The invention provides a scientific injection molding
visualization technology which comprises a
design stage, a
mold testing stage and a volume production stage. In the
design stage, the product structure and mold design can be optimized through mold flow analysis technology (CAE emulation technology). In the
mold testing stage, injection molding technological parameters are gradually tested andoptimized through a scientific injection molding seven-
step method, the scientific injection molding seven-
step method comprises
viscosity curve testing, mold cavity balance testing, pressure drop testing,
process window testing,
sprue freezing testing, clamping force testing and
cooling time testing, and scientific and reasonable injection molding technological parameters can be obtained throughthe scientific injection molding seven-
step method; by means of staged injection molding forming technology, products which are more even in volume
shrinkage rate, smaller in deformation and more stable in production are obtained; and by means of mold
cavity pressure and temperature measure technology, the injection molding forming technology is optimized, real-time
quality monitoring is conductedon injection molding production, and thus, unmanned automatic injection molding production is achieved.