Ceramic glaze spraying machine capable of preventing glaze pollution and use method of ceramic glaze spraying machine

Abstract

The invention belongs to the technical field of ceramic processing, and discloses a ceramic glaze spraying machine capable of preventing glaze pollution, which comprises a shell, a storage barrel is mounted at the top end of the shell, a stirring structure is mounted at the top end of the shell and located in the storage barrel, and a spray gun is connected to the bottom of the outer surface of the storage barrel through a pipeline. Bases are symmetrically and fixedly mounted on the inner wall of the shell, a placement structure is mounted at the top end of each base, each placement structure comprises a supporting seat rotationally connected to the interior of the corresponding base, and flow guide holes are formed in the outer side of each supporting seat at equal intervals; an adsorption filtering structure is movably mounted at the bottom of the outer surface of the placement structure, and external dust is prevented from entering the top end of the supporting seat under the action of a ventilation wall, so that the interference of the dust on ceramic glazing is reduced, the ceramic glazing is more consistent, and meanwhile, the qualification rate is increased; and in addition, residual glaze in the rusting process is adsorbed through gas, the phenomenon that the glaze is splashed is prevented, and interference of the glaze to the periphery of the device is further reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic processing, and in particular relates to a ceramic glaze spraying machine for preventing glaze pollution and a use method thereof. Background Art

[0002] Ceramics is a general term for pottery and porcelain. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Porcelain is made of clay, feldspar and quartz. It is translucent, does not absorb water, is corrosion-resistant, has a hard and dense body, and makes a crisp sound when struck.

[0003] At present, the glaze spraying process in the ceramic industry mainly uses a ceramic glaze spraying machine. The ceramic glaze spraying machine puts the formed ceramics into the top of the placement seat of the ceramic glaze spraying machine, and then uses a spray gun to spray the glaze on the ceramic surface;

[0004] Since the glaze is sprayed with a spray gun, the glaze is easily splashed during the spraying process, polluting the surrounding environment and the work surface. Summary of the invention

[0005] The present invention aims at the problem that the glaze is easily splashed during the spraying process due to the use of a spray gun in the prior art, thereby polluting the surrounding environment and the work surface, and proposes the following technical solution:

[0006] A ceramic glaze spraying machine for preventing glaze pollution comprises a shell: a material storage barrel is installed on the top of the shell, a stirring structure is installed at the top of the shell located inside the material storage barrel, a spray gun is connected to the bottom of the outer surface of the material storage barrel through a pipeline, a base is symmetrically fixedly installed on the inner wall of the shell, a placement structure is installed on the top of the base, the placement structure comprises a support seat rotatably connected to the inside of the base, and diversion holes are equidistantly opened on the outer side of the support seat;

[0007] An adsorption and filtering structure is movably installed on the bottom of the outer surface of the placement structure, and the adsorption and filtering structure includes a mounting ring rotatably connected to the outside of the support seat and fixedly installed inside the base, a guide ring is fixedly installed on the edge of the bottom end of the inner wall of the mounting ring, a filter cloth is fixedly installed in the middle of the bottom end of the guide ring, a positioning ring is installed at the bottom end of the guide ring at the edge of the filter cloth, columns are fixedly installed at the bottom of the positioning ring at equal distances, and a limiting seat is fixedly installed on the bottom end of several of the columns, a motor is fixedly installed inside the limiting seat, and a fan blade is clamped on the top of the motor.

[0008] Preferably, a support ring is fixedly installed between the outer sides of several of the columns, an L-shaped rod is fixedly installed on the inner wall of the support ring, a round rod is rotatably connected inside the L-shaped rod, a rotating rod is fixedly installed on the outer surface of the round rod, a torsion spring is installed between the outer side of the round rod and the outer side of the L-shaped rod, and a first magnet is fixedly installed on the bottom edge of the rotating rod.

[0009] Preferably, a connecting rod is integrally formed at the top of the fan blade, a rotating ring is fixedly mounted on the outer side of the connecting rod and the rotating ring is rotatably connected to the inside of the limiting seat, and a second magnet is fixedly mounted on the top of the inner wall of the rotating ring.

[0010] Preferably, the magnetic poles of the second magnet and the facing surface of the first magnet are opposite, and the size of the second magnet is larger than that of the first magnet.

[0011] Preferably, a fitting groove for fitting with the rotating ring is provided inside the limiting seat, and the rotating ring is located inside the fitting groove.

[0012] Preferably, a quick installation structure is fixedly installed inside the base, and the quick installation structure includes a limiting ring fixedly installed inside the base, and a connecting ring is fixedly installed at the bottom end of the limiting seat, and a Z-shaped rod is rotatably connected inside the connecting ring.

[0013] Preferably, a positioning groove is provided inside the connecting ring, the Z-shaped rod is rotatably connected inside the positioning groove, and a rubber pad is bonded inside the connecting ring at the position of the positioning groove.

[0014] Preferably, an external threaded ring is welded to the bottom edge of the connecting ring, and an internal threaded ring is connected to the outer side of the external threaded ring via threads.

[0015] Preferably, the top edge of the Z-shaped rod is provided with a rounded corner, the top of the inner wall of the internal threaded ring is provided with a guide groove, and the edge of the guide groove and the bottom edge of the Z-shaped rod are in contact with each other.

[0016] A method for using a ceramic glaze spraying machine to prevent glaze pollution comprises the following steps:

[0017] Step 1: Embryo installation: Place the ceramic on top of the placement structure;

[0018] Step 2: Glaze adsorption: Start the motor, and when the motor is running, it drives the fan blades to rotate, so that the external gas enters the adsorption and filtration structure along the placement structure;

[0019] Step 3: Glazing: Place the spray gun at the top of the placement structure and inside the wind wall, and then spray the glaze on the ceramic surface through the spray gun 4;

[0020] Step 4: Unloading: Separate the sprayed ceramic from the placement structure, and turn off the motor in the adsorption and filtration structure at this time.

[0021] The beneficial effects of the present invention are:

[0022] (1) The wind wall prevents external dust from entering the top of the support seat, thereby reducing the interference of dust on the ceramic glazing, making the ceramic glazing more consistent and improving the qualified rate. In addition, the residual glaze in the rusting process is adsorbed by the gas to prevent the glaze from splashing, further reducing the interference of the glaze on the surrounding of the device;

[0023] (2) The purpose of quickly installing the adsorption and filtration structure is achieved, the difficulty of installing the adsorption and filtration structure is changed, the time required for installing and disassembling the adsorption and filtration structure is saved, and the remaining raw materials inside the adsorption and filtration structure are further facilitated to collect;

[0024] (3) The filter cloth can be knocked to separate the glaze adhered to and solidified at the edge of the inner wall of the filter cloth from the filter cloth. The glaze blocks the mesh of the filter cloth, making it impossible for the filter cloth to filter the glaze normally. This further increases the service life of the filter cloth and ensures the normal flow of gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The structure diagram of a ceramic glaze spraying machine for preventing glaze pollution in Example 1 is shown;

[0026] Figure 2 Shown is a cross-sectional view of the base in Example 1;

[0027] Figure 3 What is shown is a schematic diagram of the installation structure of the placement structure in Example 1;

[0028] Figure 4 What is shown is a schematic diagram of the structure of the support base in Example 1;

[0029] Figure 5 Shown is a schematic structural diagram of the adsorption and filtration structure in Example 1;

[0030] Figure 6 The figure shows a schematic diagram of the installation structure of the fan blades in Example 1;

[0031] Figure 7 The figure shows a schematic diagram of the installation structure of the rotating rod in Example 1;

[0032] Figure 8 What is shown is a schematic diagram of the structure of the quick installation structure in Example 1;

[0033] Fig. 9 What is shown is a schematic diagram of the installation structure of the internal thread ring in Example 1.

[0034] In the figure: 1. shell; 2. storage barrel; 3. stirring structure; 4. spray gun; 5. base; 6. placement structure; 61. support seat; 62. guide hole; 7. adsorption and filtration structure; 71. installation ring; 72. guide ring; 73. filter cloth; 74. positioning ring; 75. column; 76. support ring; 77. limit seat; 78. L-shaped rod; 79. rotating rod; 710. column; 711. torsion spring; 712. first magnet; 713. motor; 714. fan blade; 715. connecting rod; 716. rotating ring; 717. second magnet; 8. quick installation structure; 81. limit ring; 82. connecting ring; 83. Z-shaped rod; 84. rubber pad; 85. external thread ring; 86. internal thread ring; 87. guide groove. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0036] Example 1

[0037] The present invention provides a ceramic glaze spraying machine for preventing glaze pollution, such as Figures 1 to 9 As shown, it includes a shell 1: a material storage barrel 2 is installed on the top of the shell 1, a stirring structure 3 is installed at the top of the shell 1 located inside the material storage barrel 2, a spray gun 4 is connected to the bottom of the outer surface of the material storage barrel 2 through a pipeline, a base 5 is symmetrically fixedly installed on the inner wall of the shell 1, a placement structure 6 is installed on the top of the base 5, and the placement structure 6 includes a support seat 61 rotatably connected to the inside of the base 5, and the outer side of the support seat 61 is equidistantly provided with guide holes 62;

[0038] An adsorption and filtration structure 7 is movably installed at the bottom of the outer surface of the placement structure 6. The adsorption and filtration structure 7 includes a mounting ring 71 rotatably connected to the outer side of the support seat 61 and the mounting ring 71 is fixedly installed inside the base 5. A guide ring 72 is fixedly installed on the edge of the bottom end of the inner wall of the mounting ring 71, and a filter cloth 73 is fixedly installed in the middle of the bottom end of the guide ring 72. A positioning ring 74 is installed at the bottom end of the guide ring 72 at the edge of the filter cloth 73. Columns 75 are fixedly installed at the bottom of the positioning ring 74 at equal distances. A limiting seat 77 is fixedly installed at the bottom of several columns 75. A motor 713 is fixedly installed inside the limiting seat 77, and a fan blade 714 is clamped on the top of the motor 713.

[0039] like Figure 5 , Figure 6 and Figure 7As shown, a support ring 76 is fixedly installed between the outer sides of several columns 75, an L-shaped rod 78 is fixedly installed on the inner wall of the support ring 76, a round rod 710 is rotatably connected inside the L-shaped rod 78, a rotating rod 79 is fixedly installed on the outer surface of the round rod 710, and a torsion spring 711 is installed between the outer side of the round rod 710 and the outer side of the L-shaped rod 78. The torsion spring 711 is used for resetting the rotating rod 79, which changes the difficulty of resetting the rotating rod 79. A first magnet 712 is fixedly installed on the bottom edge of the rotating rod 79, which can facilitate the rotation of the rotating rod 79, change the difficulty of rotating the rotating rod 79, and can drive the rotating rod 79 to reset, which changes the difficulty of resetting the rotating rod 79.

[0040] like Figure 5 , Figure 6 and Figure 7 As shown, a connecting rod 715 is integrally formed at the top of the fan blade 714, a rotating ring 716 is fixedly installed on the outside of the connecting rod 715, and the rotating ring 716 is rotatably connected to the inside of the limiting seat 77, and a second magnet 717 is fixedly installed on the top of the inner wall of the rotating ring 716, which can facilitate driving the second magnet 717 to rotate, thereby changing the difficulty of rotating the second magnet 717.

[0041] like Figure 5 , Figure 6 and Figure 7 As shown, the magnetic poles of the second magnet 717 and the first magnet 712 are opposite, and the size of the second magnet 717 is larger than that of the first magnet 712, and is used to drive the first magnet 712 to move, thereby changing the difficulty of moving the first magnet 712.

[0042] like Figure 4 , Figure 5 and Figure 6 As shown, a fitting groove for fitting the rotating ring 716 is provided inside the limiting seat 77 , and the rotating ring 716 is located inside the fitting groove, which can facilitate the rotation of the rotating ring 716 and can be used to fix the rotating ring 716 .

[0043] like Figure 8 and Fig. 9 As shown, a quick installation structure 8 is fixedly installed inside the base 5, and the quick installation structure 8 includes a limit ring 81 fixedly installed inside the base 5, and a connecting ring 82 is fixedly installed at the bottom end of the limit seat 77. A Z-shaped rod 83 is rotatably connected inside the connecting ring 82, which is used for the installation of the adsorption and filtration structure 7, thereby changing the installation difficulty of the adsorption and filtration structure 7.

[0044] like Figure 8 and Fig. 9As shown, a positioning groove is provided inside the connecting ring 82, and the Z-shaped rod 83 is rotatably connected to the inside of the positioning groove. A rubber pad 84 is bonded inside the connecting ring 82 at the position of the positioning groove. The rubber pad 84 is used for resetting the Z-shaped rod 83, which changes the difficulty of resetting the Z-shaped rod 83. An external threaded ring 85 is welded on the bottom edge of the connecting ring 82, and an internal threaded ring 86 is connected to the outside of the external threaded ring 85 through a thread. A rounded corner is provided on the top edge of the Z-shaped rod 83, and a guide groove 87 is provided on the top of the inner wall of the internal threaded ring 86, and the edge of the guide groove 87 and the bottom edge of the Z-shaped rod 83 are fitted together, which is convenient for the movement of the internal threaded ring 86, which changes the difficulty of moving the internal threaded ring 86, and the moved internal threaded ring 86 drives multiple Z-shaped rods 83 to deflect synchronously, so that the adsorption and filtering structure 7 and the base 5 are quickly fixed.

[0045] A method for using a ceramic glaze spraying machine to prevent glaze pollution comprises the following steps:

[0046] Step 1: Embryo installation: Place the ceramic on top of the placement structure 6;

[0047] Step 2: Glaze adsorption: start the motor 713, and when the motor 713 is running, it drives the fan blade 714 to rotate, so that the external gas enters the adsorption and filtration structure 7 along the placement structure 6;

[0048] Step 3: Glazing: Place the spray gun 4 at the top of the placement structure 6 and inside the wind wall, and then spray the glaze on the ceramic surface through the spray gun 4;

[0049] Step 4: Unloading: Separate the sprayed ceramic from the placement structure 6, and turn off the motor 713 in the adsorption and filtration structure 7 at this time.

[0050] Working principle: During the actual use of the device, the user installs the adsorption filter structure 7 and the base 5. At this time, the Z-shaped rod 83 is inserted into the inside of the limiting ring 81, and then the user rotates the internal thread ring 86, and the internal thread ring 86 moves along the outside of the external thread ring 85. When the internal thread ring 86 moves, the Z-shaped rod 83 is pushed to rotate by the guide groove 87. After the Z-shaped rod 83 rotates, it enters the top of the limiting ring 81, so that the Z-shaped rod 83 and the limiting ring 81 are clamped and fixed, thereby achieving the purpose of quickly installing the adsorption filter structure 7, changing the installation difficulty of the adsorption filter structure 7, saving the time required for the installation and disassembly of the adsorption filter structure 7, and further facilitating the collection of raw materials retained in the adsorption filter structure 7.

[0051] Then the personnel put the ceramics onto the surface of the support seat 61. At this time, the stirring structure 3 stirs the glaze inside the storage barrel 2. Then the personnel start the motor 713 in the adsorption and filtration structure 7. When the motor 713 is running, it drives the fan blade 714 to rotate. When the fan blade 714 rotates, the external gas enters the filter cloth 73 along the guide hole 62. The gas filtered by the filter cloth 73 is discharged from the device along the limit ring 81. At this time, a wind wall is formed on the outside of the support seat 61. Under the action of the wind wall, dust from the outside is prevented from entering the top of the support seat 61, thereby reducing the interference of dust on the ceramic glazing, so that the ceramic glazing is more consistent and the qualified rate is improved. In addition, the residual glaze in the rusting process is adsorbed by the gas to prevent the glaze from splashing, further reducing the interference of the glaze on the surrounding of the device.

[0052] Then the personnel puts the spray gun 4 into the top of the support seat 61 and penetrates the air wall, and then presses the spray gun 4. At this time, part of the glaze sprayed by the spray gun 4 adheres to the ceramic surface, and the rest of the glaze splashes. At this time, it enters the inside of the filter cloth 73 under the action of gas adsorption. The filter cloth 73 filters the glaze, and when the device is not needed, the glaze dries on the surface of the filter cloth 73. At this time, the rotation of the fan blade 714 drives the connecting rod 715 to rotate, and the rotation of the connecting rod 715 drives the second magnet 717 to rotate. When the second magnet 717 rotates, it enters one end of the first magnet 712. Due to the second magnet 717 and the first magnet The magnetic poles of the iron 712 are opposite, so that the first magnet 712 moves. When the first magnet 712 moves, it drives the rotating rod 79 to rotate. When the rotating rod 79 rotates, it drives the round rod 710 to rotate inside the L-shaped rod 78, and at this time, the torsion spring 711 is compressed, and the driven rotating rod 79 knocks the filter cloth 73, so that the glaze bonded to the edge of the inner wall of the filter cloth 73 and the solidified glaze and the filter cloth 73 are separated. Anyway, the glaze blocks the mesh of the filter cloth 73, making the filter cloth 73 unable to filter the glaze normally, thereby further increasing the service life of the filter cloth 73 and ensuring the normal flow of gas.

[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them.

Claims

1. A ceramic glaze spraying machine to prevent glaze pollution. It is characterized in that The invention comprises a shell (1), wherein a material storage barrel (2) is installed at the top of the shell (1), a stirring structure (3) is installed at the top of the shell (1) at a position inside the material storage barrel (2), a spray gun (4) is connected to the bottom of the outer surface of the material storage barrel (2) via a pipeline, a base (5) is symmetrically fixedly installed on the inner wall of the shell (1), a placement structure (6) is installed at the top of the base (5), and the placement structure (6) comprises a support seat (61) rotatably connected to the inside of the base (5), and the outer side of the support seat (61) is provided with flow guide holes (62) at equal intervals; An adsorption filter structure (7) is movably mounted on the bottom of the outer surface of the placement structure (6). The adsorption filter structure (7) comprises a mounting ring (71) rotatably connected to the outside of the support seat (61) and the mounting ring (71) is fixedly mounted inside the base (5). A guide ring (72) is fixedly mounted on the edge of the bottom end of the inner wall of the mounting ring (71). A filter cloth (73) is fixedly mounted on the middle of the bottom end of the guide ring (72). A positioning ring (74) is mounted on the bottom end of the guide ring (72) at the edge of the filter cloth (73). Columns (75) are fixedly mounted on the bottom end of the positioning ring (74) at equal distances. A plurality of limit seats (77) are fixedly mounted on the bottom ends of the columns (75). A motor (713) is fixedly mounted inside the limit seat (77). A fan blade (714) is clamped and mounted on the top end of the motor (713).

2. A ceramic glaze spraying machine for preventing glaze pollution according to claim 1, It is characterized in that A support ring (76) is fixedly installed between the outer sides of the plurality of upright posts (75); an L-shaped rod (78) is fixedly installed on the inner wall of the support ring (76); a round rod (710) is rotatably connected inside the L-shaped rod (78); a rotating rod (79) is fixedly installed on the outer surface of the round rod (710); a torsion spring (711) is installed between the outer side of the round rod (710) and the outer side of the L-shaped rod (78); and a first magnet (712) is fixedly installed on the bottom edge of the rotating rod (79).

3. A ceramic glaze spraying machine for preventing glaze pollution according to claim 1, It is characterized in that A connecting rod (715) is integrally formed at the top of the fan blade (714), a rotating ring (716) is fixedly mounted on the outside of the connecting rod (715), and the rotating ring (716) is rotatably connected to the inside of the limiting seat (77), and a second magnet (717) is fixedly mounted on the top of the inner wall of the rotating ring (716).

4. A ceramic glaze spraying machine for preventing glaze pollution according to claim 3, It is characterized in that The magnetic poles of the opposing surfaces of the second magnet (717) and the first magnet (712) are opposite, and the size of the second magnet (717) is larger than that of the first magnet (712).

5. A ceramic glaze spraying machine for preventing glaze pollution according to claim 3, It is characterized in that The limiting seat (77) is provided with a fitting groove for fitting the rotating ring (716), and the rotating ring (716) is located inside the fitting groove.

6. A ceramic glaze spraying machine for preventing glaze pollution according to claim 1, It is characterized in that A quick installation structure (8) is fixedly installed inside the base (5), and the quick installation structure (8) comprises a limiting ring (81) fixedly installed inside the base (5). A connecting ring (82) is fixedly installed at the bottom end of the limiting seat (77), and a Z-shaped rod (83) is rotatably connected inside the connecting ring (82).

7. A ceramic glaze spraying machine for preventing glaze pollution according to claim 6, It is characterized in that A positioning groove is provided inside the connection ring (82), and the Z-shaped rod (83) is rotatably connected inside the positioning groove. A rubber pad (84) is bonded inside the connection ring (82) at the position of the positioning groove.

8. A ceramic glaze spraying machine for preventing glaze pollution according to claim 6, It is characterized in that An external thread ring (85) is welded to the bottom edge of the connecting ring (82), and an internal thread ring (86) is connected to the outside of the external thread ring (85) via threads.

9. A ceramic glaze spraying machine for preventing glaze pollution according to claim 6, It is characterized in that The top edge of the Z-shaped rod (83) is provided with a rounded corner, the top of the inner wall of the internal thread ring (86) is provided with a guide groove (87), and the edge of the guide groove (87) and the bottom edge of the Z-shaped rod (83) are in contact with each other.

10. The method for using the ceramic glaze spraying machine for preventing glaze pollution according to claim 1, It is characterized in that The steps include: Step 1: Embryo installation: Place the ceramic on top of the placement structure (6); Step 2: Glaze adsorption: start the motor (713), and when the motor (713) is running, it drives the fan blade (714) to rotate, so that the external gas enters the adsorption and filtration structure (7) along the placement structure (6); Step 3: Glazing: Place the spray gun 4 at the top of the placement structure (6) and inside the wind wall, and then spray the glaze on the ceramic surface through the spray gun 4; Step 4: Unloading: Separate the sprayed ceramic from the placement structure (6), and at this time turn off the motor (713) in the adsorption and filtration structure (7).

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