Reversible vacuum shaping pickling machine
By using a screening cylinder and a stirring rod in a vacuum-shaped marinating machine, and secondary mixing of seasonings is achieved through feeding pipes and crimping dragons, the problem of uneven mixing of seasonings and meat in traditional marinating is solved, and the problem of uneven mixing of seasonings and meat in traditional marinating is improved. The pickling efficiency and mixing degree reduce seasoning consumption.
Patent Information
- Application Number
- CN202411375834.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the marinating process, traditional vacuum kneaders need to be repeatedly marinated due to uneven mixing of seasonings and meat, which is time-consuming and labor-intensive and increases seasoning consumption.
A reversible vacuum shaped pickling machine is designed, using a screening cylinder and a stirring rod for stirring and mixing, and the secondary mixing of the seasoning is achieved through the feed pipe and the twisting dragon to improve the mixing degree.
Through the design of the screening cylinder and mixing rod, the mixing degree between the seasoning and the material is improved, the number of pickling times is reduced, the seasoning consumption is reduced, and the marinating efficiency is improved.
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Figure CN119111609A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of meat processing, in particular to a reversible vacuum shaping and pickling machine. Background Art
[0002] Vacuum kneading machine is a device used to accelerate the meat marinating process. It shortens the time for meat to absorb seasoning by stirring meat and seasoning in a vacuum environment, thereby reducing the time required for meat marinating.
[0003] The existing vacuum kneading machine includes a frame, a drum, a driving motor and a vacuum pump. The meat and seasoning are placed in the drum. The drum is provided with an air suction port. When vacuuming, a vacuum pipe is inserted into the air suction port for suction. In order to prevent the material from clogging the vacuum pipe, the vacuum pipe needs to be pulled out and the air suction port needs to be closed after the suction is completed and before the stirring begins. However, in order to avoid uneven mixing of the seasoning and the meat during the pickling process, the taste of the raw materials will be inconsistent, affecting the taste, and the materials cannot be preserved for a long time. In order to avoid this situation, the staff needs to repeatedly pickle the meat many times during the pickling process. However, this pickling method is not only time-consuming and labor-intensive, but also increases the consumption of seasonings.
[0004] Therefore, it is necessary to provide a reversible vacuum shaping pickling machine to solve the above problems.
[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: in order to avoid uneven mixing of seasonings and meat during the traditional pickling process, the meat needs to be repeatedly pickled many times. This pickling method is not only time-consuming and labor-intensive, but also increases the consumption of seasonings.
[0007] The technical solution adopted by the present application to solve the technical problem is: a reversible vacuum shaping pickling machine, comprising:
[0008] Support frame;
[0009] A vertical rod, fixedly connected to the support frame;
[0010] A reinforcing rod, fixedly connected to the side wall of the supporting frame, for increasing and reinforcing the stability of the supporting frame;
[0011] A vacuum machine, fixedly connected to the vertical rod;
[0012] A processing box is fixedly connected between the vertical rods, and the vacuum machine is connected to the processing box via a connecting pipe;
[0013] An electrical control box, fixedly connected to one side of the support frame;
[0014] A pickling device, fixedly arranged in the processing box, for processing the material to be pickled;
[0015] A screening cylinder is fixedly connected in the processing box, and a plurality of screening holes of the same size are opened on the outer peripheral surface of the screening cylinder, and the plurality of screening holes are evenly distributed;
[0016] A stirring rod is rotatably connected to the processing box and is used to stir and mix the materials in the processing box.
[0017] Preferably, a sealing cover is hinged on the top of the processing box, a connecting plate 1 is fixedly connected to the outer wall of the processing box, the sealing cover is fixedly provided with a connecting plate 2 that fits with the connecting plate 1, and a snap unit for reinforcing the closing tightness of the sealing cover is fixedly provided on the sealing cover.
[0018] Preferably, the buckle unit comprises a positioning plate fixedly arranged on the outer wall of the processing box, a pull rod is rotatably arranged on the positioning plate, a hook is fixedly arranged on the sealing cover, and a sleeve rod matching the hook is rotatably arranged on the pull rod.
[0019] Preferably, a power device is fixedly provided on the support frame, a rotating shaft is rotatably provided on the power device, an output end of the rotating shaft is fixedly connected to the stirring rod, a scraper is slidably provided in the processing box, and an adjustment unit for controlling the movement of the scraper is provided on the processing box.
[0020] Preferably, the adjustment unit includes a reciprocating screw rotatably arranged in the processing box, the reciprocating screw is threadedly connected to the scraper, and the reciprocating screw and the stirring rod are both fixedly provided with pulleys on one end located outside the processing box, and the two pulleys are connected by a belt.
[0021] Preferably, a guide rod is fixedly provided inside the processing box, and the guide rod and the reciprocating screw rod are arranged parallel to each other, and the scraper is slidably connected to the guide rod.
[0022] Preferably, a plurality of support rods are fixedly provided on the bottom end of the support frame, and an anti-slip plate is fixedly provided on the bottom ends of the plurality of support rods, and the support rods are evenly distributed at the edge of the support frame.
[0023] Preferably, two mirror-image material transport plates are fixedly provided on the inner wall of the processing box, and the two material transport plates are arranged lower at one end close to the screening cylinder and higher at the other end away from the screening cylinder.
[0024] Preferably, two notches are provided on the bottom of the processing box, and the two notches are distributed at both ends of the processing box in the horizontal direction.
[0025] Preferably, a long plate is fixedly provided on the processing box at the slot, a material transport pipe is fixedly provided on the long plate, an auger is rotatably provided in the material transport pipe, and two adjacent augers are connected via a universal joint transmission, a servo motor is fixedly provided on the long plate, an output end of the servo motor is fixedly connected between the augers, and the output end of the material transport pipe penetrates the processing box and is interconnected with the material transport plate.
[0026] The beneficial effect of the present application is as follows: the present application provides a reversible vacuum shaping and pickling machine, which, through the screening cylinder arranged in the processing box, enables the staff to first move the device to a suitable position when using the device to process the material, and then place the prepared material in the screening cylinder in the device, and start the power device in the device to rotate the stirring rod fixedly connected to the power device. At this time, when the stirring rod stirs the material, the prepared seasoning is poured into the processing box in the device to improve the mixing degree of the seasoning and the material. During the stirring process, the seasoning that is not mixed for the first time can penetrate into the material transport pipe through the groove on the bottom end of the processing box. At this time, the servo motor is started to control the rotation of the auger, and the rotating auger transports the seasoning through the material transport pipe to the material transport plate, thereby realizing secondary stirring processing to improve the mixing degree of the seasoning.
[0027] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0030] Figure 3 It is a rear view structural schematic diagram of the present invention;
[0031] Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle;
[0032] Figure 5 It is a schematic diagram of the internal structure of the present invention;
[0033] Figure 6 It is a side view structural schematic diagram of the present invention;
[0034] Figure 7 For the present invention Figure 6 The enlarged structural diagram at C in the middle;
[0035] Figure 8 It is a schematic diagram of the internal structure of the material transport pipe of the present invention.
[0036] In the figure: 1. support frame; 11. support rod; 12. anti-skid plate; 2. vertical rod; 3. reinforcement rod; 4. vacuum machine; 5. processing box; 51. sealing cover; 52. connecting plate 1; 53. connecting plate 2; 54. buckle unit; 541. positioning plate; 542. pull rod; 543. hook; 544. sleeve rod; 55. guide rod; 56. material transport plate; 6. electrical control box; 7. pickling device; 71. screening cylinder; 711. screening hole; 72. stirring rod; 8. power device; 81. rotating shaft; 82. scraper; 83. adjustment unit; 831. reciprocating screw rod; 832. pulley; 9. notch; 91. material transport pipe; 92. auger; 93. servo motor. DETAILED DESCRIPTION
[0037] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0038] In order to enable those skilled in the art to better understand the solution of the present application, the following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
[0039] Reference Figure 1-3A reversible vacuum shaping and pickling machine comprises: a supporting frame 1; a vertical rod 2, fixedly connected to the supporting frame 1; a reinforcing rod 3, fixedly connected to the side wall of the supporting frame 1, used to increase and reinforce the stability of the supporting frame 1; a vacuum machine 4, fixedly connected to the vertical rod 2; a processing box 5, fixedly connected between the vertical rods 2, and the vacuum machine 4 and the processing box 5 are connected by a connecting pipe; an electrical control box 6, fixedly connected to one side of the supporting frame 1; a pickling device 7, fixedly arranged in the processing box 5, used to process the materials to be pickled; a screening cylinder 71, fixedly connected in the processing box 5, and a plurality of screening holes 711 of the same size are opened on the outer peripheral surface of the screening cylinder 71, and the plurality of screening holes 711 are evenly arranged; a stirring rod 72, rotatably connected to the processing box 5, used to stir and mix the materials in the processing box 5.
[0040] Reference Figure 3-5 A sealing cover 51 is hinged on the top of the processing box 5, a connecting plate 1 52 is fixedly connected to the outer wall of the processing box 5, a connecting plate 2 53 which fits with the connecting plate 1 52 is fixedly provided on the sealing cover 51, and a snap unit 54 for reinforcing the closing tightness of the sealing cover 51 is fixedly provided on the sealing cover 51. The sealing cover 51 is arranged in the processing box 5, so as to realize the sealing treatment of the processing box 5 in the device, and the connecting plate 1 52 arranged on the processing box 5 and the connecting plate 2 53 on the sealing cover 51, so that the staff can align the connecting plate 1 52 with the connecting plate 2 53 and snap them during the installation of the device, which is simple and convenient.
[0041] Reference Figure 2-4 The buckle unit 54 includes a positioning plate 541 fixedly arranged on the outer wall of the processing box 5, a pull rod 542 is rotatably arranged on the positioning plate 541, and a hook 543 is fixedly arranged on the sealing cover 51. A sleeve rod 544 matching the hook 543 is rotatably arranged on the pull rod 542. By means of the positioning plate 541 arranged on the processing box 5 and the pull rod 542 rotatably arranged on the positioning plate 541, the staff can just snap the sleeve rod 544 rotating on the pull rod 542 onto the hook 543 of the sealing cover 51 when closing the device, and the sealing cover 51 can be turned on and off by toggling the pull rod 542.
[0042] Reference Figure 5-7A power device 8 is fixedly arranged on the support frame 1, and a rotating shaft 81 is rotatably arranged on the power device 8. The output end of the rotating shaft 81 is fixedly connected to the stirring rod 72. A scraper 82 is slidably arranged in the processing box 5. An adjusting unit 83 for controlling the movement of the scraper 82 is arranged on the processing box 5. The power device 8 arranged on the support frame 1 is used to control the operation of the entire device. When the power device 8 controls the rotating shaft 81 to rotate, the stirring rod 72 fixedly connected to the rotating shaft 81 rotates. The rotating stirring rod 72 can stir the material in the screening drum 71 to improve the mixing degree between the material to be pickled and the seasoning.
[0043] Reference Figure 5-7 The adjusting unit 83 includes a reciprocating screw 831 rotatably arranged in the processing box 5, the reciprocating screw 831 is threadedly connected to the scraper 82, and the reciprocating screw 831 and the stirring rod 72 are fixedly provided with a pulley 832 on one end located on the outside of the processing box 5, and the two pulleys 832 are connected by a belt. The pulley 832 arranged between the reciprocating screw 831 and the stirring rod 72 is used to realize that during the rotation of the stirring rod 72, the reciprocating screw 831 is driven by the belt to rotate. The rotating reciprocating screw 831 can control the scraper 82 to reciprocate in the processing box 5, so as to clean and concentrate the seasoning that penetrates through the screening cylinder 71.
[0044] Referring to the figure, a guide rod 55 is fixedly set inside the processing box 5 5-7, and the guide rod 55 and the reciprocating screw 831 are set parallel to each other, and the scraper 82 is slidably connected to the guide rod 55. By setting the guide rod 55 in the processing box 5, the guide rod 55 can ensure that the scraper 82 will not deflect during the movement of the scraper 82, thereby ensuring the stability of the device during operation.
[0045] Reference Figure 1 and 8 A plurality of support rods 11 are fixedly arranged on the bottom end of the support frame 1, and an anti-skid plate 12 is fixedly arranged on the bottom ends of the plurality of support rods 11, and each support rod 11 is evenly distributed at the edge of the support frame 1. The support function of the device body is achieved by the plurality of support rods 11 arranged on the device support frame 1, and then the support rods 11 are arranged at the edge of the support frame 1 to ensure that each support rod 11 is subjected to uneven force during use, thereby avoiding damage to the support rod 11 due to long-term uneven force. The anti-skid plate 12 arranged on the bottom end of the support rod 11 increases the friction between it and the ground, thereby avoiding the device from slipping sideways when in use.
[0046] Reference Figure 5-7Two mirror-image material transport plates 56 are fixedly arranged on the inner wall of the processing box 5, and the ends of the two material transport plates 56 close to the screening cylinder 71 are low, and the ends away from the screening cylinder 71 are high. By setting the material transport plates 56 to be low at one end and high at the other end, it is ensured that when the staff adds materials, the materials can directly slide down by their own gravity, and the funnel formed by the two material transport plates 56 is more convenient for the staff to add materials.
[0047] Reference Figure 4-6 Two slots 9 are provided on the bottom of the processing box 5, and the two slots 9 are distributed at both ends of the processing box 5 in the horizontal direction. By setting the slots 9 on the bottom end of the processing box 5, the seasoning that penetrates out of the screening cylinder 71 during the processing can flow out through the slots 9.
[0048] Reference Figure 1 , 5 and 8. A long plate is fixedly provided at the slot 9 on the processing box 5, a material transporting pipe 91 is fixedly provided on the long plate, an auger 92 is rotatably provided in the material transporting pipe 91, and two adjacent augers 92 are connected via a universal joint transmission, a servo motor 93 is fixedly provided on the long plate, an output end of the servo motor 93 is fixedly connected between the augers 92, an output end of the material transporting pipe 91 penetrates the processing box 5 and is communicated with the material transporting plate 56, and the auger 92 provided in the material transporting pipe 91 enables the seasoning flowing out through the slot 9 to be transported by the auger 92, and then discharged to the material transporting plate 56 through the material transporting pipe 91, and then slides into the screening cylinder 71 for repeated processing and mixing to improve the mixing degree of the pickling.
[0049] The specific scheme is as follows: when the staff uses the device, they first move the device to a suitable position and then fix it, and support the device body by means of multiple support rods 11 arranged on the device support frame 1, and then arrange each support rod 11 at the edge of the support frame 1 to ensure that each support rod 11 is evenly stressed during use, thereby avoiding damage to the support rod 11 due to long-term uneven stress. The anti-skid plate 12 arranged on the bottom end of the support rod 11 increases the friction between it and the ground, thereby avoiding the device from slipping sideways during use. After the positioning is completed, the staff puts the prepared materials and seasonings into the screening drum 71 of the device. When the power device 8 controls the rotating shaft 81 to rotate, the stirring rod 72 fixedly connected to the rotating shaft 81 rotates, and the rotating stirring rod 72 can stir the screen drum 71. The materials are stirred to improve the mixing degree between the materials to be pickled and the seasonings. The pulley 832 arranged between the reciprocating screw 831 and the stirring rod 72 can realize that during the rotation of the stirring rod 72, the reciprocating screw 831 is driven by the belt to rotate. The rotating reciprocating screw 831 can control the scraper 82 to reciprocate in the processing box 5, and the seasonings that penetrate through the screening cylinder 71 are cleaned and concentrated. The notch 9 arranged on the bottom end of the processing box 5 can realize that the seasonings that penetrate through the screening cylinder 71 during the processing can flow out through the notch 9. The seasonings that flow out through the notch 9 can be transported by the auger 92, and then discharged to the transport plate 56 through the transport pipe 91, and slide into the screening cylinder 71 for repeated processing and mixing to improve the mixing degree of pickling. After the device is used, the internal solution is discharged through the outlet arranged at the bottom of the device.
[0050] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary, and within the spirit of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0051] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A reversible vacuum setting pickling machine, characterized in that: include: Support frame (1); A vertical rod (2) fixedly connected to the supporting frame (1); A reinforcing rod (3) fixedly connected to the side wall of the supporting frame (1) and used to increase and reinforce the stability of the supporting frame (1); A vacuum machine (4) is fixedly connected to the vertical rod (2); A processing box (5) is fixedly connected between the vertical rods (2), and the vacuum machine (4) and the processing box (5) are connected via a connecting pipe; An electrical control box (6) fixedly connected to one side of the support frame (1); A pickling device (7) is fixedly arranged in the processing box (5) and is used to process the material to be pickled; A screening cylinder (71) is fixedly connected in the processing box (5), and a plurality of screening holes (711) of the same size are formed on the outer peripheral surface of the screening cylinder (71), and the plurality of screening holes (711) are evenly arranged; A stirring rod (72) is rotatably connected to the processing box (5) and is used to stir and mix the materials in the processing box (5).
2. A reversible vacuum shaping and curing machine according to claim 1, characterized in that: A sealing cover (51) is hingedly connected to the top of the processing box (5), a connecting plate 1 (52) is fixedly connected to the outer wall of the processing box (5), a connecting plate 2 (53) which fits with the connecting plate 1 (52) is fixedly arranged on the sealing cover (51), and a buckle unit (54) for reinforcing the closing tightness of the sealing cover (51) is fixedly arranged on the sealing cover (51).
3. A reversible vacuum shaping and curing machine according to claim 2, characterized in that: The buckle unit (54) comprises a positioning plate (541) fixedly arranged on the outer wall of the processing box (5), a pull rod (542) being rotatably arranged on the positioning plate (541), a hanging buckle (543) being fixedly arranged on the sealing cover (51), and a sleeve rod (544) matching the hanging buckle (543) being rotatably arranged on the pull rod (542).
4. A reversible vacuum shaping and curing machine according to claim 1, characterized in that: A power device (8) is fixedly arranged on the support frame (1), a rotating shaft (81) is rotatably arranged on the power device (8), an output end of the rotating shaft (81) is fixedly connected to the stirring rod (72), a scraper (82) is slidably arranged in the processing box (5), and an adjustment unit (83) for controlling the movement of the scraper (82) is arranged on the processing box (5).
5. A reversible vacuum shaping and curing machine according to claim 4, characterized in that: The adjusting unit (83) includes a reciprocating screw (831) rotatably arranged in the processing box (5), the reciprocating screw (831) and the scraper (82) are threadedly connected, and the reciprocating screw (831) and the stirring rod (72) are both fixedly provided with a pulley (832) on one end located outside the processing box (5), and the two pulleys (832) are connected by a belt.
6. A reversible vacuum shaping and curing machine according to claim 5, characterized in that: A guide rod (55) is fixedly arranged inside the processing box (5), and the guide rod (55) and the reciprocating screw rod (831) are arranged parallel to each other, and the scraper (82) is slidably connected to the guide rod (55).
7. The reversible vacuum shaping and curing machine according to claim 1, characterized in that: A plurality of support rods (11) are fixedly arranged on the bottom end of the support frame (1), and an anti-slip plate (12) is fixedly arranged on the bottom end of each of the plurality of support rods (11), and each of the support rods (11) is evenly distributed at the edge of the support frame (1).
8. The reversible vacuum shaping and curing machine according to claim 1, characterized in that: Two mirror-image material transport plates (56) are fixedly arranged on the inner wall of the processing box (5), and the two material transport plates (56) are arranged with one end close to the screening cylinder (71) being lower and the other end away from the screening cylinder (71) being higher.
9. The reversible vacuum shaping and curing machine according to claim 8, characterized in that: Two notches (9) are provided on the bottom of the processing box (5), and the two notches (9) are distributed at two ends of the processing box (5) in the horizontal direction.
10. The reversible vacuum shaping and curing machine according to claim 9, characterized in that: A long plate is fixedly arranged on the processing box (5) at the slot (9), a material transport pipe (91) is fixedly arranged on the long plate, an auger (92) is rotatably arranged inside the material transport pipe (91), and two adjacent augers (92) are connected via a universal joint transmission, a servo motor (93) is fixedly arranged on the long plate, an output end of the servo motor (93) is fixedly connected to the auger (92), and the output end of the material transport pipe (91) penetrates the processing box (5) and is communicated with the material transport plate (56).
Citation Information
Patent Citations
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