Electric connector

By adopting a combined structure of conductive elements and insulators in the high-voltage plug, combined with barbs, centering blocks and other designs, the problem of low electrical connection reliability of high-voltage components is solved, and effective protection and electrical protection of conductive elements and cables is achieved. Improved stability of connection.

CN119108843APending Publication Date: 2024-12-10SHANGHAI DIANBA NEW ENERGY TECHNOLOGY CO LTD +1

Patent Information

Application Number
CN202411280024.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2017-06-23
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The electrical connection between existing high-voltage components is less reliable, especially due to the prone to damage to the cable due to waterproof pipe joints.

Method used

A high-voltage plug is designed, including conductive elements and insulators. The rear end of the conductive elements is equipped with a housing hole for inserting cables. The stability of the conductive elements is ensured through the fixed structure of the insulator and the shell. The barb is used. It improves the reliability of electrical connections and structures such as recessed portions, centering blocks, lined insulation elements, sheaths, waterproof elements and shielding components.

Benefits of technology

Effectively protect conductive components and cables, improve the reliability of electrical connection between high-voltage components, prevent external moisture and impurities from entering, and enhance the stability and safety of electrical connections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric connector. The electric connector comprises a high-voltage plug and one of the high-voltage assemblies, wherein one of the high-voltage assemblies comprises a high-voltage pole assembly. The high-voltage plug is used for electrical connection between two high-voltage assemblies and comprises a conductive element and an insulator. The head end of the conductive element is used for being electrically connected to one high-voltage assembly, the tail end of the conductive element is provided with a containing hole recessed in the axis direction, and the containing hole is used for embedding a cable and is electrically connected to the other high-voltage assembly through the cable. The conductive element passes through and is fixed in the insulator. And the high-voltage pole assembly is electrically connected with the conductive element in a floating manner through the connecting socket. The high-voltage plug can improve the reliability of electric connection between two high-voltage components. According to the electric connector, the reliability of electric connection between the high-voltage pole assembly and the external high-voltage assembly is relatively high.
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Description

[0001] This application is a divisional application of a patent application with an application date of June 23, 2017, application number 2017104883816, and invention name “High voltage plug and electrical connector containing the same”. Technical Field

[0002] The present invention relates to an electrical connector, in particular to an electrical connector. Background Art

[0003] In the prior art, the electrical connection between high-voltage components is achieved through a water-drain pipe joint, such as the power transmission between the vehicle body end and the vehicle body in the electrical connector. Among them, the use of a waterproof pipe joint makes the cable easily damaged, making the reliability of the electrical connection between the high-voltage components low. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an electrical connector in order to overcome the defect of low reliability of electrical connection between high-voltage components in the prior art.

[0005] The present invention solves the above technical problems through the following technical solutions:

[0006] An electrical connector, comprising a high-voltage plug for electrical connection between two high-voltage components and one of the high-voltage components;

[0007] The high-voltage plug includes a conductive element, the conductive element having a head end and a tail end, the head end of the conductive element is used to be electrically connected to one of the high-voltage components, and the tail end of the conductive element is provided with a receiving hole recessed along the axial direction, the receiving hole is used to embed a cable and electrically connect to another high-voltage component through the cable;

[0008] One of the high-voltage components includes a high-voltage pole assembly, the high-voltage plug also includes an insulator, and the conductive element is passed through and fixed inside the insulator;

[0009] The electrical connector further comprises an electrical connector housing, wherein the high voltage pole assembly is disposed in the electrical connector housing;

[0010] The high-voltage plug also includes a shell, the insulator is passed through and fixed inside the shell, the outer wall of the shell is provided with a locking plate, the locking plate has two locking parts arranged opposite to each other and a locking connecting part connected between the two locking parts, the two locking parts are clamped on and rotatably connected to the outer wall of the shell, and each locking part is provided with a locking groove;

[0011] A fixing element is provided on the outer wall surface of the electrical connector housing, and the fixing element is arranged in a one-to-one correspondence with the locking groove on the corresponding high-voltage plug. When the fixing element is subjected to external force along the locking direction, the fixing element moves from one end of the locking groove to the other end and is fixed to the other end of the locking groove.

[0012] In the present technical solution, the insulator can reliably fix the conductive element inside the insulator, can effectively protect the conductive element and the cable, and improves the reliability of the electrical connection between high-voltage components.

[0013] Preferably, a limiting portion is provided on an outer wall surface of the conductive element, and the limiting portion is used to limit the movement of the conductive element relative to the insulator along the axial direction of the insulator.

[0014] Preferably, the limiting portion is a barb portion, and the inner wall surface of the insulator is provided with a recessed portion, and the recessed portion is matched with the barb portion.

[0015] In the present technical solution, the conductive element can be more reliably fixed inside the insulator through the cooperation of the barb portion and the recessed portion, which is beneficial to improving the reliability of the electrical connection between high-voltage components.

[0016] Preferably, a first positioning portion protruding radially outwardly extending is provided on an outer wall surface of the conductive element, and an inner wall surface of the insulator is in contact with an outer wall surface of the first positioning portion.

[0017] Preferably, the barb portion is provided on an outer wall surface of the first positioning portion.

[0018] Preferably, the outer wall surface of the first positioning portion is provided with a groove, and the inner wall surface of the insulator is provided with a first abutment portion matching the groove, and the first abutment portion is used to limit the movement of the conductive element relative to the insulator along the axial direction of the insulator.

[0019] In the present technical solution, the groove in the first positioning portion cooperates with the first abutting portion, so that the conductive element can be more reliably fixed inside the insulator, which is more conducive to improving the reliability of the electrical connection between high-voltage components.

[0020] Preferably, the high-voltage plug further comprises a centering block, which is a cylindrical structure, is communicated with the accommodating hole, is sleeved on the outer wall surface of the tail end of the conductive element, and is fixed against the conductive element.

[0021] In the present technical solution, the centering block can fix the tail end of the conductive element to prevent the conductive element from shaking in the insulator, which is beneficial to improving the reliability of the electrical connection between high-voltage components.

[0022] Preferably, one end of the centering block abuts against the first positioning portion of the conductive element, a protrusion extends from the inner wall surface of the centering block toward the central axis, and the tail end of the conductive element abuts against the protrusion.

[0023] Preferably, the centering block is divided into a plurality of centering units along the circumferential direction.

[0024] In the technical solution, the multiple centering units can be completely the same, partially the same, or completely different. In addition, the multiple centering units can be separated in a direction parallel to the axis of the centering block, or can be separated in a direction inclined to the axis of the centering block. The centering block is divided into multiple centering units, which facilitates the assembly of the high-voltage plug.

[0025] Preferably, the number of the centering units is two, and the two centering units each have a first end face and a second end face along the circumferential direction, and the first end face and the second end face of each centering unit are located in the same plane, and the first end face and the second end face of one of the centering units are respectively fitted to the first end face and the second end face of the other centering unit, and the radial section of the centering block passing through the fitting position of the two centering units is perpendicular to the axis of the centering block.

[0026] Preferably, the high-voltage plug also includes a shell, the insulator and the shell both have a head end and a tail end, the insulator is passed through and fixed inside the shell, the head end of the insulator is close to the head end of the shell, and the tail end of the shell has an opening, which is connected to the accommodating hole.

[0027] In the present technical solution, the shell can protect the insulator, conductive elements and cables, which is more conducive to improving the reliability of the electrical connection between the high-voltage components.

[0028] Preferably, the outer wall surface of the insulator is provided with a second positioning portion protruding radially outwardly, and the outer wall surface of the second positioning portion is in contact with the inner wall surface of the shell.

[0029] Preferably, the outer wall surface of the second positioning portion has a groove, the inner wall surface of the shell is provided with a second abutment portion matching the groove, and the second abutment portion is used to limit the movement of the insulator relative to the shell along the axial direction of the shell.

[0030] In the technical solution, the cooperation between the groove of the second positioning portion and the second abutting portion enables the insulator to be reliably fixed inside the shell.

[0031] Preferably, the high-voltage plug further comprises an inner lining insulation element, wherein the inner lining insulation element is sleeved on the outer wall surface of the tail end of the insulator and abuts against the second positioning portion.

[0032] In the present technical solution, the liner insulation element can not only fix the tail end of the insulator, but also prevent the insulator from shaking in the shell, which is more conducive to improving the reliability of the electrical connection between high-voltage components.

[0033] Preferably, the shell has an accommodation space inside, and the accommodation space is formed between the tail end of the insulator and the tail end of the shell;

[0034] The high-voltage plug further comprises a sheath, wherein the sheath has a connecting portion and an extending portion connected end to end along the axial direction of the sheath, wherein the radial cross-section of the extending portion is smaller than the radial cross-section of the connecting portion, the connecting portion is passed through the opening and is located in the accommodating space, and the outer wall surface of the connecting portion abuts against the inner wall surface of the shell;

[0035] The connecting portion and the extending portion both have a head end and a tail end, the head end of the extending portion is connected to the tail end of the connecting portion, and the tail end of the extending portion extends out of the tail end of the shell, and the extending portion and the connecting portion both have connecting holes, the connecting hole on the extending portion penetrates the extending portion along the axial direction of the extending portion, and the connecting hole on the connecting portion penetrates the connecting portion along the axial direction of the connecting portion, and the connecting hole of the extending portion, the connecting hole of the connecting portion and the opening are connected.

[0036] In the present technical solution, the sheath can isolate the conductive element, insulator, etc. from the position inside the sheath in the shell. In addition, the sheath can prevent external impurities from entering the interior of the shell through the opening.

[0037] Preferably, the high-voltage plug further comprises a first waterproof element, which is located in the accommodating space and sleeved on the head end of the extending portion, and abuts between the tail end of the connecting portion and the tail end of the shell.

[0038] Preferably, the high-voltage plug also includes a second waterproof element, which is located in the accommodating space and pressed between the tail end of the insulator and the connecting portion, the outer wall surface of the second waterproof element abuts against the inner wall surface of the shell, and the second waterproof element is provided with a connecting hole, the connecting hole of the second waterproof element penetrates the second waterproof element along the axial direction of the second waterproof element, and the connecting hole of the second waterproof element is connected to the connecting hole of the connecting portion.

[0039] In the present technical solution, the first waterproof element and the second waterproof element can more reliably prevent external moisture from entering the interior of the housing, and can further improve the reliability of the electrical connection between high-voltage components.

[0040] Preferably, the high-voltage plug further comprises a shielding component, and the shielding component is pressed between the second waterproof element and the tail end of the insulator.

[0041] Preferably, the shielding component has:

[0042] A shielding claw ring is pressed between the tail end of the insulator and the second waterproof element, the outer wall surface of the shielding claw ring has an outer connecting claw, the inner wall surface of the shielding claw ring has an inner connecting claw, and the outer connecting claw abuts against the inner wall surface of the shell;

[0043] An outer shielding ring is embedded in the shielding claw ring, and the inner connecting claw abuts against the outer wall surface of the outer shielding ring;

[0044] An inner shielding ring, embedded in the outer shielding ring;

[0045] Among them, the outer shielding ring and the inner shielding ring are both pressed on the tail end of the insulator at one end close to the insulator, and the inner shielding ring is provided with a connecting hole, and the connecting hole of the inner shielding ring penetrates the inner shielding ring along the axial direction of the inner shielding ring, and the connecting hole of the inner shielding ring is connected with the connecting hole of the second waterproof element.

[0046] Preferably, the shielding assembly further comprises a blocking element, the blocking element comprising a first blocking portion and a second blocking portion, the first blocking portion comprising a head end and a tail end, the tail end of the first blocking portion abuts against the second waterproof element, the head end of the first blocking portion extends with the second blocking portion in a direction away from the tail end of the first blocking portion, an outer wall surface of the second blocking portion is provided with a receiving groove, an receiving chamber is formed between the first blocking portion and the second blocking portion, the shielding claw ring is located in the receiving chamber, the shielding claw ring abuts against the tail end of the first blocking portion, and the external connecting claw abuts against the inner wall surface of the shell through the receiving groove;

[0047] The first blocking part is provided with a communicating hole, the communicating hole of the first blocking part penetrates the first blocking part along the axial direction of the first blocking part, and the communicating hole of the first blocking part is connected with the communicating hole of the inner shielding ring.

[0048] In the present technical solution, the blocking element can reliably press the inner shielding ring and the outer shielding ring into the shielding claw ring, which can more reliably protect the conductive elements and cables and further improve the reliability of the electrical connection between high-voltage components.

[0049] Preferably, the high-voltage plug also includes a tail cover, which is sleeved on the tail end of the protruding portion and pressed on the tail end of the shell, and a connecting hole is provided on the tail cover, and the connecting hole of the tail cover passes through the tail cover along the axial direction of the tail cover, and the connecting hole of the tail cover is connected with the connecting hole of the protruding portion.

[0050] Preferably, the tail cover has a plurality of positioning portions, and the plurality of positioning portions of the tail cover all extend from one end of the tail cover close to the shell toward a direction close to the shell, and each of the plurality of positioning portions of the tail cover has a positioning hole, and the positioning hole is fixed to the outer wall surface of the shell by a fastener.

[0051] Preferably, the high-voltage plug further comprises an anti-touch cover, the anti-touch cover is sleeved on the head end of the conductive element, and the anti-touch cover is made of insulating material.

[0052] Preferably, a head end barb is provided at the head end of the conductive element, and an inner wall surface of the anti-touch cover is provided with a recessed portion matched with the head end barb of the conductive element.

[0053] Preferably, the outer wall surface of the conductive element is further provided with a radially recessed slot, and one end of the anti-touch cover away from the head end of the conductive element is clamped in the slot.

[0054] On the basis of being in accordance with the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

[0055] The positive and progressive effects of the present invention are:

[0056] The insulator in the high-voltage plug can not only reliably fix the conductive element, but also protect the conductive element, thereby improving the reliability of the electrical connection between high-voltage components; in addition, the electrical connector can improve the reliability of the electrical connection between the high-voltage pole component and another high-voltage component through the high-voltage plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] Figure 1 The figure is a schematic diagram of the overall structure of a high voltage plug in an electrical connector according to a preferred embodiment of the present invention.

[0058] Figure 2 The figure is a schematic diagram of the exploded structure of a high voltage plug in an electrical connector according to a preferred embodiment of the present invention.

[0059] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A.

[0060] Figure 4 The figure is a schematic diagram of the overall structure of an electrical connector according to a preferred embodiment of the present invention.

[0061] Figure 5 FIG. 1 is a schematic diagram of the internal structure of an electrical connector according to a preferred embodiment of the present invention.

[0062] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of part B.

[0063] Description of reference numerals:

[0064] 10: High voltage plug

[0065] 20: Conductive elements

[0066] 201: Accommodation hole

[0067] 202: First positioning part

[0068] 203: Card slot

[0069] 30: Insulator

[0070] 301: First abutment portion

[0071] 302: Second positioning portion

[0072] 40: Centering block

[0073] 401: protrusion

[0074] 402: Centering unit

[0075] 50: Shell

[0076] 501: Second abutment portion

[0077] 60: Lining insulation element

[0078] 70: Sheath

[0079] 701: Connection

[0080] 702: Extension

[0081] 80: The first waterproof element

[0082] 90: Second waterproof element

[0083] 100: Shielding components

[0084] 110: Shielding claw ring

[0085] 1101: External connection claw

[0086] 1102: Internal connection claw

[0087] 120: Outer shielding ring

[0088] 130: Inner shielding ring

[0089] 140: Blocking element

[0090] 1401: First blocking part

[0091] 1402: Second blocking part

[0092] 1403: Storage tank

[0093] 150: Tail cover

[0094] 1501: Positioning Department

[0095] 1502: Positioning hole

[0096] 160: Locking plate

[0097] 1601: Locking part

[0098] 1602: Press-lock connection

[0099] 1603: Locking groove

[0100] 170: Anti-touch cover

[0101] 180: High voltage pole assembly

[0102] 190: Connecting socket

[0103] 200: Electrical connector housing

[0104] 210: Fixed element

[0105] 220: Flexible conductive element

[0106] 2201: First joint

[0107] 2202: Second connector

[0108] 230: Insulation sleeve DETAILED DESCRIPTION

[0109] A preferred embodiment is given below, and the present invention is described more clearly and completely in conjunction with the accompanying drawings.

[0110] like Figure 1 and Figure 2As shown, the high-voltage plug 10 for electrical connection between two high-voltage components includes a conductive element 20 and an insulator 30. The conductive element 20 has a head end and a tail end. The head end of the conductive element 20 is used to electrically connect to one of the high-voltage components. The tail end of the conductive element 20 is provided with a receiving hole 201 recessed along the axial direction. The receiving hole 201 is used to embed a cable and electrically connect to another high-voltage component through the cable. The conductive element 20 is passed through and fixed inside the insulator 30. The outer wall surface of the conductive element 20 is provided with a limiting portion (not shown), and the limiting portion is used to limit the movement of the conductive element 20 relative to the insulator 30 along the axial direction of the insulator 30.

[0111] In this embodiment, the insulator can reliably fix the conductive element inside the insulator, can effectively protect the conductive element and the cable, and improve the reliability of the electrical connection between high-voltage components.

[0112] In this embodiment, the limiting portion is a barb portion, and the inner wall surface of the insulator is provided with a recessed portion, and the recessed portion is adapted to the barb portion. The barb portion has a first inclined surface and a second inclined surface, and the first inclined surface and the second inclined surface both have a head end and a tail end, the head end of the first inclined surface is connected to the outer wall surface of the conductive element, the tail end of the first inclined surface is connected to the head end of the second inclined surface, and the tail end of the second inclined surface is connected to the outer wall surface of the conductive element, and relative to the first inclined surface, the second inclined surface is close to the tail end of the conductive element; a first angle is formed between the tail end of the first inclined surface and the head end of the second inclined surface, and the first angle is greater than 0° and less than 90°; a second angle is formed between the head end of the first inclined surface and the outer wall surface of the conductive element, and the second angle is greater than 90° and less than 180°; a third angle is formed between the tail end of the second inclined surface and the outer wall surface of the conductive element, and the third angle is greater than 0° and less than 90°. The barb portion has a simple structure and can relatively reliably fix the conductive element inside the insulator, which is beneficial to improving the reliability of the electrical connection between high-voltage components.

[0113] like Figure 1-3 As shown, the outer wall surface of the conductive element 20 is provided with a first positioning portion 202 that protrudes radially outward, the inner wall surface of the insulator 30 is in contact with the outer wall surface of the first positioning portion 202, and the barb portion is provided on the outer wall surface of the first positioning portion 202. In addition, the outer wall surface of the first positioning portion 202 is provided with a groove, and the inner wall surface of the insulator 30 is provided with a first abutting portion 301 that matches the groove, and the first abutting portion 301 is used to limit the movement of the conductive element 20 relative to the insulator 30 along the axial direction of the insulator 30.

[0114] In this embodiment, the groove in the first positioning portion cooperates with the first abutting portion, so that the conductive element can be more reliably fixed inside the insulator, which is more conducive to improving the reliability of the electrical connection between high-voltage components.

[0115] like Figure 1-3 As shown, the high-voltage plug 10 further includes a centering block 40, which is a cylindrical structure, and is connected to the accommodating hole 201. The centering block 40 is sleeved on the outer wall surface of the tail end of the conductive element 20, and is fixed against the conductive element 20. In addition, one end of the centering block 40 abuts against the first positioning portion 202 of the conductive element 20, and a protrusion 401 extends toward the central axis on the inner wall surface of the centering block 40, and the tail end of the conductive element 20 abuts against the protrusion 401.

[0116] In this embodiment, the centering block can fix the tail end of the conductive element to prevent the conductive element from shaking in the insulator, which is beneficial to improving the reliability of the electrical connection between high-voltage components.

[0117] Further, in this embodiment, if Figure 2 As shown, the centering block 40 is divided into two centering units 402 along the circumferential direction, which is convenient for assembling the high-voltage plug. The two centering units 402 have a first end face and a second end face along the circumferential direction, and the first end face and the second end face of each centering unit 402 are located in the same plane, and the first end face and the second end face of one centering unit 402 are fitted to the first end face and the second end face of the other centering unit 402 in a one-to-one correspondence, and the radial section of the centering block 40 passing through the fitting position of the two centering units 402 is perpendicular to the axis of the centering block 40.

[0118] In other alternative embodiments, the number of the centering units may be three, four or more than four. These centering units may be completely identical, partially identical or completely identical. In addition, these centering units may be separated in a direction parallel to the axis of the centering block, or in a direction inclined to the axis of the centering block.

[0119] like Figure 1 and Figure 2 As shown, the high-voltage plug 10 further includes a shell 50, the insulator 30 and the shell 50 both have a head end and a tail end, the insulator 30 is passed through and fixed inside the shell 50, the head end of the insulator 30 is close to the head end of the shell 50, and the tail end of the shell 50 has an opening, which is connected to the accommodating hole 201. The shell can protect the insulator, conductive elements and cables, which is more conducive to improving the reliability of electrical connection between high-voltage components.

[0120] In addition, if Figure 1-3As shown, the outer wall surface of the insulator 30 is provided with a second positioning portion 302 that extends radially outward, and the outer wall surface of the second positioning portion 302 is in contact with the inner wall surface of the housing 50. The outer wall surface of the second positioning portion 302 has a groove, and the inner wall surface of the housing 50 is provided with a second abutment portion 501 that matches the groove, and the second abutment portion 501 is used to limit the movement of the insulator 30 relative to the housing 50 along the axial direction of the housing 50.

[0121] In this embodiment, the cooperation between the groove of the second positioning portion and the second abutting portion enables the insulator to be reliably fixed inside the housing.

[0122] Furthermore, if Figure 1-3 As shown, the high-voltage plug 10 further includes an inner lining insulation element 60, which is sleeved on the outer wall surface of the tail end of the insulator 30 and abuts against the second positioning portion 302. The inner lining insulation element 60 can not only fix the tail end of the insulator 30, but also prevent the insulator 30 from shaking in the housing 50, which is more conducive to improving the reliability of the electrical connection between the high-voltage components.

[0123] Furthermore, if Figure 1-3 As shown, the housing 50 has an accommodation space inside, and the accommodation space is formed between the tail end of the insulator 30 and the tail end of the housing 50. The high voltage plug 10 further includes a sheath 70, a first waterproof element 80 and a second waterproof element 90.

[0124] The sheath 70 has a connecting portion 701 and an extending portion 702 connected end to end along the axial direction of the sheath 70. The radial cross-section of the extending portion 702 is smaller than the radial cross-section of the connecting portion 701. The connecting portion 701 is arranged through the opening and is located in the accommodating space, and the outer wall surface of the connecting portion 701 abuts against the inner wall surface of the housing 50. The connecting portion 701 and the extending portion 702 both have a head end and a tail end. The head end of the extending portion 702 is connected to the tail end of the connecting portion 701, and the tail end of the extending portion 702 extends out of the tail end of the housing 50. The extending portion 702 and the connecting portion 701 both have a connecting hole. The connecting hole on the extending portion 702 penetrates the extending portion 702 along the axial direction of the extending portion 702, and the connecting hole on the connecting portion 701 penetrates the connecting portion 701 along the axial direction of the connecting portion 701. The connecting hole of the extending portion 702 and the connecting hole of the connecting portion 701 are connected to the opening.

[0125] In this embodiment, the sheath can isolate the conductive element, the insulator, etc. within the sheath in the shell. In addition, the sheath can prevent foreign matter from entering the interior of the shell through the opening.

[0126] in addition, Figure 1-3The first waterproof element 80 is located in the accommodating space and is sleeved on the head end of the extension portion 702, and the first waterproof element 80 abuts between the tail end of the connection portion 701 and the tail end of the housing 50. The second waterproof element 90 is located in the accommodating space and is pressed between the tail end of the insulator 30 and the connection portion 701. The outer wall surface of the second waterproof element 90 abuts against the inner wall surface of the housing 50. The second waterproof element 90 is provided with a connecting hole. The connecting hole of the second waterproof element 90 penetrates the second waterproof element 90 along the axial direction of the second waterproof element 90, and the connecting hole of the second waterproof element 90 is connected with the connecting hole of the connection portion 701.

[0127] In this embodiment, the first waterproof element and the second waterproof element can more reliably prevent external moisture from entering the interior of the housing, and can further improve the reliability of the electrical connection between high-voltage components.

[0128] Furthermore, if Figure 1-3 As shown, the high-voltage plug 10 also includes a shielding assembly 100, which is pressed between the second waterproof element 90 and the tail end of the insulator 30. The shielding assembly 100 includes a shielding claw ring 110, an outer shielding ring 120 and an inner shielding ring 130. Among them, the shielding claw ring 110 is pressed between the tail end of the insulator 30 and the second waterproof element 90, the outer wall surface of the shielding claw ring 110 has an outer connecting claw 1101, and the inner wall surface of the shielding claw ring 110 has an inner connecting claw 1102, and the outer connecting claw 1101 abuts against the inner wall surface of the housing 50. The outer shielding ring 120 is embedded in the shielding claw ring 110, and the inner connecting claw 1102 abuts against the outer wall surface of the outer shielding ring 120. The inner shielding ring 130 is embedded in the outer shielding ring 120. The ends of the outer shielding ring 120 and the inner shielding ring 130 close to the insulator 30 are both pressed onto the tail end of the insulator 30. The inner shielding ring 130 is provided with a connecting hole. The connecting hole of the inner shielding ring 130 penetrates the inner shielding ring 130 along the axial direction of the inner shielding ring 130. The connecting hole of the inner shielding ring 130 is connected with the connecting hole of the second waterproof element 90.

[0129] Furthermore, if Figure 1-3As shown, the shielding assembly 100 also has a blocking element 140, which includes a first blocking portion 1401 and a second blocking portion 1402. The first blocking portion 1401 has a head end and a tail end, the tail end of the first blocking portion 1401 abuts against the second waterproof element 90, the head end of the first blocking portion 1401 extends with a second blocking portion 1402 in a direction away from the tail end of the first blocking portion 1401, the outer wall surface of the second blocking portion 1402 is provided with a receiving groove 1403, an receiving chamber is formed between the first blocking portion 1401 and the second blocking portion 1402, the shielding claw ring 110 is located in the receiving chamber, the shielding claw ring 110 abuts against the tail end of the first blocking portion 1401, and the external connecting claw 1101 abuts against the inner wall surface of the shell 50 through the receiving groove 1403. The first blocking portion 1401 is provided with a connecting hole, which penetrates the first blocking portion 1401 along the axial direction of the first blocking portion 1401 and is connected with the connecting hole of the inner shielding ring 130 .

[0130] In this embodiment, the blocking element can reliably press the inner shielding ring and the outer shielding ring into the shielding claw ring, which can more reliably protect the conductive elements and cables and further improve the reliability of the electrical connection between high-voltage components.

[0131] Furthermore, if Figure 1-3 As shown, the high-voltage plug 10 further includes a tail cover 150, a locking plate 160 and an anti-touch cover 170. The tail cover 150 is sleeved on the tail end of the extension 702 and pressed on the tail end of the housing 50. A connecting hole is provided on the tail cover 150. The connecting hole of the tail cover 150 penetrates the tail cover 150 along the axial direction of the tail cover 150, and the connecting hole of the tail cover 150 is connected with the connecting hole of the extension 702. The tail cover 150 has a plurality of positioning portions 1501. The plurality of positioning portions 1501 of the tail cover 150 extend from one end of the tail cover 150 close to the housing 50 toward the housing 50. Each of the plurality of positioning portions 1501 of the tail cover 150 has a positioning hole 1502. The positioning hole 1502 is fixed to the outer wall of the housing 50 by a fastener.

[0132] in addition, Figure 1-3 The compression locking plate 160 has two oppositely arranged locking parts 1601 and a compression locking connecting part 1602 connected between the two locking parts 1601. The two locking parts 1601 are clamped and rotatably connected to the outer wall surface of the shell 50. Each locking part 1601 is provided with a locking groove 1603, and the locking part 1601 is used to connect to one of the high-voltage components through the locking groove 1603.

[0133] in addition, Figure 1-3The anti-touch cover 170 is sleeved on the head end of the conductive element 20, the anti-touch cover is made of insulating material, the head end of the conductive element 20 is provided with a head end barb, and the inner wall surface of the anti-touch cover 170 is provided with a recessed portion that matches the head end barb of the conductive element. The outer wall surface of the conductive element 20 is also provided with a radially recessed groove 203, and one end of the anti-touch cover 170 away from the head end of the conductive element 20 is clamped in the groove 203.

[0134] like Figure 4 and Figure 5 An electrical connector including the above-mentioned high-voltage plug is shown, and the electrical connector also includes one of the high-voltage components, and one of the high-voltage components includes a high-voltage pole assembly 180, and the high-voltage pole assembly 180 is electrically connected to the conductive element 20 of the high-voltage plug 10 in a floating manner through a connecting socket 190. The electrical connector also includes an electrical connector housing 200, and the high-voltage pole assembly 180 and the connecting socket 190 are arranged in the electrical connector housing 200. It should be noted that in this embodiment, one of the high-voltage components is the vehicle body end of the electrical connector, and the other high-voltage component is the vehicle body.

[0135] in, Figure 4 A fixing element 210 is provided on the outer wall surface of the Chinese electrical connector housing 200, and the fixing element 210 is arranged in a one-to-one correspondence with the locking groove 1603 on the corresponding high-voltage plug 10. When the fixing element 210 is subjected to external force along the locking direction, the fixing element 210 moves from one end of the locking groove 1603 to the other end and is fixed to the other end of the locking groove 1603.

[0136] In this embodiment, if Figure 5 and Figure 6 As shown, the connection socket 190 is electrically and floatingly connected to the corresponding high-voltage pole assembly 180 via the flexible conductive element 220 .

[0137] in, Figure 5 and Figure 6The flexible conductive element 220 in the embodiment has a first joint 2201 and a second joint 2202, wherein the first joint 2201 is electrically connected to the high-voltage pole assembly 180, and the second joint 2202 is electrically connected to the high-voltage plug 10 through the connection socket 190. The flexible conductive element 220 is electrically connected to the high-voltage plug 10, and a flexible conductive element 220 is arranged between the high-voltage pole assembly 180 and the high-voltage plug 10, so as to realize the floating connection between the high-voltage pole assembly 180 and the high-voltage plug 10, effectively avoiding abnormalities such as failure or burning of the electrical connection caused by loose connection, and improving the stability of the electrical connection of the high-voltage pole assembly 180 in the electrical connector. In addition, an insulating sleeve 230 is connected to the pole mounting seat of the high-voltage pole assembly 180, and the interior of the insulating sleeve 230 has a cavity, and the flexible conductive element 220 is located in the cavity. The insulating sleeve 230 plays a protective role on the flexible conductive element, has good insulation and sealing effects on the flexible conductive element, and improves the safety and stability of the electrical connector.

[0138] Further, Figure 5 and Figure 6 The flexible conductive element 220 in the embodiment has a cavity, and the two ends of the cavity are respectively connected to the first joint 2201 and the second joint 2202, and the flexible conductive element 220 is made of a flexible conductive material. When the flexible conductive element 220 is in use, the flexible conductive element 220 can be stretched or compressed and radially twisted, and can adapt to the relative displacement changes of various angles such as axial and radial between the flexible conductive element 220 and the high-voltage pole assembly 180 and the high-voltage plug 10, so as to avoid the deterioration of the electrical connection performance of the flexible conductive element 220 due to the change of relative displacement, and greatly improve the reliability of the electrical connection between the high-voltage pole assembly and the vehicle body.

[0139] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0140] Although the specific embodiments of the present invention are described above, it should be understood by those skilled in the art that this is only for illustration and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims

1. An electrical connector, characterized in that: It comprises a high-voltage plug for electrical connection between two high-voltage components and one of the high-voltage components; The high-voltage plug includes a conductive element, the conductive element having a head end and a tail end, the head end of the conductive element is used to be electrically connected to one of the high-voltage components, and the tail end of the conductive element is provided with a receiving hole recessed along the axial direction, the receiving hole is used to embed a cable and electrically connect to another high-voltage component through the cable; The high-voltage plug also includes an insulator, and the conductive element is passed through and fixed inside the insulator; One of the high-voltage components includes a high-voltage pole assembly, and the electrical connector further includes an electrical connector housing, wherein the high-voltage pole assembly is disposed in the electrical connector housing; The high-voltage plug also includes a shell, the insulator is passed through and fixed inside the shell, the outer wall of the shell is provided with a locking plate, the locking plate has two locking parts arranged opposite to each other and a locking connecting part connected between the two locking parts, the two locking parts are clamped on and rotatably connected to the outer wall of the shell, and each locking part is provided with a locking groove; A fixing element is provided on the outer wall surface of the electrical connector housing, and the fixing element is arranged in a one-to-one correspondence with the locking groove on the corresponding high-voltage plug. When the fixing element is subjected to external force along the locking direction, the fixing element moves from one end of the locking groove to the other end and is fixed to the other end of the locking groove.

2. The electrical connector according to claim 1, wherein: A limiting portion is provided on the outer wall surface of the conductive element, and the limiting portion is used to limit the movement of the conductive element relative to the insulator along the axial direction of the insulator; Preferably, the limiting portion is a barb portion, and the inner wall surface of the insulator is provided with a recessed portion, and the recessed portion is matched with the barb portion.

3. The electrical connector according to claim 2, wherein: A first positioning portion is provided on the outer wall surface of the conductive element and extends outward in a radial direction, and the inner wall surface of the insulator is in contact with the outer wall surface of the first positioning portion; Preferably, the barb portion is provided on the outer wall surface of the first positioning portion; Preferably, the outer wall surface of the first positioning portion is provided with a groove, and the inner wall surface of the insulator is provided with a first abutment portion matching the groove, and the first abutment portion is used to limit the movement of the conductive element relative to the insulator along the axial direction of the insulator.

4. The electrical connector according to claim 3, characterized in that: The high-voltage plug further includes a centering block, which is a cylindrical structure, is connected to the accommodating hole, is sleeved on the outer wall surface of the tail end of the conductive element, and is fixed against the conductive element; Preferably, one end of the centering block abuts against the first positioning portion of the conductive element, a protrusion extends from the inner wall surface of the centering block toward the central axis, and the tail end of the conductive element abuts against the protrusion; Preferably, the centering block is divided into a plurality of centering units along the circumferential direction; Preferably, the number of the centering units is two, and the two centering units each have a first end face and a second end face along the circumferential direction, and the first end face and the second end face of each centering unit are located in the same plane, and the first end face and the second end face of one of the centering units are respectively fitted to the first end face and the second end face of the other centering unit, and the radial section of the centering block passing through the fitting position of the two centering units is perpendicular to the axis of the centering block.

5. The electrical connector according to claim 1, wherein: The insulator and the shell both have a head end and a tail end. The head end of the insulator is close to the head end of the shell, and the tail end of the shell has an opening, which is communicated with the accommodating hole.

6. The high voltage plug according to claim 5, characterized in that: The outer wall surface of the insulator is provided with a second positioning portion protruding radially outwardly, and the outer wall surface of the second positioning portion is in contact with the inner wall surface of the shell; Preferably, the outer wall surface of the second positioning portion has a groove, and the inner wall surface of the shell is provided with a second abutment portion matching the groove, and the second abutment portion is used to limit the movement of the insulator relative to the shell along the axial direction of the shell; and / or, the high-voltage plug also includes an inner lining insulation element, which is sleeved on the outer wall surface of the tail end of the insulator and abuts against the second positioning portion.

7. The electrical connector according to claim 6, wherein: The shell has an accommodating space inside, and the accommodating space is formed between the tail end of the insulator and the tail end of the shell; The high-voltage plug further comprises a sheath, wherein the sheath has a connecting portion and an extending portion connected end to end along the axial direction of the sheath, wherein the radial cross-section of the extending portion is smaller than the radial cross-section of the connecting portion, the connecting portion is passed through the opening and is located in the accommodating space, and the outer wall surface of the connecting portion abuts against the inner wall surface of the shell; The connecting portion and the extending portion both have a head end and a tail end, the head end of the extending portion is connected to the tail end of the connecting portion, the tail end of the extending portion extends out of the tail end of the shell, the extending portion and the connecting portion both have a connecting hole, the connecting hole on the extending portion penetrates the extending portion along the axial direction of the extending portion, the connecting hole on the connecting portion penetrates the connecting portion along the axial direction of the connecting portion, and the connecting hole of the extending portion, the connecting hole of the connecting portion and the opening are connected; Preferably, the high-voltage plug further comprises a first waterproof element, which is located in the accommodating space and sleeved on the head end of the extending portion, and abuts between the tail end of the connecting portion and the tail end of the housing; Preferably, the high-voltage plug further comprises a second waterproof element, the second waterproof element is located in the accommodating space and is pressed between the tail end of the insulator and the connecting portion, the outer wall surface of the second waterproof element abuts against the inner wall surface of the shell, the second waterproof element is provided with a communicating hole, the communicating hole of the second waterproof element penetrates the second waterproof element along the axial direction of the second waterproof element, and the communicating hole of the second waterproof element is connected with the communicating hole of the connecting portion; Preferably, the high-voltage plug further comprises a shielding assembly, wherein the shielding assembly is pressed between the second waterproof element and the tail end of the insulator; Preferably, the shielding component has: A shielding claw ring is pressed between the tail end of the insulator and the second waterproof element, the outer wall surface of the shielding claw ring has an outer connecting claw, the inner wall surface of the shielding claw ring has an inner connecting claw, and the outer connecting claw abuts against the inner wall surface of the shell; An outer shielding ring is embedded in the shielding claw ring, and the inner connecting claw abuts against the outer wall surface of the outer shielding ring; An inner shielding ring, embedded in the outer shielding ring; Wherein, the ends of the outer shielding ring and the inner shielding ring close to the insulator are both pressed on the tail end of the insulator, the inner shielding ring is provided with a connecting hole, the connecting hole of the inner shielding ring penetrates the inner shielding ring along the axial direction of the inner shielding ring, and the connecting hole of the inner shielding ring is connected with the connecting hole of the second waterproof element; preferably, the shielding assembly also has a blocking element, the blocking element includes a first blocking part and a second blocking part, the first blocking part has a head end and a tail end, the tail end of the first blocking part abuts against the second waterproof element, the head end of the first blocking part extends toward the direction away from the tail end of the first blocking part with the second blocking part, the outer wall surface of the second blocking part is provided with a accommodating groove, an accommodating chamber is surrounded between the first blocking part and the second blocking part, the shielding claw ring is located in the accommodating chamber, the shielding claw ring abuts against the tail end of the first blocking part, and the outer connecting claw abuts against the inner wall surface of the shell through the accommodating groove; The first blocking part is provided with a communicating hole, the communicating hole of the first blocking part penetrates the first blocking part along the axial direction of the first blocking part, and the communicating hole of the first blocking part is connected with the communicating hole of the inner shielding ring.

8. The electrical connector according to claim 7, wherein: The high-voltage plug further includes a tail cover, which is sleeved on the tail end of the extension and pressed on the tail end of the housing, and a connecting hole is provided on the tail cover, the connecting hole of the tail cover penetrates the tail cover along the axial direction of the tail cover, and the connecting hole of the tail cover is connected with the connecting hole of the extension; Preferably, the tail cover has a plurality of positioning parts, and the plurality of positioning parts of the tail cover all extend from one end of the tail cover close to the shell toward a direction close to the shell, and each of the plurality of positioning parts of the tail cover has a positioning hole, and the positioning hole is fixed to the outer wall surface of the shell by a fastener.

9. The electrical connector according to any one of claims 1 to 8, characterized in that: The high-voltage plug also includes an anti-touch cover, which is sleeved on the head end of the conductive element and is made of insulating material.

10. The high voltage plug according to claim 9, characterized in that: The head end of the conductive element is provided with a head end barb, and the inner wall surface of the anti-touch cover is provided with a recessed portion adapted to the head end barb of the conductive element; and / or, the outer wall surface of the conductive element is also provided with a radially recessed groove, and one end of the anti-touch cover away from the head end of the conductive element is clamped in the groove.

Citation Information

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