Anti-breaking automatic monitoring equipment for fibers

By introducing automatic cleaning and humidification mechanisms into fiber manufacturing equipment, the problem of inaccurate dust accumulation and fracture monitoring of fiber surface is solved, automatic cleaning and humidification is achieved, fiber usability and fracture monitoring accuracy are improved, and human resources are saved And reduce misjudgment.

CN119102043APending Publication Date: 2024-12-10TONGZHOU NANTONG MINGFU TEXTILE CO LTD
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Patent Information

Application Number
CN202411003336.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

During the existing fiber manufacturing process, dust is prone to accumulation on the fiber surface, resulting in inaccurate monitoring of fiber fractures and requires manual cleaning, which increases labor intensity and misjudgment risks.

Method used

An automatic monitoring device including a cleaning mechanism, a humidification mechanism and a disconnection monitoring mechanism is designed. The gears and rollers are driven by a small motor to remove dust, the water sprayer is humidified, and the fiber breakage is monitored by a sensor column and a blower, and the automatic alarm is called and clean.

Benefits of technology

Automatic cleaning of fiber surfaces is achieved, manual intervention is reduced, fiber toughness and fracture monitoring accuracy are improved, human resources are saved, and the problem of low water levels is prevented through automatic alarm reminder.

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Abstract

The invention discloses anti-breaking automatic monitoring equipment for fibers, and relates to the technical field of chemical fibers. The anti-breaking automatic monitoring equipment for the fibers comprises a bottom plate, and a cleaning mechanism is arranged on the side face of the bottom plate. According to the anti-breaking automatic monitoring equipment for the fibers, the cleaning mechanism is arranged, a small motor drives a third gear to rotate, the third gear drives a roller to rotate, a wire inserting opening is formed in the side face of the cleaning box, and after the fibers are installed through the wire inserting opening, the roller rotates to drive the fibers to shake when making contact with the fibers; the dust on the surface of the fiber can be shaken off and slide to the bottom through the inclined plate, so that the fiber can be automatically cleaned, and after the dust is gathered to the bottom of the inclined plate, the sliding door is opened through the sliding rail, so that the dust is easier to remove, the subsequent fiber use is facilitated, and the influence of the dust on the fiber use is avoided; meanwhile, manpower resources are saved through automatic cleaning, and operation is convenient and simple.
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Description

Technical Field

[0001] The invention relates to the technical field of chemical fibers, in particular to an automatic monitoring device for preventing fibers from breaking. Background Art

[0002] With the improvement of living standards, people's requirements for their clothing are also constantly increasing. People are increasingly inclined to like natural fiber clothing. Therefore, there is an urgent need for the development and utilization of natural fibers. Plant fibers do not contain chemicals and are easy to degrade, which is of great significance to environmental protection. Plant fiber yarns need to be stored by winding after production and processing; The cited patent number is CN210085645U, which discloses a monitoring and protection robot for chemical fiber spinning interruption, including a bottom plate, a monitoring device, a correction device, and a protection device. The monitoring device is installed on the middle upper end surface of the bottom plate, the correction device is symmetrically installed on the upper end surface of the bottom plate, the monitoring device is located between the correction devices, and the protection device is installed on the upper outer side surface of the correction device; This patent solves the problem of power outage at one end of the fiber and being unable to find it. However, since dust may accumulate on the surface during the fiber manufacturing process, it is necessary to invent an automatic fiber breakage prevention monitoring device that can clean and collect dust on the fiber surface. Summary of the invention

[0003] In view of the deficiencies of the prior art, the present invention provides an automatic monitoring device for preventing fiber breakage to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic monitoring device for preventing fiber breakage, comprising a base plate, a bracket is fixedly connected to the top of the base plate, a large rotating shaft is rotatably connected to the top of the bracket, a winding drum is fixedly connected to the outer side of the large rotating shaft, a large motor is fixedly connected to the end of the large rotating shaft, an operating box is fixedly connected to the side of the base plate, a wire breakage monitoring mechanism is fixedly connected to the inside of the operating box, a humidifying mechanism is fixedly connected to the side of the operating box, a connecting rod is fixedly connected to the side of the humidifying mechanism, a cleaning mechanism is fixedly connected to the end of the connecting rod away from the operating box; the cleaning mechanism comprises a cleaning box, a leg is fixedly connected to the bottom of the cleaning box, a slide rail is fixedly connected to the side of the cleaning box, and the inner The cleaning box is slidably connected to a sliding door, and a pull ring is fixedly connected to the side of the sliding door away from the cleaning box. The slide rail is provided with two, a slide groove is provided on the top of the cleaning box, and a pull rod is slidably connected to the inside of the slide groove, and a sticky plate is fixedly connected to the bottom of the slide rod. A small motor is fixedly connected to the inside of the cleaning box, and a rotating shaft 2 is fixedly connected to the output end of the small motor. An inclined plate is provided on the outside of the rotating shaft 2, and a gear 2 is fixedly connected to the top of the rotating shaft 2. A gear 3 is meshed on the side of the gear 2. A rotating shaft 3 is fixedly connected at the axis center of the gear 3. An end of the rotating shaft 3 away from the gear 3 is rotatably connected to a fixed rod, and a connecting rod 2 is fixedly connected to the side of the rotating shaft 3. A roller is rotatably connected to the side of the connecting rod 2. Two gears 3 are provided, and five connecting rods are provided.

[0005] Preferably, the humidifying mechanism includes a water supply tank, the bottom of the water supply tank is fixedly connected to a water storage tank, the water storage tank is provided with a sprinkler inside, the top of the sprinkler is fixedly connected to the bottom of the water supply tank, the inside of the water supply tank is fixedly connected to a mounting block, the side of the mounting block is fixedly connected to a bell, the bottom of the mounting block is fixedly connected to a fixing plate, the side of the fixing plate away from the bell is fixedly connected to a spring, the bottom of the fixing plate is rotatably connected to a rotating rod, the top of the rotating rod is fixedly connected to an impact block, a rotating plate is provided on the side of the rotating rod, the bottom of the rotating rod is fixedly connected to a rotating shaft 1, the end of the rotating shaft 1 away from the rotating plate is fixedly connected to a gear 1, the side of the gear 1 is meshed with an L-shaped gear rod, the end of the L-shaped gear rod away from the gear 1 is fixedly connected to a T-shaped rod, the inside of the T-shaped rod is slidably connected to an L-shaped rod, the end of the T-shaped rod away from the L-shaped gear rod is fixedly connected to a connecting rod 1, and the bottom of the connecting rod 1 is fixedly connected to a floating plate.

[0006] Preferably, the wire breakage monitoring mechanism comprises a wire breakage monitor, a side of the wire breakage monitor is fixedly connected to a sensor column, and an end of the sensor column away from the wire breakage sensor is fixedly connected to a blower.

[0007] The present invention provides an automatic monitoring device for preventing fiber breakage, which has the following beneficial effects: 1. The automatic monitoring device for preventing fiber from breaking has a cleaning mechanism set up, a small motor drives gear three to rotate, gear three drives the roller to rotate, a wire plug-in port is set on the side of the cleaning box, after the fiber is installed through the wire plug-in port, the rotation of the roller can drive the fiber to shake when it contacts the fiber, so that the dust on the surface of the fiber can be shaken off and slide to the bottom through the inclined plate, so that the fiber can be automatically cleaned, and after the dust gathers at the bottom of the inclined plate, it is easier to remove the dust by opening the sliding door through the slide rail, which is convenient for the subsequent use of the fiber and avoids the influence of dust on the use of the fiber. At the same time, due to automatic cleaning, human resources are saved and the operation is convenient and simple.

[0008] 2. The automatic monitoring device for preventing fiber breakage, through the setting of the pull rod and the sticky plate, inserts the fiber into the wire insertion port and sticks it on the sticky plate, pulls the pull rod to slide in the slide groove, pulls the pull rod to the other side of the cleaning box, and then pulls the fiber stuck on the sticky plate down and passes it through the wire insertion port, so that it is easy to thread the fiber and facilitate subsequent work.

[0009] 3. The automatic monitoring equipment for preventing fiber breakage can spray water and humidify the passing fibers through the humidifying mechanism. This can make the fibers more resilient and not easy to be torn or worn. When the water level in the water supply tank drops due to the operation of the water sprinkler, the floating plate moves downward and drives the L-shaped gear rod downward. The L-shaped gear plate drives gear 1 to rotate, gear 1 drives the rotating plate to rotate, and the rotating plate drives the rotating rod to rotate. When the rotating rod rotates to a certain angle and is offset from the rotating plate, the rotating rod is driven to reset under the action of the spring. At this time, the impact block hits the bell to make a sound. In this way, an automatic alarm can be set to remind the staff to add water to the water supply tank after the water level drops, so as to avoid the staff forgetting to add water, resulting in failure to humidify the fibers and increase the probability of breakage.

[0010] 4. The automatic monitoring device for preventing fiber breakage is provided with a wire breakage monitoring mechanism. When the fiber breaks, the wire breakage monitor cannot detect the fiber and gives out an alarm and drives the blower to work through the sensor column. This can prevent the fiber from being attached to certain places after the breakage, causing the wire breakage monitor to still detect the fiber and lead to misjudgment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall internal structure of the present invention; Figure 3 This is a schematic diagram of the structure of the disconnection monitoring mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the humidification mechanism of the present invention; Figure 5 This is a schematic diagram of the internal structure of the humidification mechanism of the present invention; Figure 6 For the present invention Figure 5 A magnified view of middle; Figure 7 This is a schematic diagram of the cleaning mechanism structure of the present invention; Figure 8 It is a schematic diagram of the internal structure of the cleaning mechanism of the present invention.

[0012] In the figure: 1, bottom plate; 2, winding drum; 3, bracket; 4, large motor; 5, wire break monitoring mechanism; 501, wire break monitoring device; 502, sensing column; 503, blower; 6, humidifying mechanism; 601, water supply tank; 602, sprinkler; 603, water storage tank; 604, floating plate; 605, connecting rod 1; 606, T-shaped rod; 607, L-shaped rod; 608, L-shaped gear rod; 609, gear 1; 610, rotating shaft 1; 611, rotating plate; 612, mounting block; 613, rotating rod; 614, spring; 615. impact block; 616. fixed plate; 617. bell; 7. cleaning mechanism; 701. cleaning box; 702. support leg; 703. slide groove; 704. slide rail; 705. sliding door; 706. pull ring; 707. pull rod; 708. sticky plate; 709. inclined plate; 710. small motor; 711. shaft two; 712. gear two; 713. gear three; 714. shaft three; 715. connecting rod two; 716. roller; 717. fixed rod; 8. large shaft; 9. operating box; 10. connecting rod. DETAILED DESCRIPTION

[0013] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0014] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0015] See also Figure 1-8The present invention provides a technical solution: an automatic monitoring device for preventing fiber breakage, comprising a bottom plate 1, a bracket 3 is fixedly connected to the top of the bottom plate 1, a large rotating shaft 8 is rotatably connected to the top of the bracket 3, a winding drum 2 is fixedly connected to the outer side of the large rotating shaft 8, a large motor 4 is fixedly connected to the end of the large rotating shaft 8, an operating box 9 is fixedly connected to the side of the bottom plate 1, a wire breakage monitoring mechanism 5 is fixedly connected to the inside of the operating box 9, a humidifying mechanism 6 is fixedly connected to the side of the operating box 9, a connecting rod 10 is fixedly connected to the side of the humidifying mechanism 6, and a cleaning mechanism 7 is fixedly connected to the end of the connecting rod 10 away from the operating box 9; the cleaning mechanism 7 includes a cleaning box 701, a cleaning The bottom of the box 701 is fixedly connected with a support leg 702, the side of the cleaning box 701 is fixedly connected with a slide rail 704, the inside of the slide rail 704 is slidably connected with a sliding door 705, the side of the sliding door 705 away from the cleaning box 701 is fixedly connected with a pull ring 706, there are two slide rails 704, the top of the cleaning box 701 is provided with a slide groove 703, the inside of the slide groove 703 is slidably connected with a pull rod 707, the bottom of the slide rod is fixedly connected with a sticky plate 708, the inside of the cleaning box 701 is fixedly connected with a small motor 710, the output end of the small motor 710 is fixedly connected with a second rotating shaft 711, the outer side of the second rotating shaft 711 is provided with an inclined plate 709, the second rotating shaft 711 The top of the gear 2 712 is fixedly connected, the side of the gear 2 712 is meshed with the gear 3 713, the axis of the gear 3 713 is fixedly connected with the rotating shaft 3 714, the end of the rotating shaft 3 714 away from the gear 3 713 is rotatably connected with the fixed rod 717, the side of the rotating shaft 3 714 is fixedly connected with the connecting rod 2 715, the side of the connecting rod 2 715 is rotatably connected with the roller 716, the gear 3 713 is provided with two, the connecting rod is provided with five, the small motor 710 drives the rotating shaft 2 711 to rotate, the rotating shaft 2 711 drives the gear 2 712 to rotate, the gear 2 712 drives the gear 3 713 to rotate, the gear 3 713 drives the rotating shaft 3 714 to rotate, the rotating shaft The third connecting rod 714 drives the roller 716 to rotate through the connecting rod 2 715. A wire insertion port is provided on the side of the cleaning box 701. After the fiber is installed through the wire insertion port, the rotation of the roller 716 can drive the fiber to shake when it contacts the fiber, so that the dust on the surface of the fiber can be shaken off and slide to the bottom through the inclined plate 709. The sliding door 705 is opened by pulling the pull ring 706 through the slide rail 704 to make it easier to remove the dust. After the fiber is inserted into the wire insertion port and stuck to the sticky plate 708, the pull rod 707 is pulled to slide in the slide groove 703, and the pull rod 707 is pulled to the other side of the cleaning box 701, and then the fiber stuck to the sticky plate 708 is pulled down to pass through the wire insertion port.

[0016] The humidifying mechanism 6 includes a water supply tank 601, the bottom of the water supply tank 601 is fixedly connected to a water storage tank 603, the interior of the water storage tank 603 is provided with a sprinkler 602, the top of the sprinkler 602 is fixedly connected to the bottom of the water supply tank 601, the interior of the water supply tank 601 is fixedly connected to a mounting block 612, the side of the mounting block 612 is fixedly connected to a bell 617, the bottom of the mounting block 612 is fixedly connected to a fixing plate 616, and the fixing plate 616 is on the side away from the bell 617. A spring 614 is fixedly connected, a rotating rod 613 is rotatably connected to the bottom of the fixed plate 616, a striking block 615 is fixedly connected to the top of the rotating rod 613, a rotating plate 611 is provided on the side of the rotating rod 613, a rotating shaft 610 is fixedly connected to the bottom of the rotating rod 613, a gear 609 is fixedly connected to the end of the rotating shaft 610 away from the rotating plate 611, an L-shaped gear rod 608 is meshed on the side of the gear 609, and an end of the L-shaped gear rod 608 away from the gear 609 is fixedly connected to the bottom of the rotating rod 613. A T-shaped rod 606 is fixedly connected, and an L-shaped rod 607 is slidably connected inside the T-shaped rod 606. A connecting rod 605 is fixedly connected to one end of the T-shaped rod 606 away from the L-shaped gear rod 608. A floating plate 604 is fixedly connected to the bottom of the connecting rod 605. The sprinkler 602 can spray water to humidify the fibers passing through. When the sprinkler 602 works and causes the water level in the water supply tank 601 to drop, the floating plate 604 moves down and drives the connecting rod 605 to drop. The connecting rod 605 drives the connecting rod 605 to move downward. The movable T-shaped rod 606 moves downward, and the T-shaped rod 606 drives the L-shaped gear rod 608 to move downward, the L-shaped gear plate drives gear 1 609 to rotate, gear 1 609 drives shaft 1 610 to rotate, shaft 1 610 drives rotating plate 611 to rotate, and rotating plate 611 drives rotating rod 613 to rotate. When rotating rod 613 rotates to a certain angle and is offset from rotating plate 611, the rotating rod 613 is reset under the action of spring 614, and then the impact block 615 hits the bell 617 to make a sound.

[0017] The wire breakage monitoring mechanism 5 includes a wire breakage monitor 501, a sensor column 502 is fixedly connected to the side of the wire breakage monitor 501, and a blower 503 is fixedly connected to the end of the sensor column 502 away from the wire breakage sensor. When the fiber is broken, the wire breakage monitor 501 cannot detect the fiber and issues an alarm, and drives the blower 503 to work through the sensor column 502.

[0018] When in use, after inserting the fiber into the wire insertion port and sticking it to the sticky plate 708, pull the pull rod 707 to slide in the slide groove 703, pull the pull rod 707 to the other side of the cleaning box 701, and then pull the fiber stuck on the sticky plate 708 down and pass it through the wire insertion port. After the installation is completed, the small motor 710 drives the second shaft 711 to rotate, the second shaft 711 drives the second gear 712 to rotate, the second gear 712 drives the third gear 713 to rotate, the third gear 713 drives the third shaft 714 to rotate, and the third shaft 714 drives the roller 716 to rotate through the second connecting rod 715. A wire insertion port is provided on the side of the cleaning box 701. After the fiber is installed through the wire insertion port, the rotation of the roller 716 can drive the fiber to shake when it contacts the fiber, so that the dust on the surface of the fiber can be shaken off and slide to the bottom through the inclined plate 709. It is easier to clean the dust by pulling the pull ring 706 through the slide rail 704 to open the sliding door 705. After the dust is removed, the fiber enters the water tank 603, and the sprinkler 602 can spray water to humidify the fiber passing through. When the sprinkler 602 works and causes the water level in the water supply tank 601 to drop, the floating plate 604 moves down and drives the connecting rod 605 to move down, the connecting rod 605 drives the T-shaped rod 606 to move down, the T-shaped rod 606 drives the L-shaped gear rod 608 to move down, the L-shaped gear plate drives the gear 609 to rotate, the gear 609 drives the rotating shaft 610 to rotate, the rotating shaft 610 drives the rotating plate 611 to rotate, and the rotating plate 611 drives the rotating rod 613 to rotate. When the rotating rod 613 rotates to a certain angle, it is staggered with the rotating plate 611, and under the action of the spring 614, the rotating rod 613 is driven to reset, and then the impact block 615 hits the bell 617 to make a sound. When the fiber is broken, the wire break monitor 501 cannot detect the fiber and then issues an alarm and drives the blower 503 to work through the sensor column 502.

[0019] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic monitoring device for preventing fiber breakage, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a bracket (3), the top of the bracket (3) is rotatably connected to a large rotating shaft (8), the outer side of the large rotating shaft (8) is fixedly connected to a winding drum (2), the end of the large rotating shaft (8) is fixedly connected to a large motor (4), the side of the bottom plate (1) is fixedly connected to an operating box (9), the inside of the operating box (9) is fixedly connected to a wire breakage monitoring mechanism (5), the side of the operating box (9) is fixedly connected to a humidifying mechanism (6), the side of the humidifying mechanism (6) is fixedly connected to a connecting rod (10), and the end of the connecting rod (10) away from the operating box (9) is fixedly connected to a cleaning mechanism (7); The cleaning mechanism (7) comprises a cleaning box (701), the bottom of the cleaning box (701) being fixedly connected to a support leg (702), the side of the cleaning box (701) being fixedly connected to a slide rail (704), the interior of the slide rail (704) being slidably connected to a sliding door (705), a side of the sliding door (705) away from the cleaning box (701) being fixedly connected to a pull ring (706), and two slide rails (704) are provided.

2. The automatic monitoring device for preventing fiber breakage according to claim 1 is characterized in that: The top of the cleaning box (701) is provided with a slide groove (703), the interior of the slide groove (703) is slidably connected to a pull rod (707), and the bottom of the pull rod (707) is fixedly connected to an adhesive plate (708).

3. The automatic monitoring device for preventing fiber breakage according to claim 1 is characterized in that: A small motor (710) is fixedly connected to the interior of the cleaning box (701), and the output end of the small motor (710) is fixedly connected to a second rotating shaft (711). An inclined plate (709) is provided on the outer side of the second rotating shaft (711). A second gear (712) is fixedly connected to the top of the second rotating shaft (711), and a third gear (713) is meshed with the side of the second gear (712). A third rotating shaft (714) is fixedly connected to the axis of the third gear (713). An end of the third rotating shaft (714) away from the third gear (713) is rotatably connected to a fixed rod (717). A second connecting rod (715) is fixedly connected to the side of the third rotating shaft (714), and a roller (716) is rotatably connected to the side of the second connecting rod (715).

4. The automatic monitoring device for preventing fiber breakage according to claim 3 is characterized in that: There are two gears (713) and five connecting rods.

5. The automatic monitoring device for preventing fiber breakage according to claim 1 is characterized in that: The humidifying mechanism (6) comprises a water supply tank (601), the bottom of the water supply tank (601) being fixedly connected to a water storage tank (603), a water sprayer (602) being provided inside the water storage tank (603), and the top of the water sprayer (602) being fixedly connected to the bottom of the water supply tank (601).

6. The automatic monitoring device for preventing fiber breakage according to claim 5, characterized in that: The water supply tank (601) is fixedly connected to a mounting block (612) inside, a bell (617) is fixedly connected to the side of the mounting block (612), a fixing plate (616) is fixedly connected to the bottom of the mounting block (612), a spring (614) is fixedly connected to the side of the fixing plate (616) away from the bell (617), a rotating rod (613) is rotatably connected to the bottom of the fixing plate (616), and a collision block (615) is fixedly connected to the top of the rotating rod (613).

7. The automatic monitoring device for preventing fiber breakage according to claim 6 is characterized in that: A rotating plate (611) is provided on the side of the rotating rod (613); a rotating shaft 1 (610) is fixedly connected to the bottom of the rotating rod (613); an end of the rotating shaft 1 (610) away from the rotating plate (611) is fixedly connected to a gear 1 (609); an L-shaped gear rod (608) is meshed on the side of the gear 1 (609); an end of the L-shaped gear rod (608) away from the gear 1 (609) is fixedly connected to a T-shaped rod (606); an L-shaped rod (607) is slidably connected inside the T-shaped rod (606); an end of the T-shaped rod (606) away from the L-shaped gear rod (608) is fixedly connected to a connecting rod 1 (605); and a floating plate (604) is fixedly connected to the bottom of the connecting rod 1 (605).

8. The automatic monitoring device for preventing fiber breakage according to claim 1 is characterized in that: The wire breakage monitoring mechanism (5) comprises a wire breakage monitor (501), a side surface of the wire breakage monitor (501) being fixedly connected to a sensor column (502), and an end of the sensor column (502) away from the wire breakage sensor being fixedly connected to a blower (503).

Citation Information

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