (1110) and the welding jig (1120) are both arranged on the mounting seat (100), the welding jig (1120) is used to place the semi-finished product, and the ultrasonic welding head (1110) is used to weld the seam between the first workpiece (1200) and the second workpiece (1300), so that the semi-finished product becomes a finished product.

9. The product assembly device according to claim 8, It is characterized in that The feeding mechanism (1000) comprises a transfer head (1020) and a fifth adsorption member (1010); the transfer head (1020) is rotatably connected to the mounting seat (100); the fifth adsorption member (1010) is arranged on the transfer head (1020); the fifth adsorption member (1010) is used to adsorb the semi-finished product; the transfer head (1020) is used to transfer the semi-finished product from the first tooling (210) to the welding jig (1120) during the outward stroke; and the transfer head (1020) is used to transfer the finished product after welding from the welding jig (1120) to the second tooling (220) during the return stroke.

10. A product assembly method, It is characterized in that The product assembly device according to claim 9 is applied, and the method comprises: Loading: placing a first workpiece (1200) and a second workpiece (1300) on a first tooling (210); Cleaning, as the turntable (200) rotates, the first tooling (210) is transferred to the bottom of the cleaning mechanism (300), and the cleaning mechanism (300) performs plasma dust blowing on the position on the first workpiece (1200) for installing the ceramic tile; The first moving component (710) drives the first cylinder (720) to move to the top of the material storage mechanism (400), the first cylinder (720) drives the first adsorption component (730) to take the carrier plate (1500) out of the material storage mechanism (400), the first moving component (710) drives the first cylinder (720) to move to the limiting suction plate (510), the first cylinder (720) drives the first adsorption component (730) to take the carrier plate (1500) out of the material storage mechanism (400), the first moving component (710) drives the first cylinder (720) to move to the limiting suction plate (510), the first cylinder (720) drives the first adsorption component (730) to take the carrier plate (1500) from the limiting suction plate (510) The first positioning is performed, and then the first cylinder (720) drives the second adsorption component (740) to take out the magnetic sheet (1400) on the carrier plate (1500). After the first cylinder (720) moves, the magnetic sheet (1400) is placed in the positioning groove (630), thereby performing a second positioning on the magnetic sheet (1400). When the magnetic sheet (1400) is adsorbed, the limiting suction plate (510) slides to adjust the position, so that each magnetic sheet (1400) on the carrier plate (1500) is adsorbed by the second adsorption component (740); Installation, the second moving component (840) drives the third cylinder (850) to move so that the third adsorption component (830) is aligned with the positioning groove (630), and then the third cylinder (850) drives the third adsorption component (830) to approach the magnetic sheet (1400) and adsorb the magnetic sheet (1400), the second moving component (840) drives the third cylinder (850) to connect with the third adsorption component (830) to transfer the magnetic sheet (1400) to the installation position of the first workpiece (1200), the second moving component (840) continues to drive the third cylinder (850) to move so that the pressing component (820) is aligned with the installation position of the first workpiece (1200), and the pressing component (820) is driven by the third cylinder (850) to press the magnetic sheet (1400) and load it into the first workpiece (1200); Assemble the fourth suction piece (910), the clamping claw cylinder (920) and the locking cylinder (930), as the turntable (200) rotates, the first workpiece (1200) rotates to the bottom of the flipping and locking mechanism (900), the clamping claw cylinder (920) clamps the first workpiece (1200) and rotates to flip the first workpiece (1200), the fourth suction piece (910) adsorbs the first workpiece (1200), the locking cylinder (930) and the fourth suction piece (910) slide the first workpiece (1200) to the top of the second workpiece (1300), and the locking cylinder (930) drives the fourth suction piece (910) to descend, so that the first workpiece (1200) is locked on the second workpiece (1300); Welding and feeding, the transfer head (1020) drives the fifth adsorption member (1010) to rotate to the top of the semi-finished product, and then the fifth adsorption member (1010) adsorbs the semi-finished product, and the transfer head (1020) drives the semi-finished product to be transferred from the first tooling (210) to the welding jig (1120), and the ultrasonic welding heads (1110) on both sides of the welding jig (1120) weld the seams of the first workpiece (1200) and the second workpiece (1300), and the first workpiece (1200) and the second workpiece (1300) are welded into a finished product, and the transfer head (1020) adsorbs the finished product through the fifth adsorption member (1010) and then rotates to transfer the finished product to the second tooling (220), and then takes the finished product out from the second tooling (220).

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