Domestic pottery for purifying water quality and releasing trace elements and method thereof

Through the ratio of saglis and purple clay materials and three-dimensional micropore structure, combined with multi-stage composite filtration system and dynamic temperature control, the problems of low efficiency and insufficient safety of traditional pottery in water purification and trace element replenishment are solved, and the problem of low efficiency and insufficient safety of traditional pottery in water quality purification and trace element replenishment is achieved. Efficient and safe water purification and trace element release, improving the performance and user experience of the ceramic.

CN119100748AInactive Publication Date: 2024-12-10HUAIAN QINGLIANGANG CERAMIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411354200.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional daily clay has problems of low efficiency and insufficient safety in water purification and trace element replenishment. The existing methods increase complexity and cost, and cannot effectively ensure the safety of water quality and the balanced release of elements.

Method used

The scientific ratio of slurry and purple clay materials is adopted, combined with three-dimensional micropore structure design, and a multi-stage composite filtration system is set up at the pottery water inlet. The physical filtration, chemical adsorption and biodegradation mechanism are adopted to control the purification of activated materials through dynamic temperature. Capability to ensure water purification and controlled release of trace elements.

Benefits of technology

It achieves efficient water purification and uniform release of trace elements, ensuring the safety and health of drinking water, and at the same time improving the mechanical strength and service life of the ceramic, enhancing the aesthetics and portability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of water quality purification and manufacturing of daily necessities, and discloses a daily pottery for purifying water quality and releasing trace elements and a method thereof, the pottery comprises palygorskite and purple sand materials which are mixed according to a specific proportion, and water body purification and controllable release of trace elements are realized through an internal microporous structure; through reasonable proportioning of palygorskite and purple sand materials and application of a multi-stage composite filtering system, the ceramic provided by the invention can effectively remove harmful substances, including organic pollutants, heavy metal ions and the like, in water, so that the safety of water quality is ensured. The three-dimensional microporous structure is adopted, so that the ceramic can promote permeation of water molecules and uniform release of trace elements while increasing the contact area of water and materials, and drinking water rich in beneficial elements is provided for a user.
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Description

Technical Field

[0001] The invention relates to the technical field of water purification and daily necessities manufacturing, in particular to daily pottery for purifying water and releasing trace elements and a method thereof. Background Art

[0002] Traditional daily-use pottery usually only has the function of storing or heating water, and water purification and trace element supplementation often rely on additional water purification devices or mineral supplements. However, these methods not only increase the complexity and cost of use, but may not effectively ensure the safety of water quality and the balanced release of beneficial elements. Existing pottery materials, such as ordinary pottery clay or porcelain clay, although they have a certain adsorption effect, are limited in purification efficiency and functionality.

[0003] Therefore, the present application proposes a daily-use pottery and a method for purifying water and releasing trace elements. The pottery, through the scientific ratio of palygorskite and purple sand materials and the unique three-dimensional microporous structure design, can not only achieve efficient water purification, but also release trace elements in a controllable manner as needed, thereby providing users with healthier and safer drinking water. Summary of the invention

[0004] The object of the present invention is to provide a daily-use pottery for purifying water and releasing trace elements and a method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A daily pottery for purifying water and releasing trace elements and a method thereof. The pottery comprises palygorskite and purple sand materials mixed in a specific proportion, and achieves water purification and controllable release of trace elements through an internal microporous structure.

[0006] Preferably, the mixing ratio of the palygorskite and the purple sand material is 1:2 to 1:4, and through the optimized ratio, the water purification effect is optimal and the release rate of trace elements is controllable.

[0007] Preferably, the microporous structure is a three-dimensional microporous structure, and the three-dimensional microporous structure is used to increase the contact area between water and materials, thereby promoting the penetration of water molecules and the uniform release of trace elements.

[0008] Preferably, it also includes a multi-stage composite filtration system arranged at the water inlet of the pottery, and the multi-stage composite filtration system adopts a purification mechanism of physical filtration, chemical adsorption and biodegradation, which can effectively remove harmful substances in the water.

[0009] Preferably, the multi-stage composite filtration system includes but is not limited to a first layer of activated carbon filter, a second layer of nano-ceramic filter element, a third layer of biological fiber filter layer and a fourth layer of ion exchange resin layer, and ensures safe and reliable water quality through multi-level filtration.

[0010] Preferably, the firing process of the pottery adopts a dynamic temperature control technology, that is, different temperature curves are set at different stages of firing to activate the active ingredients of palygorskite and purple sand materials and improve their purification efficiency.

[0011] Preferably, the outer surface of the pottery is decorated with an environmentally friendly pigment coating to enhance the aesthetics and market appeal of the product.

[0012] Preferably, the outer wall of the pottery is provided with a portable handle, which is made of lightweight and high-strength material and is designed to be detachable, so that the user can carry the pottery for use outside, and the surface of the handle is covered with anti-slip material, which increases the comfort and stability when holding.

[0013] The present invention also protects a method for daily-use pottery for purifying water and releasing trace elements, comprising the following steps: a) extracting palygorskite and purple sand from selected raw materials, mixing them in a specific ratio, and pre-treating them; b) pressing the mixture into a mold to ensure the consistency of the internal three-dimensional microporous structure; c) High temperature firing in a kiln with dynamic temperature control to activate the purification ability of the material; d) Fine grinding and coating of fired pottery to enhance surface smoothness and durability.

[0014] Preferably, the surface treatment step further comprises coating a layer of environmentally friendly coating with antibacterial and anti-mildew functions on the surface of the pottery, and the material of the environmentally friendly coating contains nano silver particles or natural antibacterial ingredients to prevent the growth of microorganisms and further extend the service life of the pottery.

[0015] The present invention has at least the following beneficial effects: (1) Through the reasonable proportion of palygorskite and purple sand materials and the application of a multi-stage composite filtration system, the pottery provided by the present invention can effectively remove harmful substances in water, including organic pollutants, heavy metal ions, etc., to ensure the safety of water quality. In addition, by adopting a three-dimensional microporous structure, the pottery of the present invention can increase the contact area between water and materials while promoting the penetration of water molecules and the uniform release of trace elements, providing users with drinking water rich in beneficial elements.

[0016] (2) This solution optimizes the firing process through dynamic temperature control technology, thereby improving the mechanical strength and service life of the pottery. In addition, the application of environmentally friendly pigment coating not only enhances the aesthetics of the product, but also improves its market competitiveness.

[0017] (3) This solution improves the portability and ease of use of pottery by using a detachable handle made of lightweight and high-strength material; the anti-slip material covering the surface of the handle increases the comfort and stability when holding.

[0018] (4) This solution uses an environmentally friendly coating with antibacterial and anti-mildew functions to prevent the growth of microorganisms, further extending the service life of the ceramics and ensuring the continuous cleanliness of the water quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 The figure is a flow chart of the method of the present invention. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example See also Figure 1 The present invention provides a technical solution: a daily-use pottery for purifying water quality and releasing trace elements and a method thereof, wherein the pottery comprises palygorskite and purple sand materials mixed in a specific proportion, and achieves water purification and controllable release of trace elements through the internal microporous structure.

[0023] In some embodiments, the mixing ratio of the palygorskite and the purple sand material is 1:2 to 1:4, and through the optimized ratio, the water purification effect is optimal and the release rate of trace elements is controllable.

[0024] In some embodiments, the microporous structure is a three-dimensional microporous structure, and the three-dimensional microporous structure is used to increase the contact area between water and materials, thereby promoting the penetration of water molecules and the uniform release of trace elements.

[0025] Furthermore, it also includes a multi-stage composite filtration system arranged at the water inlet of the pottery, and the multi-stage composite filtration system adopts a purification mechanism of physical filtration, chemical adsorption and biodegradation, which can effectively remove harmful substances in the water. The multi-stage composite filtration system includes but is not limited to a first layer of activated carbon filter, a second layer of nano-ceramic filter element, a third layer of biological fiber filter layer and a fourth layer of ion exchange resin layer, and ensures safe and reliable water quality through multi-level filtration.

[0026] In some embodiments, the firing process of the pottery adopts dynamic temperature control technology, that is, different temperature curves are set at different stages of firing to activate the active ingredients of palygorskite and purple sand materials and improve their purification efficiency.

[0027] In some embodiments, the outer surface of the pottery is decorated with an environmentally friendly pigment coating to enhance the aesthetics and market appeal of the product. The outer wall of the pottery is provided with a portable handle, which is made of a lightweight and high-strength material and is designed to be detachable, so that the user can carry the pottery for use outside, and the handle surface is covered with an anti-slip material to increase the comfort and stability when holding.

[0028] The present invention also protects a method for daily-use pottery for purifying water and releasing trace elements, comprising the following steps: a) extracting palygorskite and purple sand from selected raw materials, mixing them in a specific ratio, and pre-treating them; b) pressing the mixture into a mold to ensure the consistency of the internal three-dimensional microporous structure; c) High temperature firing in a kiln with dynamic temperature control to activate the purification ability of the material; d) Fine grinding and coating of fired pottery to enhance surface smoothness and durability.

[0029] In some embodiments, the surface treatment step also includes coating a layer of environmentally friendly coating with antibacterial and anti-mildew functions on the surface of the pottery, and the material of the environmentally friendly coating contains nano-silver particles or natural antibacterial ingredients to prevent the growth of microorganisms and further extend the service life of the pottery.

[0030] It should be noted that high-purity and high-quality palygorskite is used. The palygorskite material is widely used in the field of water purification due to its strong adsorption and ion exchange capacity. High-quality purple sand clay is selected. Purple sand is famous for its good air permeability, heat preservation and corrosion resistance.

[0031] The palygorskite and purple sand are crushed separately to a particle size of 10 to 100 microns for easy mixing. The crushed palygorskite and purple sand are mixed evenly in a weight ratio of 1:2 to 1:4.

[0032] A ceramic mold is used to form a three-dimensional microporous structure inside the product, and then the mixed raw materials are loaded into the mold. A hydraulic press or other molding equipment is used to apply appropriate pressure to ensure that the material is dense during the molding process while maintaining the integrity and consistency of the internal microporous structure.

[0033] After being formed, the pottery needs to be dried to remove excess moisture.

[0034] Secondly, a kiln with dynamic temperature control function is used for firing, and different temperature curves are set according to the characteristics of the material.

[0035] The pottery is preheated in the low temperature stage (about 200°C), gradually heated to the medium temperature stage (about 600°C), and finally sintered in the high temperature stage (up to 1000°C). This temperature control is conducive to activating the active ingredients in palygorskite and purple sand materials and improving their purification efficiency.

[0036] After firing, the pottery is finely sanded to remove any rough surfaces and make the surface smoother.

[0037] Environmentally friendly pigments are used for spraying or dipping to enhance the aesthetics of the pottery, and inorganic mineral pigments with iron oxide as the main component are preferred.

[0038] Optionally, a coating with antibacterial and anti-mildew functions, such as a material containing nano-silver particles or natural antibacterial ingredients, is applied to the surface of the ceramic to prevent the growth of microorganisms.

[0039] A multi-stage composite filtration system is installed at the water inlet of the pottery. The system consists of an activated carbon filter, a nano-ceramic filter element, a bio-fiber filter layer and an ion exchange resin layer. Each layer of filter material is placed in the designated position in turn to ensure that each layer of material can play its specific filtering function.

[0040] The handle is made of lightweight and high-strength materials, such as aluminum alloy or engineering plastics. The handle is designed to be detachable for easy cleaning and carrying. Installation holes are reserved on the outer wall of the pottery, and the handle is fixed by screws or buckles. The surface of the handle should be covered with non-slip materials, such as silicone or rubber, to improve comfort and stability when holding.

[0041] Among them, the dynamic temperature control function is as follows: Warm-up phase: During this stage, the temperature is gradually raised to remove the free water in the pottery. The temperature is generally raised slowly from room temperature to about 200°C. The temperature should not be raised too quickly to avoid cracking the pottery.

[0042] Low temperature firing stage: When the free water in the pottery is basically removed, the temperature continues to rise to about 600°C, which is to further remove bound water and begin to activate certain components in the material. At this stage, the palygorskite and purple sand materials begin to undergo preliminary chemical changes, which help to improve their adsorption capacity and ion exchange capacity.

[0043] High temperature firing stage: The temperature continues to rise to the final firing temperature, which is usually above 1000°C (depending on the material and the needs of the final product). At this stage, the material reaches a molten or semi-molten state, which helps to form a stable structure and microscopic pores, thereby enhancing the mechanical strength and functional properties of the pottery.

[0044] Cooling phase: After the high-temperature firing, the pottery needs to be cooled slowly. The cooling rate also needs to be controlled to avoid structural defects caused by excessive temperature gradients. During the cooling process, the microstructure of the material is further stabilized, and finally the pottery with the desired functional properties is formed.

[0045] Working principle: The internal structure of the pottery is a three-dimensional microporous structure, which increases the contact area between water and materials, promotes the penetration of water molecules and the uniform release of trace elements. The existence of the microporous structure not only improves the purification efficiency, but also enables trace elements to be released into the water at a relatively uniform rate, providing users with healthy and beneficial drinking water. At the same time, the water inlet of the pottery is equipped with a multi-stage composite filtration system composed of multiple layers of filter materials. Each layer of material has a clear division of labor and works together to remove harmful substances in the water. The first layer of activated carbon filter removes odors and some organic pollutants in the water through physical adsorption. The second layer of nano-ceramic filter element uses nano-scale pores to block more subtle impurities. The third layer of biological fiber filter layer further purifies the water quality through biodegradation. The fourth layer of ion exchange resin layer removes heavy metal ions in the water through ion exchange.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A daily-use pottery for purifying water and releasing trace elements, characterized in that: The pottery contains palygorskite and purple sand materials mixed in a specific proportion, and through the internal microporous structure, it achieves water purification and controlled release of trace elements.

2. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: The mixing ratio of the palygorskite to the purple sand material is 1:2 to 1:

4.

3. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: The microporous structure adopts a three-dimensional microporous structure, and the three-dimensional microporous structure is used to increase the contact area between water and materials, thereby promoting the penetration of water molecules and the uniform release of trace elements.

4. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: It also includes a multi-stage composite filtration system arranged at the water inlet of the pottery, and the multi-stage composite filtration system adopts a purification mechanism of physical filtration, chemical adsorption and biodegradation.

5. The daily-use pottery for purifying water and releasing trace elements according to claim 4, characterized in that: The multi-stage composite filtration system includes but is not limited to a first layer of activated carbon filter, a second layer of nano-ceramic filter element, a third layer of biological fiber filter layer and a fourth layer of ion exchange resin layer.

6. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: The firing process of the pottery adopts a dynamic temperature control technology to activate the active components of palygorskite and purple sand materials.

7. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: The outer surface of the pottery is decorated with an environmentally friendly pigment coating to enhance the aesthetics and market appeal of the product.

8. The daily-use pottery for purifying water and releasing trace elements according to claim 1, characterized in that: The outer wall of the pottery is provided with a portable handle, the handle is made of a light and high-strength material, and the surface of the handle is covered with an anti-slip material.

9. A method for purifying water and releasing trace elements from daily-use pottery according to any one of claims 1 to 8, characterized in that: The following steps are involved: a) extracting palygorskite and purple sand from selected raw materials, mixing them in a specific ratio, and pre-treating them; b) pressing the mixture into a mold to ensure the consistency of the internal three-dimensional microporous structure; c) High temperature firing in a kiln with dynamic temperature control to activate the purification ability of the material; d) Fine grinding and coating of fired pottery to enhance surface smoothness and durability.

10. The method for purifying water and releasing trace elements of daily-use pottery according to claim 9, characterized in that: The surface treatment step also includes coating a layer of environmentally friendly coating with antibacterial and anti-mildew functions on the surface of the pottery, and the material of the environmentally friendly coating contains nano silver particles or natural antibacterial components.