Life light wave far infrared energy cloth and preparation method thereof

Abstract

The invention discloses life light wave far infrared ray energy cloth and a preparation method thereof, belongs to the technical field of textiles, and solves the problems that people can enhance the warm keeping effect by weaving fibers into fluffy yarns, but in this way, the fabric is thick and heavy, and when the fabric is used as clothes, the warm keeping effect is poor. The problems that the weight on the body of people is greatly increased, and the use experience of people is reduced are solved. Comprising a plurality of far-red fiber bodies, the far-red fiber bodies are arranged in a woven mode, each far-red fiber body is composed of a plurality of thick fiber parts and a plurality of thin fiber parts which are alternately arranged, each thin fiber part comprises a plurality of branch fibers fixedly connected between every two adjacent thick fiber parts, and the sum of the thicknesses of the branch fibers is equal to the thickness of a main line section. According to the invention, the fiber with light gram weight and good warm-keeping effect can be obtained for spinning work.

Description

Technical Field

[0001] The invention relates to the technical field of textiles, and in particular to a life light wave far infrared energy cloth and a preparation method thereof. Background Art

[0002] Life Wave Far Infrared Energy Cloth is a high-tech textile material that embeds far infrared energy into the fiber through a special process. This fabric can emit far infrared rays that are beneficial to the human body, help promote blood circulation, enhance cell vitality, and thus enhance the body's self-healing ability. The wavelength of its far infrared rays matches the wavelength of the human body's natural radiation, which can penetrate deep into the skin tissue, accelerate metabolism, and relieve muscle fatigue. In addition, this fabric also has the functions of keeping warm and regulating humidity, providing users with a comfortable wearing experience. It is widely used in clothing, bedding and medical care products, and is an ideal choice for modern healthy living.

[0003] However, the current life light wave far-infrared energy cloth is mainly in a single-strand state, which is relatively thin and does not have a good warming effect. Therefore, whether it is knitted or woven, the fabric is relatively thin. When it is finally used, it does not have a soft touch and lacks a good warming effect. Usually, people will enhance the warming effect by weaving fibers into fluffy yarns, but this makes the fabric heavier. When used as clothing, it greatly increases the weight on people and reduces people's use experience.

[0004] Therefore, a life light wave far infrared energy cloth and a preparation method thereof are proposed to solve or alleviate the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a life light wave far infrared energy cloth and a preparation method thereof.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A life light wave far-infrared energy cloth comprises a plurality of far-infrared fiber bodies, wherein the plurality of far-infrared fiber bodies are woven and arranged, the far-infrared fiber body is composed of a plurality of alternating thick fiber parts and thin fiber parts, and the thin fiber part comprises a plurality of branch fibers fixedly connected between two adjacent thick fiber parts, and the sum of the thickness of the plurality of branch fibers is equal to the thickness of the main line segment.

[0007] Preferably, the far-infrared fiber body comprises chemical fiber raw materials and far-infrared ceramic powder.

[0008] The present invention also provides a method for preparing a life light wave far infrared energy cloth, which is used to produce the life light wave far infrared energy cloth, comprising the following steps: Step 1, mixing the chemical fiber raw material particles and the far-infrared ceramic powder evenly; Step 2: putting the evenly stirred chemical fiber raw material particles into the screw extruder of the processing line; Step 3, the screw extruder performs spinning through a spinneret at a spinning speed of 15-30 cm / s, and the primary fibers are intermittently cut during the spinning process to form a thin fiber portion and a thick fiber portion to obtain a far-infrared fiber body, and the spinning speed is reduced to 4-16 cm / s during the cutting process; Step 4: After the far-infrared fiber leaves the spinneret, it passes through a cooling channel and is wound up by a receiving roller. The normal winding speed is 20-35 cm / s, and the winding speed during the cutting process is 7-18 cm / s. Step 5, weaving the far-infrared fiber body 4 through a loom to obtain the life light wave far-infrared energy cloth.

[0009] Preferably, the processing line includes a screw extruder, a cooling channel and a connecting frame which are arranged in sequence, a connecting shell is fixedly connected to the connecting frame, a servo motor is arranged in the connecting shell, a rotating shaft of the servo motor passes through the connecting shell to the outside, and a receiving roller is coaxially fixedly connected to the rotating shaft of the servo motor.

[0010] Preferably, the discharge port of the screw extruder is detachably connected to a spinneret, and a connecting tube connected to its spinneret hole is fixedly connected to the side of the spinneret away from the screw extruder, the inner diameter of the connecting tube is larger than the outer diameter of the spinneret hole on the spinneret, and a pair of stationary blades are centrally symmetrically arranged on the inner circumferential wall of the connecting tube, and the spacing between the stationary blades is between the radius and the diameter of the spinneret hole on the spinneret, a hydraulic cylinder is fixedly connected to the outer side of the spinneret, and the piston rod of the hydraulic cylinder is fixedly connected to a moving blade, the maximum width of the moving blade is equal to the spacing between the two stationary blades, and the hydraulic cylinder controls the moving blade to be intermittently inserted into the connecting tube.

[0011] Preferably, a circle counting circuit for determining the number of full circles of the receiving roller is provided on the connecting shell, and the circle counting circuit is coupled to a trigger circuit. The circle counting circuit sends out a counting signal after counting a full circle, and the trigger circuit is coupled to the hydraulic cylinder. After receiving the counting signal, the trigger circuit sends out a trigger signal to the hydraulic cylinder, and the hydraulic cylinder starts to extend and retract after receiving the trigger signal.

[0012] Preferably, the circle counting circuit comprises a metal block fixedly connected to the axial direction of the receiving roller and eccentrically arranged, and a Hall sensor fixedly connected to the connecting shell, and the metal block and the trigger end of the Hall sensor are located in the same vertical plane.

[0013] Preferably, the trigger circuit is a D flip-flop.

[0014] Preferably, a plurality of water cooling coils are fixedly connected to the inner peripheral wall of the cooling channel, one end of the water cooling coil is connected to a cold water tank, and the other end thereof is connected to a water pump, and the water pump is connected to the cold water tank through a pipeline.

[0015] The present invention has the following beneficial effects: Since the fiber of the present invention is only a monofilament, and a plurality of thick fiber parts and thin fiber parts can be alternately arranged in the length direction, the whole far-infrared fiber body can keep a fluffy state, and it also has good structural strength, and there will be no problem of the branch fibers being completely scattered. At the same time, its texture is light, and after being woven into a fabric, it will not be too thick, so that people can make it easier and more comfortable to wear clothes made of it, and because far-infrared ceramic powder is added, it also has the function of absorbing and emitting infrared rays, and can further provide heat, ensuring that the energy cloth can maintain a good warming effect while ensuring its extremely light texture. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 The structure of the processing line in the present invention is shown in FIG. Figure 1 ; Figure 2 for Figure 1 The enlarged view of point A in the middle; Figure 3 for Figure 1 The enlarged view of point B in the middle; Figure 4 The structure of the processing line in the present invention is shown in FIG. Figure 2 ; Figure 5 for Figure 4 Enlarged view of point C in the middle.

[0018] 1. Screw extruder; 2. Cooling channel; 3. Connecting frame; 4. Far-infrared fiber body; 401. Coarse fiber part; 402. Fine fiber part; 5. Spinneret; 6. Connecting pipe; 7. Moving blade; 8. Connecting shell; 9. Collecting roller; 11. Hall sensor; 12. Mounting frame; 13. Hydraulic cylinder; 14. Stationary blade. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0022] In the description of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] Furthermore, the terms “first”, “second”, “third”, etc. are merely used for distinguishing descriptions and are not to be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] A life light wave far infrared energy cloth, a life light wave far infrared energy cloth, comprising a plurality of far infrared fiber bodies 4, a plurality of far infrared fiber bodies 4 woven arrangement, such as Figure 5As shown, the far-infrared fiber body 4 is composed of a plurality of alternating thick fiber portions 401 and thin fiber portions 402, and the thin fiber portion 402 includes a plurality of branch fibers fixedly connected between two adjacent thick fiber portions 401, and the sum of the thickness of the plurality of branch fibers is equal to the thickness of the main line segment.

[0026] Preferably, the far-infrared fiber body 4 includes chemical fiber raw materials and far-infrared ceramic powder.

[0027] Since the fiber is only a monofilament, and can be alternately arranged with a number of thick fiber parts 401 and thin fiber parts 402 in its length direction, the entire far-infrared fiber body 4 can remain fluffy, and it also has good structural strength, and there will be no problem of the branch fibers being completely scattered. At the same time, its texture is relatively light, and after being woven into the fabric, it will not be too thick, making it easier and more comfortable for people to wear it as clothing. In addition, since far-infrared ceramic powder is added, it also has the function of absorbing and emitting infrared rays, and can further provide heat, ensuring that the energy cloth can maintain a good warming effect while ensuring its extremely light texture.

[0028] The present invention also provides a method for preparing a life light wave far infrared energy cloth, which is used to produce the life light wave far infrared energy cloth, comprising the following steps: Step 1, mixing the chemical fiber raw material particles and the far-infrared ceramic powder evenly; Step 2: putting the evenly stirred chemical fiber raw material particles into the screw extruder 1 of the processing line; Step 3, the screw extruder 1 performs spinning through the spinneret 5, the spinning speed is 15-30 cm / s, and the primary fiber is intermittently cut during the spinning process to form a thin fiber part 402 and a thick fiber part 401, to obtain a far-infrared fiber body 4, and the spinning speed during the cutting process is reduced to 4-16 cm / s; Step 4: After the far-infrared fiber body 4 leaves the spinneret 5, it passes through the cooling channel 2 and is wound up by the receiving roller 9. The normal winding speed is 20-35 cm / s, and the winding speed during the cutting process is 7-18 cm / s. Step 5, weaving the far-infrared fiber body 4 through a loom to obtain the life light wave far-infrared energy cloth.

[0029] Through the above method, people can obtain the far-infrared fiber body 4 with the coarse fiber part 401 and the thin fiber part 402 arranged alternately, which is convenient to process and does not require manual operation.

[0030] Preferably, if Figure 1 and 4As shown, the processing line includes a screw extruder 1, a cooling channel 2 and a connecting frame 3 which are arranged in sequence. A connecting shell 8 is fixedly connected to the connecting frame 3. A servo motor is arranged in the connecting shell 8. The rotating shaft of the servo motor passes through the connecting shell 8 to the outside, and a receiving roller 9 is coaxially fixedly connected to the rotating shaft of the servo motor.

[0031] When the processing line is processing the far-infrared fiber body 4, it can be extruded in sequence through the screw extruder 1, the nascent fiber can be cooled through the cooling channel 2, and finally rolled up by the receiving roller 9 on the connecting frame 3. The winding work can be completed by only driving the receiving roller 9 to rotate by the servo motor.

[0032] Preferably, if Figure 2 As shown, the discharge port of the screw extruder 1 is detachably connected to a spinneret 5, and a connecting tube 6 connected to its spinneret hole is fixedly connected to the side of the spinneret 5 away from the screw extruder 1, the inner diameter of the connecting tube 6 is larger than the outer diameter of the spinneret hole on the spinneret 5, and a pair of stationary blades 14 are centrally symmetrically arranged on the inner peripheral wall of the connecting tube 6, and the spacing between the stationary blades 14 is between the radius and the diameter of the spinneret hole on the spinneret 5, and a hydraulic cylinder 13 is fixedly connected to the outer side of the spinneret 5, and the piston rod of the hydraulic cylinder 13 is fixedly connected to a moving blade 7, and the maximum width of the moving blade 7 is equal to the spacing between the two stationary blades 14, and the hydraulic cylinder 13 controls the moving blade 7 to be intermittently inserted into the connecting tube 6.

[0033] When the screw extruder 1 spins and produces the far-infrared fiber body 4 through the spinneret 5, it is only necessary to enable the hydraulic cylinder 13 to control the moving blade 7 to be inserted into the connecting tube 6, and use the moving blade 7 to complete a cutting of the spun fiber, and the moving blade 7 will squeeze and push the cut spun fiber to make it close to the stationary blade 14, so that the cut spun fiber is cut again by the stationary blade 14, and then a fine fiber portion 402 is produced. After the hydraulic cylinder 13 pulls the moving blade 7 back, it no longer squeezes and cuts the spun fiber, and the spun fiber is separated from the stationary blade 14, so that the coarse fiber portion 401 is restored.

[0034] Preferably, if Figure 3 As shown, a lap counting circuit for judging the number of full laps of the receiving roller 9 is arranged on the connecting shell 8. The lap counting circuit is coupled with a trigger circuit. After counting a full lap, the lap counting circuit sends out a counting signal. The trigger circuit is coupled with the hydraulic cylinder 13. After receiving the counting signal, the trigger circuit sends out a trigger signal to the hydraulic cylinder 13. After receiving the trigger signal, the hydraulic cylinder 13 starts to extend and retract.

[0035] When the hydraulic cylinder 13 needs to be extended or retracted, the counting circuit only needs to count one full circle of rotation to generate a counting signal to the trigger circuit, and the trigger circuit is allowed to count within a certain period of time and output a trigger signal to the hydraulic cylinder 13, so that the controller in the hydraulic cylinder 13 receives it and controls the hydraulic cylinder 13 to complete one extension or retraction.

[0036] Preferably, if Figure 3 As shown, the lap counting circuit includes a metal block fixedly connected to the axial direction of the receiving roller 9 and eccentrically arranged, and a Hall sensor 11 fixedly connected to the connecting shell 8, and the trigger end of the metal block and the Hall sensor 11 are located in the same vertical plane.

[0037] When the counting circuit counts the rotation of the receiving roller 9, it only needs the metal block to rotate with the receiving roller 9. When the metal block rotates a full circle and passes the Hall sensor 11, the Hall sensor 11 senses the change in the magnetic field when the metal block approaches, so it outputs a counting signal. Preferably, the trigger circuit is a D flip-flop.

[0038] Preferably, a plurality of water cooling coils are fixedly connected to the inner peripheral wall of the cooling channel 2, one end of the water cooling coil is connected to a cold water tank, and the other end is connected to a water pump, and the water pump is connected to the cold water tank through a pipeline.

[0039] When the cooling channel 2 needs to cool the spun fibers, it is only necessary to start the water pump so that the cold water in the cold water tank can flow through the water pump, thereby ensuring that the water-cooling coil can restore the low-temperature state after heat exchange with the hot spun fibers in the cooling channel 2, so that the cooling channel 2 can continue to cool the spun fibers.

[0040] The far-infrared fiber body of the present invention uses the characteristics of its monofilament fiber and is cleverly designed to alternately arrange the thick fiber part 401 and the thin fiber part 402, thereby ensuring the fluffiness of the fiber body and the stability of the structure. This design not only avoids the problem of the branch fibers spreading, but also makes the fiber material itself light. When this fiber is woven into fabric, the made clothes are not only comfortable to wear, but also avoid the feeling of heaviness. What is more worth mentioning is that far-infrared ceramic powder is added to the fiber, which gives the fabric the ability to absorb and emit infrared rays, thereby significantly improving the warmth-keeping effect while keeping the fabric light.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A life light wave far infrared energy cloth, characterized in that: The invention comprises a plurality of far-infrared fiber bodies (4), wherein the plurality of the far-infrared fiber bodies (4) are woven and arranged, wherein the far-infrared fiber body (4) is composed of a plurality of alternating thick fiber parts (401) and thin fiber parts (402), and the thin fiber part (402) comprises a plurality of branch fibers fixedly connected between two adjacent thick fiber parts (401), and the sum of the thickness of the plurality of branch fibers is equal to the thickness of the main line segment.

2. The life light wave far infrared energy cloth according to claim 1, characterized in that: The far-infrared fiber body (4) comprises chemical fiber raw materials and far-infrared ceramic powder.

3. A method for preparing a life light wave far infrared energy cloth, for producing the life light wave far infrared energy cloth as claimed in claim 1 or 2, characterized in that: The following steps are included: Step 1, mixing the chemical fiber raw material particles and the far-infrared ceramic powder evenly; Step 2: putting the evenly stirred chemical fiber raw material particles into the screw extruder (1) of the processing line; Step 3, the screw extruder (1) performs spinning through a spinneret (5) at a spinning speed of 15-30 cm / s, and during the spinning process, the primary fibers are intermittently cut to form a thin fiber portion (402) and a thick fiber portion (401), thereby obtaining a far-infrared fiber body (4), and the spinning speed is reduced to 4-16 cm / s during the cutting process; Step 4: After the far-infrared fiber body (4) leaves the spinneret (5), it passes through the cooling channel (2) and is wound up by a winding roller (9). The normal winding speed is 20-35 cm / s, and the winding speed during the cutting process is 7-18 cm / s. Step 5, weaving the far-infrared fiber body (4) through a loom to obtain a life light wave far-infrared energy cloth.

4. The life light wave far infrared energy cloth and its preparation method according to claim 3, characterized in that: The processing line comprises a screw extruder (1), a cooling channel (2) and a connecting frame (3) which are arranged in sequence, a connecting shell (8) being fixedly connected to the connecting frame (3), a servo motor being arranged in the connecting shell (8), a rotating shaft of the servo motor passing through the connecting shell (8) to the outside, and a receiving roller (9) being coaxially fixedly connected to the rotating shaft of the servo motor.

5. The life light wave far infrared energy cloth and its preparation method according to claim 4, characterized in that: The discharge port of the screw extruder (1) is detachably connected to a spinneret (5); a connecting tube (6) connected to the spinneret hole of the spinneret (5) is fixedly connected on one side of the spinneret (5) away from the screw extruder (1); the inner diameter of the connecting tube (6) is larger than the outer diameter of the spinneret hole on the spinneret (5); a pair of stationary blades (14) are centrally symmetrically arranged on the inner peripheral wall of the connecting tube (6); the spacing between the stationary blades (14) is between the radius and the diameter of the spinneret hole on the spinneret (5); a hydraulic cylinder (13) is fixedly connected to the outer side of the spinneret (5); a piston rod of the hydraulic cylinder (13) is fixedly connected to a moving blade (7); the maximum width of the moving blade (7) is equal to the spacing between the two stationary blades (14); and the hydraulic cylinder (13) controls the moving blade (7) to be intermittently inserted into the connecting tube (6).

6. The life light wave far infrared energy cloth and its preparation method according to claim 5, characterized in that: The connecting shell (8) is provided with a circle counting circuit for determining the number of full circles of the receiving roller (9), the circle counting circuit being coupled to a trigger circuit, the circle counting circuit sending out a counting signal after counting a full circle, the trigger circuit being coupled to the hydraulic cylinder (13), the trigger circuit sending out a trigger signal to the hydraulic cylinder (13) after receiving the counting signal, and the hydraulic cylinder (13) starting to extend and retract after receiving the trigger signal.

7. The life light wave far infrared energy cloth and its preparation method according to claim 6, characterized in that: The revolution counting circuit comprises a metal block fixedly connected to the axial direction of the receiving roller (9) and arranged eccentrically, and a Hall sensor (11) fixedly connected to the connecting shell (8), wherein the metal block and the trigger end of the Hall sensor (11) are located in the same vertical plane.

8. The life light wave far infrared energy cloth and the preparation method thereof according to claim 6, characterized in that: The trigger circuit is a D flip-flop.

9. The life light wave far infrared energy cloth and the preparation method thereof according to claim 4, characterized in that: A plurality of water cooling coils are fixedly connected to the inner peripheral wall of the cooling channel (2); one end of the water cooling coil is connected to a cold water tank, and the other end is connected to a water pump; the water pump is connected to the cold water tank via a pipeline.

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