Multi-head efficient stirring emulsifying machine
Through the design of a multi-head high-efficiency agitation and emulsifier, the rotary drive assembly and suction diversion mechanism are used, combined with the multi-directional rotation of the agitator head, the problems of low stirring efficiency and precipitation of a single-head are solved, and efficient solution stirring and Improved quality of finished products.
Patent Information
- Application Number
- CN202411572734.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing emulsifiers are equipped with a single head that only has a one-way stirring function during the stirring process. They require long-term high-speed rotation to achieve the stirring effect, and precipitates are prone to appear, affecting the stirring effect of the finished product.
A multi-head high-efficiency agitating emulsifier is designed, including an emulsifying body, a rotary drive assembly, a suction flow guide mechanism and a fluid guiding drive plate. The rotary drive assembly drives the suction flow guide mechanism to rotate, extract and guide the solution upward. To the liquid-guided drive tray, combine the rotation and rotation functions of the mixer head to achieve multi-directional stirring.
The stirring efficiency of the solution is improved, the formation of precipitates is reduced, and the stirring effect of the finished product is significantly improved.
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Figure CN119139951A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of emulsifiers, in particular to a multi-head high-efficiency stirring emulsifier. Background Art
[0002] An emulsifier is a special mechanical device used to mix and emulsify two or more immiscible liquids (such as oil and water) through mechanical force to form a uniform and stable emulsion or colloidal mixture. Emulsifiers are widely used in the production process of food, cosmetics, pharmaceuticals, chemicals and other industries. Emulsifiers are usually composed of a main stirring device and auxiliary devices. The main stirring device is usually a rotating cutter or high-speed stirrer. Through high-speed rotation or shearing, the two-phase or multi-phase liquid is quickly sheared, dispersed and mixed to form tiny droplets or particles, which are evenly dispersed in the other phase. Auxiliary devices may include feeding systems, cooling systems, heating systems, control systems, etc. to support the smooth progress of the emulsification process. The emulsifier shears, disperses and impacts the material through the high-speed rotation of the homogenizing head connected to the engine, so that the material will become more delicate and promote the fusion of oil and water. It is widely used in cosmetics, shower gels, sunscreens, and many other cream products. Emulsifiers are used. Sauces, juices, etc. in the food industry, and ointments in the pharmaceutical industry. Emulsifiers are used in petrochemicals, paints, coatings, inks, etc. The emulsifier stirs the solution inside the stirring container through the stirring head at the end.
[0003] However, the existing emulsifier has the following problems in the process of stirring the solution: the stirring head equipped with the emulsifier is mostly a single head, which generally has only a one-way stirring function for the solution during the stirring process, and needs to maintain high-speed rotation and stirring for a long time to achieve the stirring effect, and it is easy to have sediments during the stirring process, which affects the stirring effect of the finished product. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Summary of the invention
[0004] The object of the present invention is to provide a multi-head efficient stirring emulsifier, which solves the technical problem that the stirring heads equipped with emulsifiers are mostly single heads and generally only have the function of one-way stirring for the solution during the stirring process, and need to maintain high-speed rotation and stirring for a long time to achieve the stirring effect, and precipitates are likely to exist during the stirring process, which affects the stirring effect of the finished product. The present invention designs a multi-head emulsifier for efficiently stirring the solution, the multi-head emulsifier includes an emulsifier body, a rotary drive component, a suction guide mechanism, a liquid guide drive disk and a stirring head. When the solution needs to be stirred, the solution can be introduced into a stirring container, and the suction guide mechanism is driven to rotate by the rotary drive component. During the rotation, the suction guide mechanism extracts the solution at the bottom and guides it upward, guides the solution into the liquid guide drive disk, and throws the solution out by the rotation of the liquid guide drive disk. In addition, the stirring head can realize the functions of revolution and rotation, which can improve the stirring effect of the solution.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-head high-efficiency stirring emulsifier, comprising an emulsifying body, a rotating drive component, a suction-type flow guide mechanism, a liquid guide drive disk and a stirring head, wherein the emulsifying body comprises a frame, a base and a stirring container, the bottom of the frame is connected to the base, the stirring container is located on the base, the rotating drive component is mounted on the frame and comprises a driving motor and a driving shaft mounted on the power output end of the driving motor, the lower end of the driving shaft is connected to the suction-type flow guide mechanism, the suction-type flow guide mechanism comprises a suction ball, a standpipe, a pump body, a top cover and an impact pipe, the top of the suction ball It is connected to the riser, the pump body is installed in the riser and the liquid outlet end is located directly below the top cover, the impact tube is divided into two groups and is symmetrically installed on both sides of the riser, the liquid guide drive disk is located above the top cover and includes a hanger, a top plate, a driver and a rotating disk, the hanger is divided into two groups, the upper end of the hanger is connected to the frame and the lower end is connected to the top plate, the driver is installed on one side of the top plate, the rotating disk is rotatably embedded under the top plate, the mixer head is divided into two groups and is symmetrically installed on both sides of the riser, the mixer head includes an impeller and several groups of head bodies installed on the impeller, and the impeller is used in conjunction with the impact tube.
[0006] As a preferred embodiment of the present invention, the suction ball is spherical in structure and has a plurality of groups of liquid inlet holes evenly formed on its surface. An inner cavity is formed inside the suction ball, and the inner cavity is connected to the liquid inlet holes and to the vertical pipe.
[0007] As a preferred embodiment of the present invention, the top cover is a funnel-shaped structure with the upper end being larger than the lower end, and the top cover is rotatably embedded in the bottom of the rotating disk.
[0008] As a preferred embodiment of the present invention, the driver includes a motor and a driving gear installed at a power output end of the motor, and the driving gear is built into a rotating disk.
[0009] As a preferred embodiment of the present invention, the rotating disk includes a disk body and an outer ring installed on the edge of the disk body, the inner side of the outer ring is machined with a plurality of groups of latch teeth, the latch teeth are engaged with the driving gear, and the edge of the disk body is also evenly installed with a plurality of groups of drainage pipes, and the plurality of groups of drainage pipes are distributed in a ring shape.
[0010] As a preferred embodiment of the present invention, the impeller is rotatably mounted on the vertical pipe and comprises a wheel body and a plurality of blades mounted on the wheel body, and the outer end of the impact tube is located on one side of the blades.
[0011] As a preferred embodiment of the present invention, the machine head body is composed of three groups of stirring rods, and the stirring rods include a main rod connected to the wheel body and a convex ball fixed to the outer end of the main rod.
[0012] As a preferred embodiment of the present invention, the convex ball is in a spherical structure and has a diameter greater than the diameter of the inner end of the main rod.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention designs a multi-head emulsifier for efficiently stirring a solution, the multi-head emulsifier comprises an emulsifier body, a rotary drive component, a suction flow guiding mechanism, a liquid guiding drive disk and a stirring head. When the solution needs to be stirred, the solution can be introduced into a stirring container, and the rotary drive component drives the suction flow guiding mechanism to rotate. During the rotation, the suction flow guiding mechanism extracts the solution at the bottom and guides it upward, guides the solution into the liquid guiding drive disk, and throws out the solution through the rotation of the liquid guiding drive disk. In addition, the stirring head can realize the functions of revolution and rotation, which can improve the stirring effect of the solution.
[0015] 2. The multi-head emulsifier designed in the present invention can achieve multi-directional stirring of the solution, which can greatly improve the efficiency of stirring the solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the overall structure diagram of the present invention;
[0017] Figure 2 This is a structural diagram of the suction-type flow-guiding mechanism, the liquid-guiding driving disk and the mixer head of the present invention;
[0018] Figure 3 This is a structural diagram of the suction-type flow-guiding mechanism of the present invention;
[0019] Figure 4This is a structural diagram of the liquid guide drive disk of the present invention;
[0020] Figure 5 This is a bottom structural diagram of the rotating disk of the present invention;
[0021] Figure 6 This is a structural diagram of the mixer head described in the present invention.
[0022] In the figure: 1, frame; 2, base; 3, stirring container; 4, driving motor; 5, driving shaft; 6, suction ball; 7, vertical pipe; 8, pump body; 9, top cover; 10, impact tube; 11, suspension rod; 12, top plate; 13, driver; 14, rotating plate; 15, impeller; 16, head body; 17, liquid inlet hole; 18, inner cavity; 19, motor; 20, driving gear; 21, plate body; 22, outer ring; 23, latching gear; 24, discharge pipe; 25, wheel body; 26, blades; 27, main rod; 28, convex ball. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-6The present invention provides a technical solution: a multi-head high-efficiency stirring emulsifier, comprising an emulsifying body, a rotating drive component, a suction-type flow guiding mechanism, a liquid guiding drive disk and a stirring head, the emulsifying body comprising a frame 1, a base 2 and a stirring container 3, the bottom of the frame 1 is connected to the base 2, the stirring container 3 is located on the base 2, the rotating drive component is installed on the frame 1 and comprises a driving motor 4 and a driving shaft 5 installed at the power output end of the driving motor 4, the lower end of the driving shaft 5 is connected to the suction-type flow guiding mechanism, the suction-type flow guiding mechanism comprises a suction ball 6, a standpipe 7, a pump body 8, a top cover 9 and an impact pipe 10, the top of the suction ball 6 is connected to the standpipe 7, the pump body 8 is installed in the standpipe 7 and the liquid outlet end is located directly below the top cover 9, the impact pipe 10 is divided into two groups and symmetrically installed on both sides of the standpipe 7, the liquid guiding drive disk is located above the top cover 9 and comprises a suspension rod 11, a top plate 12, a driver 13 and a rotating disk 14, the suspension rod 11 is divided into two groups, the upper end of the suspension rod 11 is connected to the frame 1 and the lower end is connected to the top plate 12, the driver 13 is installed on one side of the top plate 12, the rotating disk 14 is rotatably embedded under the top plate 12, the mixer head is divided into two groups and is symmetrically installed on both sides of the vertical pipe 7, the mixer head includes an impeller 15 and several groups of head bodies 16 installed on the impeller 15, the impeller 15 is used in conjunction with the impact tube 10, when it is necessary to stir the solution, the solution can be introduced into the stirring container, and the suction-type guide mechanism is driven to rotate by the rotary drive component, the suction-type guide mechanism extracts the solution at the bottom and guides it upward during the rotation, and guides the solution into the liquid guide drive disk, and the solution is thrown out by the rotation of the liquid guide drive disk, in addition, the functions of revolution and rotation can be realized by the mixer head, which can improve the stirring effect of the solution.
[0025] Further improvement, such as Figure 3 As shown: the suction ball 6 has a spherical structure and has a plurality of groups of liquid inlet holes 17 evenly opened on the surface. An inner cavity 18 is formed inside the suction ball 6. The inner cavity 18 is connected to the liquid inlet holes 17 and to the standpipe 7. The solution at the bottom is sucked in through the liquid inlet holes 17 and introduced into the standpipe 7 along the inner cavity 18 for longitudinal movement.
[0026] Further improvement, such as Figure 3 As shown, the top cover 9 is a funnel-shaped structure with the upper end being larger than the lower end. The top cover 9 is rotatably embedded in the bottom of the rotating disk 14 , and the solution is introduced into the rotating disk 14 through the top cover 9 .
[0027] Further improvement, such as Figure 4 As shown, the driver 13 includes a motor 19 and a driving gear 20 installed at the power output end of the motor 19 , and the driving gear 20 is built into the rotating disk 14 .
[0028] Further improvement, such as Figure 4 and 5As shown: the rotating disk 14 includes a disk body 21 and an outer ring 22 installed on the edge of the disk body 21. The inner side of the outer ring 22 is processed to form a plurality of groups of latch teeth 23, which mesh with the driving gear 20. The edge of the disk body 21 is also evenly installed with a plurality of groups of drainage pipes 24, which are distributed in a ring shape. The driving gear 20 is driven to rotate by the motor 19. During the rotation, the driving gear 20 drives the rotating disk 14 to rotate and throws the solution out through the drainage pipes 24.
[0029] Further improvement, such as Figure 6 As shown: the impeller 15 is rotatably mounted on the vertical pipe 7 and includes a wheel body 25 and a plurality of groups of blades 26 mounted on the wheel body 25. The outer end of the impact tube 10 is located on one side of the blade 26. The impact tube 10 guides part of the solution to one side of the blade 26 at high speed and impacts the blade 26, thereby driving the impeller 15 and the head body 16 to rotate, thereby achieving the purpose of rotating the head body 16.
[0030] Further improvement, such as Figure 6 As shown, the machine head body 16 is composed of three groups of stirring rods, and the stirring rods include a main rod 27 connected to the wheel body 25 and a convex ball 28 fixed to the outer end of the main rod 27. The machine head body 16 can achieve the purpose of stirring the solution.
[0031] Specifically, the convex ball 28 is spherical in structure and has a diameter greater than the diameter of the inner end of the main rod 27 .
[0032] During use: When the solution needs to be emulsified and stirred, the present invention can drive the drive shaft 5 to rotate by driving the motor 4. The drive shaft 5 drives the suction guide mechanism to rotate during the rotation, so that the mixer head revolves. At the same time, the pump body 8 extracts the solution at the bottom along the vertical pipe 7 into the top cover 9, and introduces it into the rotating disk 14. The motor 19 drives the drive gear 20 to rotate. The drive gear 20 drives the rotating disk 14 to rotate during the rotation, and throws the solution out through the discharge pipe 24. The impact pipe 10 guides part of the solution to one side of the blade 26 at high speed and impacts the blade 26, thereby driving the impeller 15 and the head body 16 to rotate, so as to achieve the purpose of self-rotation of the head body 16, and the purpose of multi-directional rotation and stirring of the solution, thereby reducing the sediment at the bottom of the solution and the stirring effect.
[0033] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multi-head high-efficiency stirring emulsifier, characterized by: The invention comprises an emulsifying machine body, a rotary drive assembly, a suction-type flow guiding mechanism, a liquid guiding drive disk and a stirring machine head. The emulsifying machine body comprises a frame (1), a base (2) and a stirring container (3). The bottom of the frame (1) is connected to the base (2). The stirring container (3) is located on the base (2). The rotary drive assembly is mounted on the frame (1) and comprises a driving motor (4) and a driving shaft (5) mounted on the power output end of the driving motor (4). The lower end of the driving shaft (5) is connected to the suction-type flow guiding mechanism. The suction-type flow guiding mechanism comprises a suction ball (6), a stand pipe (7), a pump body (8), a top cover (9) and an impact pipe (10). The top of the suction ball (6) is connected to the stand pipe (7). The pump body (8) is mounted in the stand pipe (7) and the liquid outlet end is located at the top cover (9). 9), the impact tube (10) is divided into two groups and is symmetrically installed on both sides of the vertical pipe (7), the liquid guide drive disk is located above the top cover (9) and includes a suspension rod (11), a top plate (12), a driver (13) and a rotating disk (14), the suspension rod (11) is divided into two groups, the upper end of the suspension rod (11) is connected to the frame (1) and the lower end is connected to the top plate (12), the driver (13) is installed on one side of the top plate (12), and the rotating disk (14) is rotatably embedded under the top plate (12), the mixer head is divided into two groups and is symmetrically installed on both sides of the vertical pipe (7), the mixer head includes an impeller (15) and a plurality of groups of head bodies (16) installed on the impeller (15), and the impeller (15) is used in conjunction with the impact tube (10).
2. A multi-head high-efficiency stirring emulsifier according to claim 1, characterized in that: The suction ball (6) has a spherical structure and has a plurality of groups of liquid inlet holes (17) evenly formed on its surface. An inner cavity (18) is formed inside the suction ball (6), and the inner cavity (18) is connected to the liquid inlet holes (17) and to the standpipe (7).
3. The multi-head high-efficiency stirring emulsifier according to claim 1, characterized in that: The top cover (9) is in a funnel-shaped structure, and the upper end is larger than the lower end. The top cover (9) is rotatably embedded in the bottom of the rotating disk (14).
4. A multi-head high-efficiency stirring emulsifying machine according to claim 3, characterized in that: The driver (13) comprises a motor (19) and a driving gear (20) installed at the power output end of the motor (19), and the driving gear (20) is built into the rotating disk (14).
5. The multi-head high-efficiency stirring emulsifying machine according to claim 4, characterized in that: The rotating disk (14) comprises a disk body (21) and an outer ring (22) mounted on the edge of the disk body (21); a plurality of groups of latching teeth (23) are machined and formed on the inner side of the outer ring (22); the latching teeth (23) mesh with the driving gear (20); a plurality of groups of liquid discharge pipes (24) are evenly mounted on the edge of the disk body (21); the plurality of groups of liquid discharge pipes (24) are distributed in a ring shape.
6. The multi-head high-efficiency stirring emulsifier according to claim 1, characterized in that: The impeller (15) is rotatably mounted on the vertical pipe (7) and comprises a wheel body (25) and a plurality of groups of blades (26) mounted on the wheel body (25). The outer end of the impact tube (10) is located on one side of the blades (26).
7. The multi-head high-efficiency stirring emulsifier according to claim 1, characterized in that: The machine head body (16) is composed of three groups of stirring rods, each of which comprises a main rod (27) connected to a wheel body (25) and a convex ball (28) fixed to the outer end of the main rod (27).
8. The multi-head high-efficiency stirring emulsifying machine according to claim 7, characterized in that: The convex ball (28) is in a spherical structure and has a diameter greater than the diameter of the inner end of the main rod (27).
