Upper cover taking mechanism

The top cover material taking mechanism automates the retrieval process in silver nitrate separators, improving efficiency and safety by using a servo motor and suction pipes to handle materials.

CN119117692AActive Publication Date: 2024-12-13HUBEI ZHONGKE INTELLIGENT EQUIP MFG CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411321084.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2024-12-13
Estimated Expiration
2044-09-20

AI Technical Summary

Technical Problem

Existing solid-liquid separators for silver nitrate separation suffer from low discharging efficiency, high labor costs, and potential worker corrosion due to manual material handling and spillage.

Method used

A top cover material taking mechanism with a lifting cylinder, transmission gears, and a servo motor system that automates the retrieval process, eliminating manual shoveling and using suction pipes to transfer materials.

Benefits of technology

Enhances discharging efficiency, reduces labor intensity and costs, and prevents worker corrosion by automating the material transfer process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119117692A_ABST
    Figure CN119117692A_ABST
Patent Text Reader

Abstract

The upper cover material taking mechanism comprises a supporting plate and a material taking device, a lifting cylinder is embedded in a through hole formed in the supporting plate, a first clamping block is embedded in the inner wall of the lifting cylinder, a trapezoidal block is rotationally connected to one side of the first clamping block, and a second clamping block is rotationally connected to one side of the trapezoidal block; and the second clamping block is fixedly connected to the outer wall of the lifting pipe, the bottom end of the lifting pipe is connected with a material taking device in a sleeving mode, a tooth groove formed in one side of the lifting cylinder is engaged with a first transmission gear, and the first transmission gear is connected to a transmission rod in a sleeving mode. After the material taking motor drives the material taking device to take materials in the solid-liquid separator in a rotating mode, the materials are sucked into the material bin of the vacuum material suction machine through the material suction pipe, discharging can be completed, manual shoveling is not needed, the working intensity of workers is reduced, corrosion damage caused by direct contact of the workers with the materials is avoided, the discharging operation efficiency is effectively improved, and the labor cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automatic material taking, and in particular to an upper cover material taking mechanism. Background Art

[0002] Solid-liquid separation of silver nitrate is an important step in the preparation or purification of silver nitrate, which aims to effectively separate the silver nitrate dissolved in the solution from the undissolved solid impurities or reaction by-products. According to the type, particle size and density of solid impurities in the silver nitrate solution, a suitable solid-liquid separation method is selected, such as filtration, centrifugation or sedimentation. The separation device is also an indispensable part of the process. The existing solid-liquid separators basically meet the needs, but there are still certain shortcomings; the existing solid-liquid separators mainly rely on manual shoveling when discharging, which has high labor intensity for employees, low discharging efficiency and high labor costs, and is prone to material spillage. Manual shoveling is prone to direct contact with the material and may be corroded by silver nitrate. Therefore, it is necessary to design an upper cover material taking mechanism. Summary of the invention

[0003] The purpose of the present invention is to provide an upper cover material taking mechanism to solve the problems of low material discharging efficiency, high labor cost, easy material spilling and possible corrosion injury to workers in the existing solid-liquid separator.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a top cover material taking mechanism, comprising a support plate, a lifting tube and a material taker, a lifting cylinder is embedded and installed in the through hole opened in the support plate, a first clamping block is embedded and installed on the inner wall of the lifting cylinder, one side of the first clamping block is rotatably connected with a trapezoidal block, one side of the trapezoidal block is rotatably connected with a second clamping block, the second clamping block is fixedly connected to the outer wall of the lifting tube, the bottom end of the lifting tube is sleeved with the material taker, a first transmission gear is meshed on a tooth groove opened on one side of the lifting cylinder, the first transmission gear is sleeved on the transmission rod, a fixing ring is fixedly connected to the first clamping block, and a thread opened on the fixing ring is meshed with a thread opened on the inner wall of the lifting cylinder.

[0005] As a preferred technical solution, a feeding motor is fixedly connected to the bottom of the support plate, the output end of the feeding motor is sleeved in the through hole opened in the support plate, and a transmission wheel is fixedly connected to the output end of the feeding motor, and the transmission wheel is connected to the driven wheel through a transmission belt.

[0006] As a preferred technical solution, the driven wheel is sleeved on one end of the lifting tube, and a threaded fixing piece is connected to the threaded groove on the inner wall of one end of the lifting tube. A stopper is fixedly connected to the bottom of the threaded fixing piece. Both the threaded fixing piece and the stopper are rotatably connected to the suction tube. A locking piece is sleeved on the suction tube, and the locking piece is fixedly connected to the support plate.

[0007] As a preferred technical solution, a second transmission gear is sleeved on the transmission rod, and one end of the transmission rod is rotatably connected to the transmission support, the transmission support is fixedly connected to the lifting bracket, the lifting bracket is fixedly connected to a reducer, the output end of the reducer is fixedly connected to the transmission rod, and one side of the reducer is fixedly connected to a servo motor.

[0008] As a preferred technical solution, the lifting bracket is fixedly connected to the cover body, and a lifting cylinder is slidably connected in a through hole provided in the lifting bracket.

[0009] As a preferred technical solution, spray pipes are evenly arranged on the cover body.

[0010] As a preferred technical solution, a feed opening is provided on the cover body.

[0011] Compared with the prior art, the beneficial effects of this solution are:

[0012] The servo motor is started to drive the output end of the reducer to rotate, and the reducer drives the transmission rod to rotate, and then drives the first transmission gear and the second transmission gear on the transmission rod to rotate. The rotation of the first transmission gear drives the lifting tube to move up and down, and then the material-retrieving motor is started to drive the transmission wheel to rotate. The transmission wheel drives the driven wheel to rotate through the transmission belt. The rotation of the driven wheel drives the lifting tube to rotate, and then drives the material-retrieving device at the bottom to rotate. The lifting height is adjusted by the servo motor and the reducer, and then the material-retrieving device is driven by the material-retrieving motor to rotate the solid-liquid separator. After material is retrieved, the suction pipe is used to suck the material into the vacuum suction machine silo to complete the discharging. No manual shoveling is required, which reduces the working intensity of workers, avoids corrosion damage caused by direct contact with materials, and avoids material spillage. At the same time, it effectively improves the discharging efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;

[0015] Figure 2 It is a side view structural schematic diagram of the present invention;

[0016] Figure 3 It is a partial structural schematic diagram of the present invention;

[0017] Figure 4It is a front view of the structure of the present invention;

[0018] Figure 5 for Figure 4 Schematic diagram of the structure of area A in the middle.

[0019] In the figure: 1. support plate; 2. lifting cylinder; 3. first clamping block; 4. trapezoidal block; 5. second clamping block; 6. lifting tube; 7. material picker; 8. first transmission gear; 9. transmission rod; 10. reducer; 11. material picker motor; 12. transmission wheel; 13. driven wheel; 14. threaded fixing part; 15. stopper; 16. material suction tube; 17. locking part; 18. second transmission gear; 19. transmission support; 20. lifting bracket; 21. servo motor; 22. cover body; 23. spray pipe; 24. discharge port; 25. fixing ring. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Please see attached Figure 1 -Attached Figure 5, an embodiment of the present invention: a top cover material taking mechanism, comprising a support plate 1, a lifting tube 6 and a material taker 7, a lifting cylinder 2 is embedded and installed in the through hole provided in the support plate 1, a first clamping block 3 is embedded and installed on the inner wall of the lifting cylinder 2, a trapezoidal block 4 is rotatably connected to one side of the first clamping block 3, a second clamping block 5 is rotatably connected to one side of the trapezoidal block 4, the second clamping block 5 is fixedly connected to the outer wall of the lifting tube 6, a material taker 7 is sleeved on the bottom end of the lifting tube 6, a first transmission gear 8 is meshed on the tooth groove provided on one side of the lifting cylinder 2, the first transmission gear 8 is sleeved on the transmission rod 9, a fixing ring 25 is fixedly connected to the first clamping block 3, a thread provided on the fixing ring 25 is meshed and connected to a thread provided on the inner wall of the lifting cylinder 2, a material taking motor 11 is fixedly connected to the bottom of the support plate 1, an output end of the material taking motor 11 is sleeved in the through hole provided in the support plate 1, and a transmission wheel 12 is fixedly connected to the output end of the material taking motor 11, and the transmission wheel 12 is connected to the driven wheel 1 through a transmission belt and a driven wheel 1 3 are connected with each other in cooperation, the driven wheel 13 is sleeved on one end of the lifting tube 6, the threaded groove provided on the inner wall of one end of the lifting tube 6 is cooperated with a threaded fixing member 14, the bottom of the threaded fixing member 14 is fixedly connected with a stopper 15, the threaded fixing member 14 and the stopper 15 are both rotatably connected to the suction pipe 16, the suction pipe 16 is sleeved with a locking member 17, the locking member 17 is fixedly connected to the support plate 1, a second transmission gear 18 is sleeved on the transmission rod 9, and one end of the transmission rod 9 is rotatably connected to the transmission support member 19, the transmission support member 19 is fixedly connected to the lifting bracket 20, the lifting bracket 20 is fixedly connected with a reducer 10, the output end of the reducer 10 is fixedly connected to the transmission rod 9, and one side of the reducer 10 is fixedly connected with a servo motor 21, the lifting bracket 20 is fixedly connected to the cover body 22, and the lifting cylinder 2 is slidably connected in the through hole provided in the lifting bracket 20, the cover body 22 is evenly provided with spray pipes 23, and the cover body 22 is provided with a discharge port 24;

[0023] Working principle: when in use, first, start the servo motor 21 to drive the output end of the reducer 10 to rotate, the reducer 10 drives the transmission rod 9 to rotate, and then drives the first transmission gear 8 and the second transmission gear 18 on the transmission rod 9 to rotate, the first transmission gear 8 rotates to drive the lifting cylinder 2 to move up and down, and then start the material taking motor 11 to drive the transmission wheel 12 to rotate, the transmission wheel 12 drives the driven wheel 13 to rotate through the transmission belt, the driven wheel 13 rotates to drive the lifting tube 6 to rotate, and then drives the material taker 7 at the bottom to rotate, the lifting height is adjusted by the servo motor 21 and the reducer 10, and then the material taking motor 11 is used to drive the material taker 7 to rotate in the solid-liquid separator. After taking the material, the suction pipe 16 is used to suck the material into the vacuum suction machine bin to complete the discharging, and no manual shoveling is required, which reduces the working intensity of workers, avoids corrosion damage caused by direct contact with materials by workers, and also avoids the phenomenon of material spilling, while effectively improving the discharging operation efficiency and reducing labor costs.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative work.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A top cover material taking mechanism, comprising a support plate (1), a lifting tube (6) and a material taking device (7), characterized in that: A lifting cylinder (2) is embedded and installed in the through hole provided in the support plate (1); a first clamping block (3) is embedded and installed on the inner wall of the lifting cylinder (2); a trapezoidal block (4) is rotatably connected to one side of the first clamping block (3); a second clamping block (5) is rotatably connected to one side of the trapezoidal block (4); the second clamping block (5) is fixedly connected to the outer wall of the lifting tube (6); a material extractor (7) is sleeved on the bottom end of the lifting tube (6); a first transmission gear (8) is meshed on a tooth groove provided on one side of the lifting cylinder (2); the first transmission gear (8) is sleeved on a transmission rod (9); a fixing ring (25) is fixedly connected to the first clamping block (3); a thread provided on the fixing ring (25) is meshedly connected to a thread provided on the inner wall of the lifting cylinder (2).

2. The upper cover material taking mechanism according to claim 1, characterized in that: A material taking motor (11) is fixedly connected to the bottom of the support plate (1), the output end of the material taking motor (11) is sleeved in a through hole provided in the support plate (1), and a transmission wheel (12) is fixedly connected to the output end of the material taking motor (11), and the transmission wheel (12) is connected to a driven wheel (13) through a transmission belt.

3. The upper cover material taking mechanism according to claim 2, characterized in that: The driven wheel (13) is sleeved on one end of the lifting tube (6); a threaded fixing member (14) is matched and connected to a threaded groove formed on the inner wall of one end of the lifting tube (6); a stopper (15) is fixedly connected to the bottom of the threaded fixing member (14); the threaded fixing member (14) and the stopper (15) are both rotatably connected to a suction tube (16); a locking member (17) is sleeved on the suction tube (16); and the locking member (17) is fixedly connected to the support plate (1).

4. The upper cover material taking mechanism according to claim 1, characterized in that: The transmission rod (9) is sleeved with a second transmission gear (18), and one end of the transmission rod (9) is rotatably connected to a transmission support (19), the transmission support (19) is fixedly connected to a lifting bracket (20), a reducer (10) is fixedly connected to the lifting bracket (20), an output end of the reducer (10) is fixedly connected to the transmission rod (9), and a servo motor (21) is fixedly connected to one side of the reducer (10).

5. The upper cover material taking mechanism according to claim 4, characterized in that: The lifting bracket (20) is fixedly connected to the cover body (22), and the lifting cylinder (2) is slidably connected to a through hole provided in the lifting bracket (20).

6. The upper cover material taking mechanism according to claim 5, characterized in that: Spray pipes (23) are evenly arranged on the cover body (22).

7. The upper cover material taking mechanism according to claim 6, characterized in that: The cover body (22) is provided with a feed opening (24).

Citation Information

Patent Citations

  • Packet automatic material sucking device and method

    CN106494892A

  • Non-contact powder suction device

    CN114212543A

  • Injection molding material taking manipulator

    CN116021728A

  • Concrete detection sampling device based on heating and ventilation engineering construction

    CN215865904U

  • Stirring device for sewage treatment of sedimentation tank

    CN220900130U