Method for preparing low-density cement testing block for oil well cementation by using tantalum carbide microbeads
A cement test block and oil well cementing technology, which is applied in the field of materials to achieve the effects of low production cost, advanced technology and stable product performance
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Embodiment 1
[0022] (1) Preparation of tantalum carbide closed-cell hollow microspheres ① Preparation: Mix tantalum oxide with a particle size of 1-10 μm and phenolic resin in a weight ratio of 1:0.8 to form a mixed powder in a mixer, solidify at a temperature of 40°C, and then make Form 50 μm powder, briquette the 50 μm mixed powder on a 1Mpa briquetting machine, sinter in an electric furnace at 1300 degrees for 5 hours to obtain a tantalum carbide block, and make the blocky tantalum carbide into a 5 μm round solid microsphere on a spheroidizer. ② Dosing: The weight percent composition of tantalum carbide slurry is: 60 wt% tantalum carbide with a particle size of 5 μm, 40 wt% water, and a foaming agent is added to the tantalum carbide slurry, which is light calcium carbonate at a concentration of 1g / L. ③ Stirring: put the tantalum carbide solution with a good ratio into the stirrer and stir evenly; ④ Filtration: remove large particles and impurities; After dehydration expansion, sintering...
Embodiment 2
[0031] (1) Preparation of tantalum carbide closed-cell hollow microspheres ① Preparation: Mix tantalum oxide with a particle size of 10-20 μm and phenolic resin in a weight ratio of 1:0.9 to form a mixed powder in a mixer, solidify at a temperature of 70°C, and then make into 70μm powder, briquetting the 70μm mixed powder on a 2Mpa briquetting machine, sintering in an electric furnace at 1500°C for 6 hours to obtain a tantalum carbide block, and making the blocky tantalum carbide into a 20μm round solid microsphere on a spheroidizer . ②Liquor preparation: The weight percentage composition of tantalum carbide slurry is: 65 wt% tantalum carbide with a particle size of 20 μm, and 35 wt% water. Add foaming agent potassium sulfate to the tantalum carbide slurry at a concentration of 2g / L. ③Stir : Put the tantalum carbide solution with a good ratio into the stirrer and stir evenly; ④ Filtration: remove large particles and impurities; Expansion, sintering, melting, balling, and grad...
Embodiment 3
[0040] (1) Preparation of tantalum carbide closed-cell hollow microspheres ① Preparation: Mix tantalum oxide with a particle size of 20-30 μm and phenolic resin in a weight ratio of 1:1 to form a mixed powder in a mixer, solidify at a temperature of 100°C, and then make into 100μm powder, briquetting the 100μm mixed powder on a 3Mpa briquetting machine, sintering in an electric furnace at 1800°C for 8 hours to obtain a tantalum carbide block, and making the blocky tantalum carbide into a 30μm round solid microsphere on a spheroidizer . ②Liquid preparation: The weight percent composition of tantalum carbide slurry is: 70 wt% tantalum carbide with a particle size of 30 μm, and 40 wt% water. Add foaming agent sodium sulfate to the tantalum carbide slurry at a concentration of 3g / L. ③Stir: Put the tantalum carbide solution with a good ratio into the stirrer and stir evenly; ④ Filtration: remove large particles and impurities; , sintering, melting, balling, and grading to obtain 1...
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