Universal generator support manufacturing method and welding device

Abstract

The invention provides a universal generator support manufacturing method and a welding device, and relates to the technical field of generator support machining, the universal generator support welding device comprises a workbench, electric sliding rails are arranged on the two sides of the interior of the workbench, and an electric sliding block is slidably installed in each electric sliding rail; and a side plate is installed on the surface of one side of each electric sliding block, a bottom plate is installed between the two side plates, a rotation control mechanism for controlling the bottom plate to rotate is arranged on one side of each side plate, and a fixing mechanism for fixing a workpiece is arranged on the upper surface of the bottom plate. Through driving of the first servo motor, under the meshing effect between the driving gear and the driven gear, the bottom plate can be driven to rotate, then the overall angle position of a clamped workpiece is adjusted, the overall angle position of the workpiece can be adjusted without repeated manual disassembling and clamping operation on the workpiece, and the working efficiency is improved. Operation is more convenient, and the machining efficiency can be effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of generator bracket processing, and in particular to a universal generator bracket manufacturing method and welding device. Background Art

[0002] A generator is a machine that can be used to generate electricity. In order to avoid violent shaking of the generator during operation, a bracket is used to fix the generator. Most brackets are welded by welding devices, such as a photovoltaic circuit board bracket welding device proposed in the patent with application number 202310313849.3, which includes a photovoltaic circuit board bracket welding device body, a welding table is provided at the bottom of the photovoltaic circuit board bracket welding device body, a mobile welding mechanism is provided on the upper side of the welding table, and a bracket limiting clamping mechanism is provided below the mobile welding mechanism. The above scheme is provided with a bracket limiting clamping mechanism, the bearing seat is spliced ​​and placed between the column fixed plates, the bearing seat movable splint is moved by rotating the rotating threaded rod to cooperate with the bearing seat fixed splint to clamp and fix the bearing seat, the main beam is placed between the main beam movable splint and the main beam fixed splint, the main beam movable splint is moved close to the main beam fixed splint by rotating the adjusting threaded rod, and the main beam fixed splint is cooperated with the main beam fixed splint to synchronously clamp the main beam, which not only improves the accuracy of welding but also improves the efficiency of welding, and has the characteristics of strong practicality and precise positioning.

[0003] However, during the welding process of the above-mentioned welding device, the overall angular position of the workpiece is fixed. When welding at different angular positions is required, it is necessary to perform another disassembly and clamping operation to complete the adjustment of the overall angle of the workpiece. The operation is relatively cumbersome and reduces the processing efficiency. Therefore, improvements are made and a universal generator bracket welding device is proposed. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a universal generator bracket manufacturing method and welding device, which solves the problem that during the welding process of the welding device, the overall angular position of the workpiece is fixed. When welding at different angular positions is required, another disassembly and clamping operation is required to complete the adjustment of the overall angle of the workpiece, which is cumbersome and reduces the processing efficiency.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A method for manufacturing a universal generator bracket comprises the following steps:

[0007] S1: Raw material preparation, raw materials are needed for preparation and processing;

[0008] S2: Material cutting, using a cutting machine to cut the material according to processing requirements;

[0009] S3: Welding, fixing the material by the fixing mechanism 6, and then welding by the welding gun 11;

[0010] S4: Cooling, removing the welded workpiece, and obtaining the finished bracket after the weld is cooled.

[0011] A universal generator bracket welding device comprises a workbench, electric slide rails are arranged on both sides of the interior of the workbench, an electric slider is slidably installed inside each of the electric slide rails, a side plate is installed on one side surface of each of the electric sliders, a bottom plate is installed between the two side plates, a rotation control mechanism for controlling the rotation of the bottom plate is arranged on one side of the side plate, a fixing mechanism for fixing a workpiece is arranged on the upper surface of the bottom plate, support rods are installed on both sides of the upper surface of the workbench, a mounting plate is movably arranged between the two support rods, a connecting plate is movably installed at the bottom of the connecting plate, an adjusting mechanism for controlling the rotation of the connecting plate is arranged on the upper surface of the mounting plate, and a welding gun is movably installed at the bottom of the connecting plate.

[0012] Preferably, the rotation control mechanism includes a first mounting frame, which is fixedly mounted on a side surface of one of the side panels, a first servo motor is mounted on one end of the first mounting frame, and a driving gear is mounted on an output end of the first servo motor.

[0013] Preferably, one end of the driving gear is rotatably set on a side surface of the side plate at a corresponding position, a rotating rod is rotatably installed on an inner side of the first mounting frame, a driven gear is fixedly installed on the rod body of the rotating rod, the driven gear and the driving gear are meshed with each other, one end of the rotating rod passes through the side plate and is fixedly connected to the middle part of one end of the bottom plate, and the end of the bottom plate away from the rotating rod is rotatably set on a side surface of the side plate at a corresponding position.

[0014] Preferably, the fixing mechanism includes a first mounting groove, which is disposed on the upper surface of the base plate, a first drive motor is installed at one end inside the first mounting groove, and a bidirectional screw rod is installed at the output end of the first drive motor.

[0015] Preferably, one end of the bidirectional screw is rotatably arranged on the inner wall of one end of the first mounting groove, first screw sleeves are movably mounted on both sides of the rod body of the bidirectional screw, and a splint is mounted on the top of each first screw sleeve.

[0016] Preferably, a second mounting groove is provided on one side surface of each support rod, a second driving motor is installed on the top of one of the support rods, a first adjusting screw is installed on the output end of the second driving motor, one end of the first adjusting screw is rotatably set on the bottom inner wall of the second mounting groove at a corresponding position, a second screw sleeve is movably mounted on the rod body of the first adjusting screw, one end of the second screw sleeve is fixedly connected to one end of the mounting plate, and an end of the mounting plate away from the second screw sleeve is slidably set inside the second mounting groove away from the first adjusting screw.

[0017] Preferably, the adjustment mechanism includes a second mounting bracket, which is mounted on the middle part of the upper surface of the mounting plate, a second servo motor is mounted on the top of the second mounting bracket, a rotating column is mounted on the output end of the second servo motor, one end of the rotating column passes through the mounting plate and is fixedly connected to one side of the upper surface of the connecting plate, a rotating limit block is provided on the outer surface of the rotating column, and a rotating limit groove cooperating with the rotating limit block is opened inside the mounting plate.

[0018] Preferably, a third mounting groove is opened on the lower surface of the connecting plate, and a third driving motor is also installed on one end surface of the connecting plate. A second adjusting screw is installed on the output end of the third driving motor, and one end of the second adjusting screw is rotatably set on the inner wall of one end of the third mounting groove.

[0019] Preferably, a third screw sleeve is movably mounted on the rod body of the second adjusting screw, a mounting block is provided at the bottom of the third screw sleeve, and the welding gun is mounted at the bottom of the mounting block.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The driving gear is controlled to rotate by the drive of the first servo motor. Under the meshing action between the driving gear and the driven gear, the rotating rod can be driven to rotate, thereby driving the bottom plate to rotate as a whole, and the overall angular position of the clamped workpiece can be adjusted. The overall angular position of the workpiece can be adjusted without repeated manual disassembly and clamping operations on the workpiece. The operation is more convenient and can effectively improve the processing efficiency.

[0022] 2. The second servo motor drives the rotating column to rotate, which in turn drives the connecting plate to rotate, so that the position of the welding gun can be adjusted. The height and front and rear positions of the welding gun can be adjusted by driving the second and third drive motors. Welding can be performed at various positions of the same workpiece without multiple clamping to adjust the position, which can effectively save processing time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 A top view of the present invention;

[0025] Figure 3 For the present invention Figure 2 Schematic diagram of the three-dimensional structure of the cross section at AA in the middle;

[0026] Figure 4 For the present invention Figure 2 Schematic diagram of the three-dimensional structure of the cross section at BB in the middle;

[0027] Figure 5 For the present invention Figure 2 Schematic diagram of the three-dimensional structure of the cross section at CC;

[0028] Figure 6 For the present invention Figure 3 Enlarged view of point D in the middle;

[0029] Figure 7 For the present invention Figure 4 Enlarged view of point E in the middle.

[0030] In the figure: 1, workbench; 2, electric slide rail; 3, electric slide block; 4, side plate; 5, rotation control mechanism; 501, first mounting frame; 502, first servo motor; 503, driving gear; 504, rotating rod; 505, driven gear; 6, fixing mechanism; 601, first mounting slot; 602, first drive motor; 603, bidirectional screw rod; 604, first screw rod sleeve; 605, clamping plate; 7, support rod; 701, second mounting slot; 702, second drive Motor; 703, first adjusting screw; 704, second screw sleeve; 8, mounting plate; 801, rotation limit slot; 9, adjusting mechanism; 901, second mounting bracket; 902, second servo motor; 903, rotating column; 9031, rotation limit block; 10, connecting plate; 1001, third mounting slot; 1002, third driving motor; 1003, second adjusting screw; 1004, third screw sleeve; 1005, mounting block; 11, welding gun; 12, bottom plate. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0032] A method for manufacturing a universal generator bracket comprises the following steps:

[0033] S1: Raw material preparation, raw materials are needed for preparation and processing;

[0034] S2: Material cutting, using a cutting machine to cut the material according to processing requirements;

[0035] S3: Welding, fixing the material by the fixing mechanism 6, and then welding by the welding gun 11;

[0036] S4: Cooling, removing the welded workpiece, and obtaining the finished bracket after the weld is cooled.

[0037] like Figure 1 , Figure 2 As shown, a universal generator bracket welding device includes a workbench 1, electric slide rails 2 are arranged on both sides of the interior of the workbench 1, an electric slider 3 is slidably installed inside each electric slide rail 2, a side surface of each electric slider 3 is installed with a side plate 4, a bottom plate 12 is installed between the two side plates 4, a rotation control mechanism 5 for controlling the rotation of the bottom plate 12 is arranged on one side of the side plate 4, a fixing mechanism 6 for fixing the workpiece is arranged on the upper surface of the bottom plate 12, support rods 7 are installed on both sides of the upper surface of the workbench 1, a mounting plate 8 is movably arranged between the two support rods 7, a connecting plate 10 is movably installed at the bottom of the mounting plate 8, an adjusting mechanism 9 for controlling the rotation of the connecting plate 10 is arranged on the upper surface of the mounting plate 8, and a welding gun 11 is movably installed at the bottom of the connecting plate 10.

[0038] like Figure 4 , Figure 7 As shown, the rotation control mechanism 5 includes a first mounting frame 501, which is fixedly mounted on a side surface of one of the side panels 4, a first servo motor 502 is mounted on one end of the first mounting frame 501, a driving gear 503 is mounted on the output end of the first servo motor 502, one end of the driving gear 503 is rotatably arranged on a side surface of the side panel 4 at a corresponding position, a rotating rod 504 is rotatably mounted on an inner side of the first mounting frame 501, a driven gear 505 is fixedly mounted on the rod body of the rotating rod 504, the driven gear 505 and the driving gear 503 are meshed with each other, one end of the rotating rod 504 passes through the side panel 4 and is fixedly connected to the middle part of one end of the bottom panel 12, and one end of the bottom panel 12 away from the rotating rod 504 is rotatably arranged on a side surface of the side panel 4 at a corresponding position.

[0039] Through the meshing action between the driving gear 503 and the driven gear 505, the driving of the first servo motor 502 can cause the rotating rod 504 to drive the bottom plate 12 to rotate, so that the overall angle of the workpiece can be adjusted to meet more processing requirements.

[0040] like Figure 3 , Figure 7As shown, the fixing mechanism 6 includes a first mounting groove 601, which is opened on the upper surface of the base plate 12, a first driving motor 602 is installed at one end inside the first mounting groove 601, a bidirectional screw rod 603 is installed at the output end of the first driving motor 602, one end of the bidirectional screw rod 603 is rotatably set on the inner wall of one end of the first mounting groove 601, first screw rod sleeves 604 are movably installed on both sides of the rod body of the bidirectional screw rod 603, and a splint 605 is installed on the top of each first screw rod sleeve 604.

[0041] Through the meshing transmission between the bidirectional screw 603 and the first screw sleeve 604, under the drive of the first drive motor 602, the two clamping plates 605 can be controlled to move to clamp and fix the workpiece, so that the workpiece will not be positionally offset during the welding process.

[0042] like Figure 3 As shown, a second mounting groove 701 is provided on one side surface of each support rod 7, a second driving motor 702 is installed on the top of one of the support rods 7, and a first adjusting screw rod 703 is installed on the output end of the second driving motor 702, one end of the first adjusting screw rod 703 is rotatably set on the bottom inner wall of the second mounting groove 701 at a corresponding position, a second screw rod sleeve 704 is movably installed on the rod body of the first adjusting screw rod 703, one end of the second screw rod sleeve 704 is fixedly connected to one end of the mounting plate 8, and the end of the mounting plate 8 away from the second screw rod sleeve 704 is slidably set inside the second mounting groove 701 away from the side of the first adjusting screw rod 703.

[0043] Through the meshing transmission between the first adjusting screw 703 and the second screw sleeve 704, under the drive of the second drive motor 702, the position of the mounting plate 8 can be adjusted, so that the height of the welding gun 11 can be adjusted, and the position of the welding gun 11 can be adjusted according to the different heights of the workpiece.

[0044] like Figure 3 , Figure 6 As shown, the adjustment mechanism 9 includes a second mounting frame 901, which is mounted on the middle part of the upper surface of the mounting plate 8, a second servo motor 902 is mounted on the top of the second mounting frame 901, a rotating column 903 is mounted on the output end of the second servo motor 902, one end of the rotating column 903 passes through the mounting plate 8 and is fixedly connected to one side of the upper surface of the connecting plate 10, a rotating limit block 9031 is arranged on the outer surface of the rotating column 903, and a rotating limit groove 801 cooperating with the rotating limit block 9031 is opened inside the mounting plate 8.

[0045] By driving the second servo motor 902, the rotating column 903 drives the connecting plate 10 to rotate, and then the position of the bottom welding gun 11 can be adjusted to facilitate welding at different positions. Through the rotation cooperation between the rotating limit block 9031 and the rotating limit groove 801, the moving trajectory of the rotating column 903 can be limited, making the rotating column 903 more stable during the rotation process.

[0046] like Figure 5 As shown, a third mounting groove 1001 is provided on the lower surface of the connecting plate 10, and a third driving motor 1002 is also installed on the surface of one end of the connecting plate 10, and a second adjusting screw 1003 is installed on the output end of the third driving motor 1002, and one end of the second adjusting screw 1003 is rotatably set on the inner wall of one end of the third mounting groove 1001, and a third screw sleeve 1004 is movably installed on the rod body of the second adjusting screw 1003, and a mounting block 1005 is provided at the bottom of the third screw sleeve 1004, and the welding gun 11 is installed at the bottom of the mounting block 1005.

[0047] Through the meshing transmission between the second adjusting screw 1003 and the third screw sleeve 1004, the mounting block 1005 can be controlled to move under the drive of the third driving motor 1002, and the front and rear positions of the welding gun 11 can be adjusted to facilitate welding at different positions.

[0048] The working principle of the manufacturing method and welding device of a universal generator bracket:

[0049] When in use, the workpiece to be welded is placed on the surface of the base plate 12, and the bidirectional screw rod 603 is controlled to rotate by the drive of the first drive motor 602. Under the meshing action between the bidirectional screw rod 603 and the first screw rod sleeve 604, the two first screw rod sleeves 604 can drive the clamping plate 605 to move in opposite directions, thereby clamping and fixing the workpiece to facilitate welding work. Through the connection and cooperation between the electric slider 3 and the electric slide rail 2, the front and rear position of the base plate 12 can be adjusted, thereby adjusting the position of the workpiece to facilitate welding. The first adjusting screw rod 703 is driven to rotate by the second drive motor 702. Under the meshing action between the first adjusting screw rod 703 and the second screw rod sleeve 704, the second screw rod sleeve 704 can drive the mounting plate 8 to move up and down, thereby adjusting the height position of the welding gun 11. The second adjusting screw rod 1003 is driven to rotate by the third drive motor 1002. Under the meshing action between the second adjusting screw rod 1003 and the third screw rod sleeve 1004, the third screw rod sleeve 1004 drives the mounting block 1005 to move, and then the front and rear positions of the welding gun 11 can be adjusted, which is convenient for welding work at different positions. The driving gear 503 is controlled to rotate by the driving of the first servo motor 502. Under the meshing action between the driving gear 503 and the driven gear 505, the rotating rod 504 can be driven to rotate, thereby driving the bottom plate 12 to rotate as a whole, and the overall angular position of the clamped workpiece can be adjusted. The adjustment of the overall angular position of the workpiece can be completed without manually performing repeated disassembly and clamping operations on the workpiece. The operation is more convenient, saving processing time, and can effectively improve processing efficiency. The second servo motor 902 drives the rotating column 903 to rotate, and then the connecting plate 10 can be driven to rotate, so that the position of the welding gun 11 can be adjusted. With the drive of the second drive motor 702 and the third drive motor 1002 to adjust the position of the welding gun 11, welding work can be performed at various positions of the same workpiece, without multiple clamping to adjust the position, which can effectively save processing time.

[0050] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A method for manufacturing a universal generator bracket, Features: The steps are as follows: S1: Raw material preparation, raw materials are needed for preparation and processing; S2: Material cutting, using a cutting machine to cut the material according to processing requirements; S3: welding, fixing the material by a fixing mechanism (6), and then welding by a welding gun (11); S4: Cooling, removing the welded workpiece, and obtaining the finished bracket after the weld is cooled.

2. A universal generator bracket welding device, comprising a workbench (1), Features: Electric slide rails (2) are provided on both sides of the workbench (1), and an electric slider (3) is slidably installed inside each of the electric slide rails (2). A side surface of each electric slider (3) is installed with a side plate (4), and a bottom plate (12) is installed between the two side plates (4). A rotation control mechanism (5) for controlling the rotation of the bottom plate (12) is provided on one side of the side plate (4). A fixing mechanism (6) for fixing a workpiece is provided on the upper surface of the bottom plate (12). Support rods (7) are installed on both sides of the upper surface of the workbench (1), and a mounting plate (8) is movably installed between the two support rods (7). A connecting plate (10) is movably installed at the bottom of the connecting plate (8), and an adjusting mechanism (9) for controlling the rotation of the connecting plate (10) is provided on the upper surface of the connecting plate (10). A welding gun (11) is movably installed at the bottom of the connecting plate (10).

3. A universal generator bracket welding device according to claim 2, Features: The rotation control mechanism (5) comprises a first mounting frame (501), the first mounting frame (501) being fixedly mounted on a side surface of one of the side panels (4), a first servo motor (502) being mounted on one end of the first mounting frame (501), and a driving gear (503) being mounted on an output end of the first servo motor (502).

4. A universal generator bracket welding device according to claim 3, Features: One end of the driving gear (503) is rotatably mounted on a side surface of the side plate (4) at a corresponding position; a rotating rod (504) is rotatably mounted on one side of the interior of the first mounting frame (501); a driven gear (505) is fixedly mounted on the rod body of the rotating rod (504); the driven gear (505) and the driving gear (503) are meshed with each other; one end of the rotating rod (504) passes through the side plate (4) and is fixedly connected to the middle of one end of the bottom plate (12); and one end of the bottom plate (12) away from the rotating rod (504) is rotatably mounted on a side surface of the side plate (4) at a corresponding position.

5. A universal generator bracket welding device according to claim 2, Features: The fixing mechanism (6) comprises a first mounting groove (601), wherein the first mounting groove (601) is provided on the upper surface of the bottom plate (12), a first driving motor (602) is installed at one end inside the first mounting groove (601), and a bidirectional screw rod (603) is installed at the output end of the first driving motor (602).

6. A universal generator bracket welding device according to claim 5, Features: One end of the bidirectional screw rod (603) is rotatably arranged on the inner wall of one end of the first mounting groove (601), and first screw rod sleeves (604) are movably installed on the rod bodies on both sides of the bidirectional screw rod (603), and a clamping plate (605) is installed on the top of each first screw rod sleeve (604).

7. A universal generator bracket welding device according to claim 2, Features: A second mounting groove (701) is provided on one side surface of each support rod (7), a second drive motor (702) is installed on the top of one of the support rods (7), a first adjusting screw rod (703) is installed on the output end of the second drive motor (702), one end of the first adjusting screw rod (703) is rotatably arranged on the bottom inner wall of the second mounting groove (701) at a corresponding position, a second screw rod sleeve (704) is movably arranged on the rod body of the first adjusting screw rod (703), one end of the second screw rod sleeve (704) is fixedly connected to one end of the mounting plate (8), and one end of the mounting plate (8) away from the second screw rod sleeve (704) is slidably arranged inside the second mounting groove (701) away from the first adjusting screw rod (703).

8. A universal generator bracket welding device according to claim 2, Features: The adjustment mechanism (9) comprises a second mounting frame (901), the second mounting frame (901) is mounted on the middle part of the upper surface of the mounting plate (8), a second servo motor (902) is mounted on the top of the second mounting frame (901), a rotating column (903) is mounted on the output end of the second servo motor (902), one end of the rotating column (903) passes through the mounting plate (8) and is fixedly connected to one side of the upper surface of the connecting plate (10), a rotating limit block (9031) is arranged on the outer surface of the rotating column (903), and a rotating limit groove (801) cooperating with the rotating limit block (9031) is opened inside the mounting plate (8).

9. A universal generator bracket welding device according to claim 2, Features: A third mounting groove (1001) is provided on the lower surface of the connecting plate (10), and a third driving motor (1002) is also installed on one end surface of the connecting plate (10). A second adjusting screw rod (1003) is installed on the output end of the third driving motor (1002), and one end of the second adjusting screw rod (1003) is rotatably arranged on the inner wall of one end of the third mounting groove (1001).

10. A universal generator bracket welding device according to claim 9, Features: A third screw sleeve (1004) is movably mounted on the rod body of the second adjusting screw (1003), a mounting block (1005) is provided at the bottom of the third screw sleeve (1004), and the welding gun (11) is mounted at the bottom of the mounting block (1005).

Images