Multi-point glue injection coating processing device for UV (ultraviolet) photocuring film

The UV light-curing film processing device addresses dust contamination and glue inconsistency by incorporating a protective block, scraping mechanism, and limiting rollers to enhance glue application precision and reduce waste.

CN119140363APending Publication Date: 2024-12-17PIPECHINA SOUTH CHINA CO +1
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Patent Information

Application Number
CN202411378136.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

Existing UV light-curing film processing devices suffer from dust contamination during glue injection, leading to quality issues and inefficiencies in glue application, with inconsistent glue amounts causing excess waste.

Method used

A UV light-curing film multi-point glue injection coating processing device featuring a protective block, glue dispensing mechanism, scraping mechanism, and limiting rollers to prevent dust entry and ensure consistent glue application, while utilizing a scraping mechanism to remove excess glue.

Benefits of technology

Prevents dust from affecting the glue coating process, maintains consistent glue injection, reduces excess glue waste, and improves product quality and raw material efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a multi-point type glue injection and coating processing device for a UV (ultraviolet) photocuring film, which comprises a device main body, a protection block, an unwinding roller, a winding roller, a pair of glue coating rollers, a glue dispensing mechanism and a glue scraping mechanism, the unwinding rollers and the winding rollers are rotationally installed on the two sides of the device body in a one-to-one correspondence mode, the pair of glue spreading rollers, the glue dispensing mechanism and the glue scraping mechanism are all installed in the protection block, the glue dispensing mechanism is located between the pair of glue spreading rollers, and the glue scraping mechanism is adjacent to the glue spreading rollers. And through covering of the protection block, dust is prevented from entering the gluing process, and the dust is prevented from influencing the gluing roller during glue injection. By arranging the glue scraping mechanism, redundant glue is scraped off. And through the combination of the glue scraping mechanism and the glue spreading roller, the glue injection amount is ensured to be in an average state. The structure is simplified, and the quality of photocuring products and the utilization efficiency of raw materials are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of UV light-curing film processing, in particular to a UV light-curing film multi-point glue injection coating processing device. Background Art

[0002] UV light-curing film generally includes a base film and a UV adhesive layer. The base film is commonly a PET film, and the UV adhesive layer is a light-curing layer. During the film coating process, it is usually necessary to invert the UV glue into the ink tank in advance. The ink tank is usually designed to be open. During the film coating, the mesh roller is dipped into the ink tank to dye the ink, and then the UV glue is stored on the concave and convex surface of the mesh roller; the PET film is printed and coated by the mesh roller storing the UV glue, and then the PET film is coated with UV glue. The UV glue is cured after being processed by the photosensitive device to finally form a UV adhesive layer. The PET film and the UV adhesive layer together form a UV light-curing film.

[0003] The processing device in the prior art has a complex structure, and does not solve the problem of dust entering the gluing process during use, which makes it easy to affect the gluing roller during glue injection. Secondly, the glue injection amount cannot be guaranteed to be in an average state during use, which easily leads to excessive glue injection and excess glue waste. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a UV light curing film multi-point glue injection coating processing device in view of the deficiencies of the prior art.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a UV light-curing film multi-point glue injection coating processing device, comprising: a device body, a protective block, a unwinding roller, a winding roller, a pair of glue coating rollers, a glue dispensing mechanism, and a glue scraping mechanism. The protective block is installed on the device body, the unwinding roller and the winding roller are rotatably installed on both sides of the device body in a one-to-one manner, the pair of glue coating rollers, the glue dispensing mechanism and the glue scraping mechanism are all installed in the protective block, the glue dispensing mechanism is located between the pair of glue coating rollers, and the glue scraping mechanism is adjacent to the glue coating roller.

[0006] The beneficial effects of the technical solution of the present invention are as follows: by providing a protective block, dust is prevented from entering the glue coating process, and dust is prevented from affecting the glue coating roller during glue injection. By providing a scraping mechanism, excess glue is scraped off. And by combining the scraping mechanism with the glue coating roller, the glue injection amount is ensured to be in an average state. The structure is simplified, and the quality of light-cured products and the efficiency of raw material utilization are improved.

[0007] Furthermore, the glue scraping mechanism is located below the glue coating roller, and the protection block is a shell with an opening at the bottom end.

[0008] The beneficial effects of adopting the above further technical solution are: by setting up a scraping mechanism, excess glue is scraped off. By combining the scraping mechanism with the glue coating roller, the glue injection amount is ensured to be in an average state. By covering the protective block, dust is prevented from entering the glue coating process and preventing dust from affecting the glue coating roller during glue injection.

[0009] Furthermore, a pair of limiting rollers are integrally installed in the protection block through a connecting plate, and the pair of glue coating rollers are located between the pair of limiting rollers.

[0010] The beneficial effect of adopting the above further technical solution is that the setting of the limiting roller facilitates the tensioning and limiting of the PET film.

[0011] Furthermore, a glue box is provided on the top of the protection block; the glue dispensing mechanism includes: a glue injection needle, a glue injection tube and a driving mechanism, the glue injection needle is connected to the glue box through the glue injection tube, and the glue injection needle is slidably installed in the protection block through the driving mechanism.

[0012] The beneficial effect of adopting the above further technical solution is that the glue injection needle is driven by the driving mechanism to move. The setting of the glue injection needle facilitates accurate glue injection into the PET film.

[0013] Furthermore, the scraper mechanism includes: a movable block, a scraper and a pair of side plates, the pair of side plates are installed on the movable block in a one-to-one correspondence, the two ends of the scraper are connected to the pair of side plates in a one-to-one correspondence, and the movable block is slidably installed in the protective block.

[0014] The beneficial effect of adopting the above further technical solution is: by setting a scraper, excess glue is scraped off. And by combining the scraper and the glue coating roller, the glue injection amount is ensured to be in an average state. The side plate is used to scrape off the glue on both sides of the PET film and limit the PET film.

[0015] Furthermore, the scraper is adjacent to the glue coating roller; the movable block is integrally arranged with the scraper, the length of the scraper is the same as that of the glue coating roller, and the pair of side plates are of conical structure.

[0016] The beneficial effect of adopting the above further technical solution is that the length of the scraper is the same as the length of the glue coating roller, which is convenient for scraping and pressing the glue in the width direction of the PET film at the same time. The side plate is a conical structure to prevent the PET film from being stuck at the side plate position.

[0017] Furthermore, a fixed block is integrally installed in the protection block via a connecting plate, the fixed block is a T-shaped structure, and the movable block is slidably installed on the fixed block.

[0018] The beneficial effects of adopting the above further technical solution are: the setting of the fixed block facilitates the sliding of the movable block, facilitates the position adjustment of the movable block, and facilitates the adjustment of the position of the scraper according to actual needs.

[0019] Furthermore, the device body is connected to the protection block by hot-melt, and opening and closing doors are rotatably connected to both sides of the protection block.

[0020] The beneficial effects of adopting the above further technical solution are: facilitating the installation and maintenance of the protection block and the device body, and facilitating the installation and maintenance of the internal components of the protection block by opening and closing the door.

[0021] Furthermore, a recovery box is provided on the device body, and the recovery box is located below the scraping mechanism.

[0022] The beneficial effect of adopting the above further technical solution is that the provision of the recovery box facilitates the recovery of the glue scraped off by the glue scraping mechanism.

[0023] Furthermore, a pair of the glue coating rollers are integrally installed in the protection block via a connecting plate.

[0024] The beneficial effect of adopting the above further technical solution is that it is easy to install the glue coating roller in the protective block.

[0025] Advantages of additional aspects of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic structural diagram of a UV light-curing film multi-point glue injection coating processing device provided in an embodiment of the present invention.

[0027] Figure 2 for Figure 1 A partial enlarged view of the structure shown at point A.

[0028] Explanation of the accompanying figures: 1. Device body; 2. Protection block; 3. Unwinding roller; 4. Rewinding roller; 5. Limiting roller; 6. Gluing roller; 7. Gluing mechanism; 8. Recovery box; 9. Glue box; 10. Movable block; 11. Scraper; 12. Side plate; 13. Fixed block. DETAILED DESCRIPTION

[0029] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention but not to limit the scope of the present invention.

[0030] like Figure 1 and Figure 2As shown, an embodiment of the present invention provides a UV light-curing film multi-point glue injection coating processing device, including: a device body 1, a protective block 2, a unwinding roller 3, a winding roller 4, a pair of glue coating rollers 6, a glue dispensing mechanism 7, and a glue scraping mechanism, the protective block 2 is installed on the device body 1, the unwinding roller 3 and the winding roller 4 are rotatably installed on both sides of the device body 1 in a one-to-one manner, the pair of glue coating rollers 6, the glue dispensing mechanism 7 and the glue scraping mechanism are all installed in the protective block 2, the glue dispensing mechanism 7 is located between the pair of glue coating rollers 6, and the glue scraping mechanism is adjacent to the glue coating roller 6.

[0031] The beneficial effects of the technical solution of the present invention are as follows: by providing a protective block, dust is prevented from entering the glue coating process, and dust is prevented from affecting the glue coating roller during glue injection. By providing a scraping mechanism, excess glue is scraped off. And by combining the scraping mechanism with the glue coating roller, the glue injection amount is ensured to be in an average state. The structure is simplified, and the quality of light-cured products and the efficiency of raw material utilization are improved.

[0032] The present invention can be applicable to, but not limited to, various pipeline repairs and plate repairs.

[0033] like Figure 1 and Figure 2 As shown, further, the glue scraping mechanism is located below the glue coating roller 6, and the protection block 2 is a shell with an opening at the bottom end.

[0034] The beneficial effects of adopting the above further technical solution are: by setting up a scraping mechanism, excess glue is scraped off. By combining the scraping mechanism with the glue coating roller, the glue injection amount is ensured to be in an average state. By covering the protective block, dust is prevented from entering the glue coating process and preventing dust from affecting the glue coating roller during glue injection.

[0035] like Figure 1 and Figure 2 As shown, further, a pair of limiting rollers 5 are integrally installed in the protection block 2 through a connecting plate, and the pair of glue coating rollers 6 are located between the pair of limiting rollers 5 .

[0036] The beneficial effect of adopting the above further technical solution is that the setting of the limiting roller facilitates the tensioning and limiting of the PET film.

[0037] like Figure 1 and Figure 2 As shown, further, a glue box 9 is provided on the top of the protection block 2; the glue dispensing mechanism 7 includes: a glue injection needle, a glue injection tube and a driving mechanism, the glue injection needle is connected to the glue box 9 through the glue injection tube, and the glue injection needle is slidably installed in the protection block 2 through the driving mechanism.

[0038] The beneficial effect of adopting the above further technical solution is that the glue injection needle is driven by the driving mechanism to move. The setting of the glue injection needle facilitates accurate glue injection into the PET film.

[0039] The driving mechanism may be an XYZ axis moving module, which is a prior art and will not be described in detail here.

[0040] like Figure 1 and Figure 2 As shown, further, the scraper mechanism includes: a movable block 10, a scraper 11 and a pair of side plates 12, the pair of side plates 12 are installed on the movable block 10 in a one-to-one manner, the two ends of the scraper 11 are connected to the pair of side plates 12 in a one-to-one manner, and the movable block 10 is slidably installed in the protective block 2.

[0041] The beneficial effect of adopting the above further technical solution is: by setting a scraper, excess glue is scraped off. And by combining the scraper and the glue coating roller, the glue injection amount is ensured to be in an average state. The side plate is used to scrape off the glue on both sides of the PET film and limit the PET film.

[0042] like Figure 1 and Figure 2 As shown, further, the scraper 11 is adjacent to the glue coating roller 6; the movable block 10 is integrally provided with the scraper 11, the length of the scraper 11 is the same as the length of the glue coating roller 6, and the pair of side plates 12 are of a conical structure.

[0043] The beneficial effect of adopting the above further technical solution is that the length of the scraper is the same as the length of the glue coating roller, which is convenient for scraping and pressing the glue in the width direction of the PET film at the same time. The side plate is a conical structure to prevent the PET film from being stuck at the side plate position.

[0044] like Figure 1 and Figure 2 As shown, further, a fixed block 13 is integrally installed in the protection block 2 through a connecting plate, the fixed block 13 is a T-shaped structure, and the movable block 10 is slidably installed on the fixed block 13 .

[0045] The beneficial effects of adopting the above further technical solution are: the setting of the fixed block facilitates the sliding of the movable block, facilitates the position adjustment of the movable block, and facilitates the adjustment of the position of the scraper according to actual needs.

[0046] like Figure 1 and Figure 2 As shown, further, the device body 1 is connected to the protection block 2 by hot melting, and opening and closing doors are rotatably connected to both sides of the protection block 2.

[0047] The beneficial effects of adopting the above further technical solution are: facilitating the installation and maintenance of the protection block and the device body, and facilitating the installation and maintenance of the internal components of the protection block by opening and closing the door.

[0048] like Figure 1 and Figure 2 As shown, further, a recovery box 8 is provided on the device body 1, and the recovery box 8 is located below the scraping mechanism.

[0049] The beneficial effect of adopting the above further technical solution is that the provision of the recovery box facilitates the recovery of the glue scraped off by the glue scraping mechanism.

[0050] like Figure 1 and Figure 2 As shown, further, a pair of the glue coating rollers 6 are integrally installed in the protection block 2 through a connecting plate.

[0051] The beneficial effect of adopting the above further technical solution is that it is easy to install the glue coating roller in the protective block.

[0052] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a UV light-curing film multi-point glue injection coating processing device, including: a device body 1 and a movable block 10, a protective block 2 is connected to the top of the device body 1, a winding roller 4 is arranged on the left side of the device body 1, and an unwinding roller 3 is arranged on the right side of the device body 1, glue coating rollers 6 are arranged on both sides of the center of the protective block 2, a limiting roller 5 is arranged below the glue coating roller 6, a glue dispensing mechanism 7 is arranged at the center above the glue coating roller 6, and a glue box 9 is arranged above the glue dispensing mechanism 7; a scraper 11 is connected to the center above the movable block 10, side plates 12 are connected to both sides of the scraper 11, and a fixed block 13 is connected below the scraper.

[0053] The device body 1 and the protection block 2 are connected by hot-melt connection. The two sides of the protection block 2 are rotatably connected with opening and closing doors. The center of the protection block 2 and the center of the recovery box 8 are above the same horizontal line.

[0054] The limiting roller 5 is integrally installed with the protection block 2 through the connecting plate, and the protection block 2 is integrally installed with the glue coating roller 6 through the connecting plate, and the center of the glue coating roller 6 and the center of the glue dispensing mechanism 7 are above the same horizontal line.

[0055] The glue dispensing mechanism 7 is composed of a glue injection needle, a glue injection tube and a driving mechanism, and the glue injection needle is connected to the glue box 9 through the glue injection tube, and the glue injection needle is driven by the driving mechanism to move.

[0056] The movable block 10 and the scraper 11 are installed in an integrated manner. The length of the scraper 11 is consistent with the length of the glue coating roller 6. Side plates 12 are symmetrically distributed on both sides above the movable block 10. The side plates 12 are distributed in a conical structure.

[0057] The fixed block 13 is in a "T"-shaped structure. The fixed block 13 is connected to the movable block 10 in a sliding manner. The fixed block 13 is integrally installed with the protective block 2 via a connecting plate.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A UV light curing film multi-point glue injection coating processing device, characterized in that: include: The device comprises a main body, a protective block, an unwinding roller, a winding roller, a pair of glue coating rollers, a glue dispensing mechanism, and a glue scraping mechanism. The protective block is installed on the main body of the device. The unwinding roller and the winding roller are rotatably installed on both sides of the main body of the device in a one-to-one correspondence. The pair of glue coating rollers, the glue dispensing mechanism, and the glue scraping mechanism are all installed in the protective block. The glue dispensing mechanism is located between the pair of glue coating rollers, and the glue scraping mechanism is adjacent to the glue coating roller.

2. A UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: The scraping mechanism is located below the glue coating roller, and the protection block is a shell with an opening at the bottom end.

3. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: A pair of limiting rollers are integrally installed in the protection block through a connecting plate, and the pair of glue coating rollers are located between the pair of limiting rollers.

4. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: A glue box is provided on the top of the protection block; the glue dispensing mechanism comprises: a glue injection needle, a glue injection tube and a driving mechanism, the glue injection needle is connected to the glue box through the glue injection tube, and the glue injection needle is slidably installed in the protection block through the driving mechanism.

5. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: The scraper mechanism includes: a movable block, a scraper and a pair of side plates, the pair of side plates are mounted on the movable block in a one-to-one correspondence, the two ends of the scraper are connected to the pair of side plates in a one-to-one correspondence, and the movable block is slidably mounted in the protective block.

6. A UV light curing film multi-point glue injection coating processing device according to claim 5, characterized in that: The scraper is adjacent to the glue coating roller; the movable block is integrally arranged with the scraper, the length of the scraper is the same as that of the glue coating roller, and the pair of side plates are of conical structure.

7. The UV light curing film multi-point glue injection coating processing device according to claim 5, characterized in that: A fixed block is integrally installed in the protection block through a connecting plate. The fixed block is a T-shaped structure, and the movable block is slidably installed on the fixed block.

8. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: The device body is connected to the protection block by hot melting, and opening and closing doors are rotatably connected to both sides of the protection block.

9. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: A recovery box is arranged on the device body and is located below the scraping mechanism.

10. The UV light curing film multi-point glue injection coating processing device according to claim 1, characterized in that: A pair of the glue coating rollers are integrally installed in the protection block via a connecting plate.