Method for digitally and quickly detecting and analyzing sand core

A sand core, fast technology, applied in the direction of measuring device, image data processing, design optimization/simulation, etc., can solve the problem of high assembly precision of crankshaft and thrust pad, achieve core assembly and scraping and modification of sand core, reduce cost, The effect of improving productivity

Inactive Publication Date: 2020-08-28
GUANGXI YUCHAI MASCH CO LTD
View PDF6 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention provides a digital method for quickly detecting and analyzing sand cores for the difficult problem that the rear ends of the upper and lower thrust pads of the existing engine are not on the same plane, and the assembly precision of the crankshaft and the thrust pads is high.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for digitally and quickly detecting and analyzing sand core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The present invention will be further described in detail below in combination with specific embodiments. It should be emphasized that the following description is only exemplary and not intended to limit the scope of the invention and its application.

[0019] Such as figure 1 Shown, described a kind of method of digital rapid detection and analysis sand core, it is characterized in that:

[0020] Include the following steps:

[0021] S1: Use the scanner to scan the mold to obtain the scanning point cloud, and use the laser scanner to scan the mold. Before the mold is scanned, paste the photosensitive point on the surface. The photosensitive point is the main reference point for the laser scanner to automatically rotate back to the absolute coordinates. Then spray a thin layer of developer on the surface of the mold to allow the laser to better identify the surface of the casting contour; after scanning the mold, collect the point cloud obtained from the mold scan, o...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for digitally and quickly detecting and analyzing a sand core. A scanner is used for scanning a mold to obtain scanning point cloud; the mold scanning point cloud performs processing and mold closing; the cavity point cloud is extracted, the cavity point cloud and a process 3D model are input, the tolerance color scale map is set, and the curved surface comparisonis performed; the mold testing and the evaluation method can intuitively analyze whether the cavity is consistent with the process model or not, so that the problem that the mold lacks a shape surfacein the machining process is solved. According to the method, the problems of misalignment of the sand core and burrs of the sand core can be quickly and directly analyzed, so that the quality of thesand core is improved, the requirement of avoiding burr trimming is met, and the productivity is improved. And meanwhile, as long as the comparison result is consistent with the process 3D model, theproblems of core assembly interference and interference with a tool and other auxiliary tools in core shooting and core assembly can be avoided, so that the phenomena of core assembly and sand core scraping and changing are rapidly and accurately solved. According to the method, the cost can be reduced, and qualified castings can be cast at a time.

Description

technical field [0001] The invention relates to the field of casting, in particular to a digital rapid detection and analysis method for sand cores. Background technique [0002] Sand core, also known as "mud core". It is a kind of sand mold component, which is combined with sand core components in casting, and then the mold is closed, poured, cleaned, and finally the finished casting blank is obtained by coating. Sand cores for casting are usually obtained through mold injection. When designing and manufacturing the mold, in order to ensure that the cavity of the mold is consistent with the shape of the three-dimensional model of the sand core designed by the casting process: the mold must go through mold blank casting, mold programming processing, combined assembly, and finally the mold is qualified for factory test. [0003] At present, domestic mold manufacturers often use vernier cards, three-coordinates, joint arms and other detection methods when the mold is complet...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/24G06F30/20G06T17/00
CPCG01B11/24G06T17/00G06T2200/08G06F30/20
Inventor 钟立坚谢永泽郑阳王于明李展满
Owner GUANGXI YUCHAI MASCH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products