Continuous pressing equipment for water permeable brick production

Abstract

The invention provides continuous pressing equipment for water permeable brick production, which comprises a mold mechanism and a hydraulic cylinder arranged at the top end of the mold mechanism and is used for extruding the mold mechanism; the material pushing assembly is arranged at one end of the mold mechanism and used for conveying raw materials into the mold mechanism; wherein a jacking assembly is arranged at the bottom end of the mold mechanism, the jacking assembly is used for jacking extruded and formed finished products, a material box is driven by an arranged high-precision air cylinder, so that when the material box moves to the upper surface of a mold, the material box can do reciprocating motion under the movement of the air cylinder, and the material box is driven by the air cylinder to do reciprocating motion; and the jacking assembly moves up and down, the feeding amount of the raw materials in the material box can be accurately controlled in a shaking mode through the reciprocating motion of the jacking assembly and the air cylinder, accurate control over feeding of the raw materials is optimized, the thickness and strength of the water permeable bricks are more uniform, the water permeability performance of the water permeable bricks is further improved, and the service life of the water permeable bricks is further prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of building material processing, in particular to a continuous pressing device for producing permeable bricks. Background Art

[0002] In urban construction and road paving, permeable bricks are widely used in areas such as sidewalks, landscape roads and squares due to their good permeability and moisture retention to increase urban drainage and improve urban microclimate.

[0003] The production of permeable bricks is generally carried out by pressing aggregates and adhesives in a mold through pressing equipment. However, the existing permeable brick pressing equipment has the following problems: first, the production efficiency of the pressing equipment is low and cannot meet the needs of large-scale production; second, the degree of automation of the equipment is not high, requiring more manual intervention, which increases production costs; third, the existing pressing equipment has poor adaptability to raw materials. For aggregates of different particle sizes and shapes, the equipment parameters need to be adjusted frequently, which increases the complexity and difficulty of operation.

[0004] Therefore, developing a permeable brick pressing equipment that can improve the production efficiency and product quality of permeable bricks, reduce production costs, and has a high degree of automation and raw material adaptability is an urgent problem to be solved. Summary of the invention

[0005] In order to overcome the existing problems, the embodiment of the present application provides a continuous pressing equipment for the production of permeable bricks, which is provided with a pushing assembly. A cylinder and a material box are arranged inside the pushing assembly. The material box is driven by a high-precision cylinder, so that when the material box moves to the upper surface of the mold, the material box can reciprocate under the movement of the cylinder, and the lifting assembly moves up and down. Through the reciprocating movement of the lifting assembly and the cylinder, the material inside the material box can be shaken to accurately control the amount of raw materials put in, thereby avoiding waste of raw materials and fluctuations in the quality of permeable bricks, and can significantly improve the production efficiency and product quality of permeable bricks, reduce manual operations, and reduce production costs. At the same time, the degree of automation and raw material adaptability of the equipment are significantly improved, which can meet the needs of large-scale production, and optimize the precise control of raw material feeding, so that the thickness and strength of the permeable bricks are more uniform, further improving the permeability and service life of the permeable bricks.

[0006] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0007] A continuous pressing device for producing permeable bricks, comprising a mold mechanism and a hydraulic cylinder arranged at the top of the mold mechanism, used for pressing the mold mechanism;

[0008] and, a material pushing assembly disposed at one end of the mold mechanism, for transferring the raw material into the interior of the mold mechanism;

[0009] Among them, a jacking component is provided at the bottom end of the mold mechanism, and the jacking component is used to jack up the extruded finished product, and the pushing component moves to transfer the raw material inside the pushing component to the inside of the mold mechanism. The operation of the jacking component generates vibrations on the mold mechanism, and the raw materials are evenly fed into the inside of the mold mechanism. A cylinder and a material box are provided inside the pushing component, and the material box is driven by a high-precision cylinder to move the material box to the upper surface of the lower mold. The material box can reciprocate under the movement of the cylinder, and the jacking component moves up and down. Through the reciprocating motion of the jacking component and the cylinder, the material inside the material box can be shaken to accurately control the amount of raw materials released, so that the thickness and strength of the permeable brick are more uniform, further improving the permeability and service life of the permeable brick.

[0010] Preferably, the mold mechanism includes a base, the lifting assembly is recessed inside the base, a lower mold is arranged above the base, an upper mold is arranged above the lower mold, the four corners of the upper mold are penetrated by positioning columns, and the upper surface of the upper mold is connected to the output shaft of the hydraulic cylinder;

[0011] Among them, a frame is provided at the intersection of the upper mold and the hydraulic cylinder. The frame, positioning columns and base form a stable structure. A positioning column is provided at each of the four corners of the upper mold. When the hydraulic cylinder is running, the upper mold is moved down to the inside of the lower mold.

[0012] Preferably, a plurality of mold cavities are opened inside the lower mold, and a protective plate is provided on both sides of the mold cavity. The spacing between the protective plates at both ends is the same as the width of the material box, and the raw materials are limited when the material box fills the lower mold with raw materials.

[0013] Preferably, a plurality of pressing blocks corresponding to the mold cavities are provided on the lower surface of the upper mold, and the number of the pressing blocks is the same as the number of mold cavities opened inside the lower mold, and the sizes are the same. In this way, when the hydraulic cylinder is operated, the upper mold and the lower mold are brought into contact with each other, and the mold cavity inside the lower mold can be squeezed by the pressing blocks.

[0014] Preferably, a bearing plate is provided at the intersection of the bottom end of the pusher assembly and the lower mold, and the support of the bearing plate provides a supporting effect on the pusher assembly;

[0015] Among them, the pushing assembly includes a material box, one end of the material box is provided with a cylinder, the output end of the cylinder is located at one end of the material box and a transmission shaft is provided. When it is necessary to fill the mold cavity inside the lower mold with raw materials, the cylinder is operated, and the internal transmission shaft drives the material box to move. When the transmission shaft moves to the maximum output distance, the material box completely covers several mold cavities. Then the lifting assembly is operated, and the cylinder drives the material box to reciprocate, so that the raw materials inside the material box can be evenly filled into the mold cavity. Then the cylinder drives the material box to make a return motion.

[0016] Preferably, the mold mechanism is also provided with a transmission component at one end of the pushing component, the width of the transmission component is greater than the spacing between the protective plates at both ends and is smaller than the width of the lower mold, and the width of the conveyor belt inside the transmission component is greater than the spacing between the protective plates at both ends, so that when the mold blank on the upper surface of the lower mold is transferred to the upper surface of the conveyor belt, it can be conveniently transferred to the top of the conveyor belt.

[0017] Preferably, the transmission assembly comprises a body, a support leg is provided at the bottom of the body, and the stability of the overall structure can be improved by the support leg, and a transmission belt is provided inside the body;

[0018] Among them, a motor is also provided at one end of the body, and the output end of the motor is connected to the conveyor belt inside the body to drive the conveyor belt to rotate. When the transmission component is powered on, the internal motor runs to drive the conveyor belt inside the body to rotate, thereby transferring the permeable bricks transferred to the upper surface of the conveyor belt.

[0019] Preferably, the supporting plate is provided with a transverse plate at a position corresponding to the cylinder for fixing the cylinder, the transverse plate is connected to the supporting plate, and the cylinder is fixed on the upper surface of the transverse plate, so that when the cylinder is running, the internal transmission shaft can drive the material box to move through the limit of the transverse plate.

[0020] Preferably, a through hole is opened at each of the four corners of the lower mold, and is connected to the four positioning columns. The four corners of the lower mold are connected to the positioning columns, so that the stability of the overall structure of the lower mold is improved under the connection of the four positioning columns.

[0021] Preferably, the material box has a size that runs through from top to bottom, and a material transfer mechanism is provided at one end of the pushing assembly, through which the raw materials are transferred to the material box inside the pushing assembly, and the size of the material box is the same as the spacing between the protective plates at both ends.

[0022] The advantages of the embodiments of the present application are:

[0023] A pushing assembly is provided, and a cylinder and a material box are arranged inside the pushing assembly. The material box is driven by a high-precision cylinder, so that when the material box moves to the upper surface of the mold, the material box can reciprocate under the movement of the cylinder, and the jacking assembly moves up and down. Through the reciprocating movement of the jacking assembly and the cylinder, the material inside the material box can be shaken to accurately control the amount of raw materials put in, thereby avoiding waste of raw materials and fluctuation in the quality of permeable bricks, and can significantly improve the production efficiency and product quality of permeable bricks, reduce manual operations, and reduce production costs. At the same time, the degree of automation and raw material adaptability of the equipment are significantly improved, which can meet the needs of large-scale production, and optimize the precise control of raw material feeding, so that the thickness and strength of the permeable bricks are more uniform, further improving the permeability and service life of the permeable bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the overall structure of the pusher assembly in the continuous pressing equipment for producing permeable bricks of the present invention when it is not in operation;

[0026] Figure 2 It is a schematic diagram of the overall structure of the material pushing assembly in the continuous pressing equipment for producing permeable bricks of the present invention in the running state;

[0027] Figure 3 It is a schematic diagram of the overall structure of the frame in the continuous pressing equipment for producing permeable bricks of the present invention;

[0028] Figure 4 It is a schematic diagram of the structure of the operation state of the jacking assembly in the continuous pressing equipment for producing permeable bricks of the present invention;

[0029] Figure 5 It is a schematic diagram of the overall structure of the lower mold in the continuous pressing equipment for producing permeable bricks of the present invention;

[0030] Figure 6 It is a schematic diagram of the overall structure of the pusher assembly in the continuous pressing equipment for producing permeable bricks of the present invention;

[0031] Figure 7 It is a schematic diagram of the overall structure of the transmission component in the continuous pressing equipment for producing permeable bricks of the present invention.

[0032] Description of main reference numerals:

[0033] 1. Base; 2. Upper mold; 3. Lifting assembly; 4. Pushing assembly; 41. Cylinder; 42. Drive shaft; 43. Material box; 5. Transmission assembly; 51. Support leg; 52. Machine body; 53. Transmission belt; 54. Motor; 6. Loading plate; 7. Lower mold; 8. Frame; 9. Hydraulic cylinder; 10. Press block; 11. Positioning column; 12. Protective plate; 13. Mold cavity; 14. Through hole. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In addition, for the convenience of description below, the referenced "upper", "lower", "left", and "right" are the same as the upper, lower, left, and right directions of the drawings themselves. The "first", "second", etc. below are distinguished for the description and have no other special meanings.

[0035] The embodiment of the present application solves the problems in the prior art by providing a continuous pressing device for the production of permeable bricks. A pushing assembly is provided, and a cylinder and a material box are arranged inside the pushing assembly. The material box is driven by a high-precision cylinder so that when the material box moves to the upper surface of the mold, the material box can reciprocate under the movement of the cylinder, and the lifting assembly moves up and down. Through the reciprocating movement of the lifting assembly and the cylinder, the material inside the material box can be shaken to accurately control the amount of raw materials put in, thereby avoiding waste of raw materials and fluctuations in the quality of permeable bricks, and can significantly improve the production efficiency and product quality of permeable bricks, reduce manual operations, and reduce production costs. At the same time, the degree of automation and raw material adaptability of the equipment are significantly improved, which can meet the needs of large-scale production, and optimize the precise control of raw material feeding, so that the thickness and strength of the permeable bricks are more uniform, further improving the permeability and service life of the permeable bricks.

[0036] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:

[0037] Example 1

[0038] This embodiment provides a specific structure of a continuous pressing device for producing permeable bricks. Figure 1-7 As shown, it includes a mold mechanism and a hydraulic cylinder 9 arranged at the top of the mold mechanism, which is used to extrude the mold mechanism;

[0039] and, a material pushing assembly 4 disposed at one end of the mold mechanism, for transferring the raw material into the mold mechanism;

[0040] Among them, a lifting component 3 is provided at the bottom of the mold mechanism, and the lifting component 3 is used to lift the extruded finished product, and the pushing component 4 moves to transfer the raw material inside the pushing component 4 to the inside of the mold mechanism. The operation of the lifting component 3 generates vibrations on the mold mechanism, and the raw materials are evenly fed into the inside of the mold mechanism. A cylinder 41 and a material box 43 are provided inside the pushing component 4. The material box 43 is driven by the set high-precision cylinder 41, so that the material box 43 moves to the upper surface of the lower mold 7. The material box 43 can reciprocate under the movement of the cylinder 41, and the lifting component 3 moves up and down. Through the reciprocating motion of the lifting component 3 and the cylinder 41, the material inside the material box 43 can be shaken to accurately control the amount of raw materials released, so that the thickness and strength of the permeable brick are more uniform, further improving the permeability and service life of the permeable brick.

[0041] A bearing plate 6 is provided at the intersection of the bottom end of the pusher assembly 4 and the lower mold 7, and the support of the bearing plate 6 provides a supporting effect on the pusher assembly 4;

[0042] Among them, the pushing component 4 includes a material box 43, one end of the material box 43 is provided with a cylinder 41, the output end of the cylinder 41 is located at one end of the material box 43 and a transmission shaft 42 is provided. When it is necessary to fill the mold cavity 13 inside the lower mold 7 with raw materials, the cylinder 41 is operated at this time, and the internal transmission shaft 42 drives the material box 43 to move. When the transmission shaft 42 moves to the maximum output distance, the material box 43 completely covers several mold cavities 13, and then the lifting component 3 is operated, and the cylinder 41 drives the material box 43 to reciprocate, so that the raw materials inside the material box 43 can be evenly filled into the mold cavity 13, and then the cylinder 41 drives the material box 43 to make a return motion.

[0043] A transverse plate is provided at the position corresponding to the cylinder 41 on the supporting plate 6 for fixing the cylinder 41. The transverse plate is connected to the supporting plate 6, and the cylinder 41 is fixed on the upper surface of the transverse plate. In this way, when the cylinder 41 is running, the internal transmission shaft 42 can drive the material box 43 to move through the limit of the transverse plate.

[0044] The material box 43 is of a size that runs through from top to bottom. A material transmission mechanism is also provided at one end of the pushing assembly 4. The raw materials are transmitted to the material box 43 inside the pushing assembly 4 through the material transmission mechanism. The size of the material box 43 is the same as the spacing between the protective plates 12 at both ends.

[0045] By adopting the above technical solution:

[0046] A cylinder 41 and a material box 43 are provided inside the pushing component 4. The material box 43 is driven by the high-precision cylinder 41 to move the material box 43 to the upper surface of the lower mold 7. The material box 43 can reciprocate under the movement of the cylinder 41, and the lifting component 3 moves up and down. Through the reciprocating movement of the lifting component 3 and the cylinder 41, the material inside the material box 43 can be shaken to accurately control the amount of raw materials released, so that the thickness and strength of the permeable brick are more uniform, further improving the permeability and service life of the permeable brick.

[0047] Example 2

[0048] This embodiment provides a specific structure of a continuous pressing device for producing permeable bricks. Figure 1-7 As shown, the mold mechanism includes a base 1, a lifting assembly 3 is recessed inside the base 1, a lower mold 7 is arranged above the base 1, an upper mold 2 is arranged above the lower mold 7, the four corners of the upper mold 2 are penetrated by positioning columns 11, and the upper surface of the upper mold 2 is connected to the output shaft of the hydraulic cylinder 9;

[0049] Among them, a frame 8 is provided at the intersection of the upper mold 2 and the hydraulic cylinder 9. The frame 8, the positioning column 11 and the base 1 form a stable structure. A positioning column 11 is provided at each of the four corners of the upper mold 2. When the hydraulic cylinder 9 is running, the upper mold 2 is moved down to the inside of the lower mold 7.

[0050] A plurality of mold cavities 13 are provided inside the lower mold 7 , and a protective plate 12 is provided on both sides of the mold cavity 13 of the lower mold 7 . The spacing between the protective plates 12 at both ends is the same as the width of the material box 43 , and the raw materials are limited when the material box 43 fills the lower mold 7 with raw materials.

[0051] The lower surface of the upper mold 2 is provided with a plurality of pressing blocks 10 corresponding to the mold cavities 13. The number of the pressing blocks 10 is the same as the number of the mold cavities 13 opened inside the lower mold 7, and the sizes are the same. In this way, when the hydraulic cylinder 9 is operated, the upper mold 2 and the lower mold 7 are brought into contact with each other, and the mold cavity 13 inside the lower mold 7 can be squeezed through the pressing blocks 10.

[0052] The mold mechanism is located at one end of the pusher assembly 4 and is also provided with a transmission assembly 5. The width of the transmission assembly 5 is greater than the spacing between the protective plates 12 at both ends and is smaller than the width of the lower mold 7. The width of the conveyor belt 53 inside the transmission assembly 5 is greater than the spacing between the protective plates 12 at both ends. In this way, when the mold blank on the upper surface of the lower mold 7 is transferred to the upper surface of the conveyor belt 53, it can be conveniently transferred to the top of the conveyor belt 53.

[0053] The transmission assembly 5 includes a body 52, a support leg 51 is provided at the bottom of the body 52, and the support leg 51 can improve the stability of the overall structure, and a transmission belt 53 is provided inside the body 52;

[0054] Among them, a motor 54 is also provided at one end of the body 52, and the output end of the motor 54 is connected to the conveyor belt 53 inside the body 52, which is used to drive the conveyor belt 53 to rotate. When the transmission component 5 is powered on, the internal motor 54 runs, driving the conveyor belt 53 inside the body 52 to rotate, so that the permeable bricks transferred to the upper surface of the conveyor belt 53 can be transferred.

[0055] A through hole 14 is formed at each of the four corners of the lower mold 7 and connected to the four positioning columns 11 . The four corners of the lower mold 7 are connected to the positioning columns 11 , so that the stability of the overall structure of the lower mold 7 is improved under the connection of the four positioning columns 11 .

[0056] By adopting the above technical solution:

[0057] The hydraulic cylinder 9 runs, driving the upper mold 2 and the lower mold 7 to contact each other, and the internal mold cavity 13 of the lower mold 7 is squeezed by the pressing block 10. The number of pressing blocks 10 is the same as the number of mold cavities 13 opened inside the lower mold 7, and the size is the same. In this way, the hydraulic cylinder 9 runs, driving the upper mold 2 and the lower mold 7 to contact each other, and the internal mold cavity 13 of the lower mold 7 is squeezed by the pressing block 10. Then, the upper mold 2 is separated from the lower mold 7, and the lifting component 3 runs to lift the permeable bricks extruded by the lower mold 7. Then, the pushing component 4 moves to push the permeable bricks on the upper surface of the lower mold 7 into the transmission component 5.

[0058] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A continuous pressing device for producing permeable bricks, characterized in that: It comprises a mold mechanism and a hydraulic cylinder (9) arranged at the top of the mold mechanism and used for extruding the mold mechanism; and, a material pushing assembly (4) disposed at one end of the mold mechanism, for transferring the raw material into the interior of the mold mechanism; Wherein, a lifting component (3) is provided at the bottom end of the mold mechanism, and the lifting component (3) is used to lift the extruded finished product, and the pushing component (4) moves to transfer the raw materials inside the pushing component (4) to the inside of the mold mechanism, and the operation of the lifting component (3) generates vibrations on the mold mechanism, so that the raw materials are evenly fed into the inside of the mold mechanism.

2. A continuous pressing device for producing permeable bricks as claimed in claim 1, characterized in that: The mold mechanism comprises a base (1), the lifting assembly (3) is recessed into the base (1), a lower mold (7) is arranged above the base (1), and an upper mold (2) is arranged above the lower mold (7); A frame (8) is provided at the intersection of the upper mold (2) and the hydraulic cylinder (9), and a positioning column (11) is provided at each of the four corners of the upper mold (2). When the hydraulic cylinder (9) is in operation, the upper mold (2) is moved downward to the interior of the lower mold (7).

3. A continuous pressing device for producing permeable bricks as claimed in claim 2, characterized in that: A plurality of mold cavities (13) are provided inside the lower mold (7), and a protective plate (12) is provided on both sides of the mold cavity (13) of the lower mold (7).

4. A continuous pressing device for producing permeable bricks as claimed in claim 3, characterized in that: The lower surface of the upper mold (2) is provided with a plurality of pressing blocks (10) corresponding to the mold cavity (13).

5. A continuous pressing device for producing permeable bricks as claimed in claim 4, characterized in that: A bearing plate (6) is provided at the intersection of the bottom end of the pusher assembly (4) and the lower mold (7); The pushing assembly (4) comprises a material box (43), one end of the material box (43) is provided with a cylinder (41), and the output end of the cylinder (41) is located at one end of the material box (43) and is provided with a transmission shaft (42).

6. A continuous pressing device for producing permeable bricks as claimed in claim 5, characterized in that: The mold mechanism is also provided with a transmission component (5) at one end of the pusher component (4); the width of the transmission component (5) is greater than the spacing between the protection plates (12) at both ends and is smaller than the width of the lower mold (7).

7. A continuous pressing device for producing permeable bricks as claimed in claim 6, characterized in that: The transmission assembly (5) comprises a body (52), a support leg (51) is provided at the bottom end of the body (52), and a transmission belt (53) is provided inside the body (52); One end of the machine body (52) is also provided with a motor (54), and the output end of the motor (54) is connected to a transmission belt (53) inside the machine body (52) to drive the transmission belt (53) to rotate.

8. The continuous pressing equipment for producing permeable bricks according to claim 5, characterized in that: The bearing plate (6) is provided with a transverse plate at a position corresponding to the cylinder (41) for fixing the cylinder (41).

9. A continuous pressing device for producing permeable bricks as claimed in claim 5, characterized in that: A through hole (14) is provided at each of the four corners of the lower mold (7) and is connected to the four positioning columns (11).

10. The continuous pressing equipment for producing permeable bricks according to claim 5, characterized in that: The material box (43) has a size that penetrates from top to bottom, and the size of the material box (43) is the same as the spacing between the protection plates (12) at both ends.

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