Production method of novel cathode roller

Abstract

The invention relates to the technical field of cathode roller machining, and discloses a novel cathode roller production method which comprises the following steps: step 1, primary machining; step 2, clamping; step 3, positioning; step 4, aligning; and fifthly, welding is conducted. Through trepanning treatment on the surfaces of the end cover and the central shaft of the cathode roller, the inside and the outside of the cathode roller can be unblocked finally, hydrogen accumulation does not exist, and later manual self-exhaust operation is not needed, so that the operation is simpler, the later maintenance efficiency can be improved conveniently, and a driving source can be used for driving the cathode roller to rotate. According to the cathode roller lifting and descending device, the cathode roller base body is lifted and descended, the cathode roller base body is clamped at the designated position, the cathode roller end cover and the cathode roller base body can be driven to be assembled together, then operation is simplified, the workload rise caused by repeated labor is avoided, and the production efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of cathode roller processing, and in particular relates to a production method for a novel cathode roller. Background Art

[0002] The cathode roller is one of the core components in the aluminum electrolysis cell. During the aluminum electrolysis process, the cathode roller carries the current and provides the necessary electron path for the electrolysis reaction. Its main function is to receive the current from the power supply and distribute it to the corresponding areas of the electrolysis cell to promote the reduction of aluminum ions and the deposition of aluminum.

[0003] When the existing cathode roller is in operation for a long time, there is a probability that hydrogen will appear in the inner cavity of the cathode roller. There have been explosions during maintenance drilling. Later, wet drilling and static degassing were all used. Therefore, each degassing requires manual operation, which makes the operation more troublesome. In addition, during the production and manufacturing process of the cathode roller, the cathode roller base and the end cover need to be welded to each other to ensure that the cathode roller can form a whole. However, in actual welding, the operator needs to place the cathode roller base in a closed space to ensure that welding debris does not splash, and then drive the end cover and the cathode roller base to cooperate before welding can be carried out. After welding, the workpiece is in a closed space and is not easy to take out, so the overall operation is more complicated.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is: A novel method for producing a cathode roller comprises the following steps: Step 1: Primary processing: weld the cathode roller end cover and the center shaft together, install the welded workpiece on the punching machine, and open through holes on the cathode roller end cover and the end surface of the center shaft; Step 2: Clamp and install the center shaft in the positioning unit; Step 3: Positioning, installing the cathode roller substrate as a whole in the bearing unit; Step 4: Alignment, start the hydraulic system, the hydraulic system drives the clamping unit and the carrying unit to slide downward synchronously, wherein the carrying unit stops moving and drives the clamping unit to clamp the cathode roller matrix as a whole, and at this time the positioning unit continues to move downward to push the cathode roller end cover to cooperate with the cathode roller matrix; Step 5: welding, welding the cathode roller end cover and the cathode roller base by a welding machine; The bearing unit comprises a bearing platform, a processing platform is slidably mounted on the outer wall of the bearing platform, a reset rod is mounted on the bottom of the bearing platform, and the reset rod movably passes through the processing platform, a reset spring is clamped between the reset rod and the processing platform, a rocker arm is rotatably mounted on the side wall of the bearing platform, the end of the rocker arm is slidably connected to the bottom of the bearing platform, a side plate is provided on the side wall of the rocker arm, a strip groove is provided on the rocker arm, a slot is provided on the side plate, the slot and the strip groove are connected to each other, the slot and the strip groove have the same width, and a cathode roller substrate is provided on the bearing platform; The clamping unit comprises a clamping plate, which is connected to an auxiliary slider sliding at the bottom of the processing table through a connecting assembly, a synchronous plate is installed on the side wall of the auxiliary slider, a swing arm is rotatably installed on the side wall of the synchronous plate, and a positioning slider is installed at the end of the swing arm, an extrusion cover is installed on the side wall of the side plate, an extrusion block is slidably installed inside the extrusion cover, and the extrusion block is placed in a slot, a pressure rod is installed at the end of the extrusion block, and the pressure rod passes through the extrusion cover, and after the extrusion cover is rotated to a vertical state, the pressure rod corresponds horizontally to the positioning slider; The positioning unit includes a flat plate, which is interconnected with the central axis. Top rods are installed on both sides of the flat plate, and a top plate is installed at the bottom of the top rod, and a sliding rod is installed at the end of the top plate. The sliding rod is slidably connected to the strip groove, and the width of the strip groove and the diameter of the sliding rod are adapted to each other.

[0006] As a preferred embodiment of the present invention, a mounting hole is provided on the surface of the processing table, the size of the mounting hole and the size of the supporting platform are adapted to each other, a notch is provided on the processing table, the side panel slides in the notch, a base is installed at the bottom of the processing table, and four supporting legs are installed at the bottom corners of the base.

[0007] As a preferred embodiment of the present invention, a mounting groove is provided on the surface of the supporting platform, and the cathode roller base is placed in the mounting groove, a reset cover is installed at the bottom of the processing table, a reset plate is slidably arranged inside the reset cover, the reset plate and the reset rod are connected to each other, and a reset spring is sleeved on the reset rod located on the inner side of the reset cover, one end of the reset spring is clamped on the reset plate, and the other end is clamped on the bottom of the processing table.

[0008] As a preferred embodiment of the present invention, a holder is installed at one end of the rocker arm, and the holder is welded to the inner wall of the processing table. A pair of supporting protrusions are installed on the processing table, and the top of the supporting protrusions is located on the same horizontal plane as the rotation center of the rocker arm.

[0009] As a preferred embodiment of the present invention, a guide rod is installed at the bottom of the bearing platform, and fixed seats are installed at both ends of the guide rod, and the fixed seats are welded and set at the bottom of the bearing platform. A guide slider is slidably set on the guide rod, and a guide spring is sleeved on the guide rod. One end of the guide spring is clamped on the fixed seat, and the other end of the guide spring is clamped on the guide slider, and the side wall of the guide slider is rotatably connected to the rocker arm.

[0010] As a preferred embodiment of the present invention, the connecting assembly includes a moving rod, one end of which is installed on the side wall of the clamp, the moving rod is in a horizontal state, and a connecting plate is installed on the other end of the moving rod. The connecting plate is welded to the auxiliary slider, and an auxiliary slide groove is opened at the bottom of the processing table, and the auxiliary slider is slidably set on the auxiliary slide groove.

[0011] As a preferred embodiment of the present invention, an auxiliary rod is movably installed at the center position of the synchronous plate, auxiliary seats are installed at both ends of the auxiliary rod, the auxiliary seats are welded to the side wall of the processing table, and a compression spring is sleeved on the auxiliary rod, one end of the compression spring is clamped on the auxiliary seat, and the other end is clamped on the side wall of the synchronous plate.

[0012] As a preferred embodiment of the present invention, a positioning slide rail is slidably arranged on the surface of the positioning slider, and the positioning slide rail is welded to the bottom of the processing table, a side rod is installed on the side wall of the positioning slider, a pressure plate is installed at the end of the side rod, and the diameter of the pressure plate is larger than the diameter of the side rod.

[0013] As a preferred embodiment of the present invention, a partition is slidably installed inside the extrusion hood, one end of the partition is connected to the extrusion block, and a slope is provided on the surface of the extrusion block, the other end of the partition is connected to the pressure rod, and a positioning spring is sleeved on the pressure rod, one end of the positioning spring is clamped on the inner wall of the extrusion hood, and the other end is clamped on the side wall of the partition.

[0014] As a preferred embodiment of the present invention, a sleeve is installed at the center of the flat plate, a center axis is sleeved inside the sleeve, a locking bolt is installed through the sleeve, and the end of the locking bolt is in contact with the center axis, an extension plate is installed on the side wall of the flat plate, the extension plate is interconnected with the output end of the hydraulic system, a sliding seat is installed on the side wall of the push rod, a limit rod is slidably installed on the sliding seat, and the bottom of the limit rod and the processing table are connected to each other, a limit plate is installed on the top of the limit rod, a limit spring is sleeved on the limit rod, and both ends of the limit spring are clamped on the processing table and the sliding seat.

[0015] Compared with the prior art, the present invention has the following beneficial effects: By opening holes on the cathode roller end cover and the surface of the center axis, the cathode roller can be unobstructed inside and outside, and there is no accumulation of hydrogen. There is no need for manual exhaust operation at a later stage, which makes the operation simpler and facilitates improving the efficiency of later maintenance.

[0016] By setting the bearing unit, clamping unit and positioning unit, when the hydraulic system pushes the entire positioning unit to move downward, the cathode roller end cover is synchronously opened and slides downward, and the top rod and the sliding rod of the side wall of the positioning unit can slide vertically downward during the sliding process, wherein the sliding rod can slide inside the strip groove, and then can drive the rocker arm with the strip groove to rotate, and after the rocker arm rotates, it can pull the bearing platform of the side wall to move downward, so that the cathode roller base on the bearing platform moves to the inside of the processing table, so as to avoid the splashing of debris during the later welding process, and because the bearing platform is driven to move by driving the rocker arm, after welding is completed, the operator can also drive the welding workpiece to move upward, so as to facilitate the later material taking operation, and when the rocker arm rotates to a horizontal state, the sliding rod can slide into the vertical slot, through The sliding bar continuously slides downward to squeeze the extrusion block, and the extrusion block drives the pressure bar to slide outward, and the pressure bar drives the positioning slider to slide outward at this time, and the swing arm on the positioning slider drives the synchronous plate to approach the center, thereby driving the auxiliary slider to slide. The clamping plate on the auxiliary slider clamps the stationary cathode roller base at this time, plays a fixing role, and in this process, the positioning unit always pushes the cathode roller end cover to move downward until it moves to the cathode roller base, stops moving, and then performs welding operation. The present invention can complete the lifting and lowering of the cathode roller base through a driving source, clamp the cathode roller base at a specified position, and drive the cathode roller end cover to be assembled with the cathode roller base, thereby simplifying the operation, avoiding the increase in workload caused by repeated labor, and improving production efficiency.

[0017] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In the attached picture: Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a partial cross-sectional view of the processing table of the present invention (I); Figure 3 It is a partial cross-sectional view of the processing table of the present invention (II); Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 For the present invention Figure 3 Bottom view of Figure 6 A bottom view of the processing table of the present invention; Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle; Figure 8 It is a cross-sectional view of the extrusion cover of the present invention.

[0019] In the figure: 1. Processing table; 11. Mounting hole; 12. Notch; 13. Base; 131. Support leg; 14. Support protrusion; 2. Carrying platform; 21. Mounting slot; 22. Reset rod; 221. Reset cover; 222. Reset plate; 223. Reset spring; 23. Rocker arm; 231. Strip groove; 232. Side plate; 233. Slot; 234. Card seat; 24. Guide slider; 241. Guide rod; 242. Fixed seat; 243. Guide spring; 3. Flat plate; 31. Bushing; 311. Locking bolt; 32. Ejector rod; 321. Ejector plate; 322. Sliding rod; 33. Sliding seat; 331. Limiting rod; 332. Limiting spring; 333. Limiting plate; 34. Extension plate; 4. Auxiliary slider; 41. Auxiliary slide; 411. Synchronous plate; 42. Auxiliary rod; 421. Compression spring; 422. Auxiliary seat; 423. Swing arm; 424. Positioning slider; 425. Positioning slide rail; 426. Side rod; 427. Press plate; 43. Connecting plate; 431. Moving rod; 432. Clamp plate; 5. Extrusion cover; 51. Extrusion block; 511. Inclined surface; 52. Press rod; 521. Partition plate; 522. Positioning spring; 6. Cathode roller substrate; 7. Cathode roller end cover; 71. Center axis. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention. Example 1

[0021] like Figures 1 to 8 As shown, a novel cathode roller production method comprises the following steps: Step 1: Initial processing, weld the cathode roller end cover 7 and the center shaft 71 together, install the welded workpiece on the punching machine, and open through holes on the end faces of the cathode roller end cover 7 and the center shaft 71; by opening holes on the surface of the cathode roller end cover and the center shaft, the cathode roller can be unobstructed inside and outside, there is no accumulation of hydrogen, and there is no need for manual exhaust operation in the later stage, which makes the operation simpler and facilitates improving the efficiency of later maintenance.

[0022] Step 2: Clamp and install the central shaft 71 in the positioning unit; Step 3: Positioning, installing the cathode roller base 6 as a whole in the bearing unit; Step 4: Alignment, start the hydraulic system, the hydraulic system drives the clamping unit and the bearing unit to slide downward synchronously, wherein the bearing unit stops moving and drives the clamping unit to clamp the cathode roller base 6 as a whole, and at this time the positioning unit continues to move downward to push the cathode roller end cover 7 to cooperate with the cathode roller base 6; Step 5: welding, welding the cathode roller end cover 7 and the cathode roller base 6 by a welding machine; The bearing unit includes a bearing platform 2, a processing platform 1 is slidably installed on the outer wall of the bearing platform 2, a reset rod 22 is installed at the bottom of the bearing platform 2, and the reset rod 22 movably passes through the processing platform 1, a reset spring 223 is clamped between the reset rod 22 and the processing platform 1, a rocker arm 23 is rotatably installed on the side wall of the bearing platform 2, the end of the rocker arm 23 is slidably connected with the bottom of the bearing platform 2, a side plate 232 is provided on the side wall of the rocker arm 23, a strip groove 231 is provided on the rocker arm 23, a slot 233 is provided on the side plate 232, the slot 233 and the strip groove 231 are connected to each other, the slot 233 and the strip groove 231 have the same width, and a cathode roller base 6 is provided on the bearing platform 2; the clamping unit includes a clamping plate 432, the clamping plate 432 is connected to the auxiliary sliding block 4 sliding at the bottom of the processing platform 1 through a connecting component, and the side wall of the auxiliary sliding block 4 is provided with a A synchronous plate 411 is installed, and a swing arm 423 is rotatably installed on the side wall of the synchronous plate 411, and a positioning slider 424 is installed at the end of the swing arm 423, an extrusion cover 5 is installed on the side wall of the side plate 232, an extrusion block 51 is slidably installed inside the extrusion cover 5, and the extrusion block 51 is placed in the slot 233, a pressure rod 52 is installed at the end of the extrusion block 51, and the pressure rod 52 passes through the extrusion cover 5, after the extrusion cover 5 is rotated to a vertical state, the pressure rod 52 and the positioning slider 424 correspond horizontally; the positioning unit includes a flat plate 3, the flat plate 3 is connected to the central axis 71, top rods 32 are installed on both sides of the flat plate 3, and a top plate 321 is installed at the bottom of the top rod 32, and a slide rod 322 is installed at the end of the top plate 321, the slide rod 322 is slidably connected to the strip groove 231, and the width of the strip groove 231 and the diameter of the slide rod 322 are adapted to each other.When the hydraulic system pushes the entire positioning unit to move downward, the cathode roller end cover 7 is synchronously opened and slides downward, and during the sliding process, the top rod 32 and the slide bar 322 of the side wall of the positioning unit can slide vertically downward, wherein the slide bar 322 can slide inside the strip groove 231, and then can drive the rocker arm 23 with the strip groove 231 to rotate, and after the rocker arm 23 rotates, it can pull the supporting platform 2 of the side wall to move downward, so that the cathode roller base 6 on the supporting platform 2 moves to the inside of the processing platform 1, avoiding the splashing of debris during the later welding process, and because the supporting platform 1 is driven to move by driving the rocker arm 23, after welding is completed, the operator can also drive the welding workpiece to move upward, which is convenient for the later material removal operation, and when the rocker arm 23 rotates to a horizontal state, the slide bar 322 can slide into the vertical slot 233, and continue to slide downward through the slide bar 322 The movement can squeeze the extrusion block 51, and the extrusion block 51 drives the pressure rod 52 to slide outward, and the pressure rod 52 drives the positioning slider 424 to slide outward at this time, and the swing arm 423 on the positioning slider 424 drives the synchronous plate 411 to approach the center, and then drives the auxiliary slider 4 to slide. The clamping plate 432 on the auxiliary slider 4 clamps the static cathode roller base 6 at this time, and plays a fixing role. In this process, the positioning unit always pushes the cathode roller end cover 7 to move downward until it moves to the cathode roller base 6, stops moving, and then performs welding operation. The present invention can complete the lifting and lowering of the cathode roller base 6 through a driving source, and clamps the cathode roller base 6 at a specified position, and can also drive the cathode roller end cover 7 to be assembled with the cathode roller base 6, thereby simplifying the operation, avoiding the increase in workload caused by repeated labor, and improving production efficiency.

[0023] like Figures 1 to 8 As shown, in a specific embodiment, a mounting hole 11 is provided on the surface of the processing table 1, the size of the mounting hole 11 and the size of the supporting table 2 are adapted to each other, a notch 12 is provided on the processing table 1, and the side plate 232 slides in the notch 12, a base 13 is installed at the bottom of the processing table 1, and four supporting legs 131 are installed at the bottom corners of the base 13. The base 13 can protect the structure at the bottom of the processing table 1.

[0024] like Figures 1 to 8As shown, further, a mounting groove 21 is provided on the surface of the carrier 2, and the cathode roller substrate 6 is placed in the mounting groove 21, a reset cover 221 is installed at the bottom of the processing table 1, a reset plate 222 is slidably provided inside the reset cover 221, the reset plate 222 and the reset rod 22 are connected to each other, and a reset spring 223 is sleeved on the reset rod 22 located on the inner side of the reset cover 221, one end of the reset spring 223 is clamped on the reset plate 222, and the other end is clamped on the bottom of the processing table 1. When the carrier 2 slides downward, the reset rod 22 at the bottom of the carrier 2 slides inside the reset cover 221, and the reset plate 222 at the end of the reset rod 22 slides inside the reset cover 221, thereby resetting the reset spring 223, and the original reset spring 223 is in a compressed state, so that the carrier 2 always has a tendency to move downward. Example 2

[0025] The difference between the above embodiment and this embodiment is that: Figures 1 to 8 As shown, a clamping seat 234 is installed at one end of the rocker arm 23, and the clamping seat 234 is welded to the inner wall of the processing table 1. A pair of supporting protrusions 14 are installed on the processing table 1, and the top of the supporting protrusion 14 is located on the same horizontal plane as the rotation center of the rocker arm 23. A guide rod 241 is installed at the bottom of the bearing platform 2, and fixed seats 242 are installed at both ends of the guide rod 241. The fixed seat 242 is welded and set at the bottom of the bearing platform 2. A guide slider 24 is slidably set on the guide rod 241, and a guide spring 243 is sleeved on the guide rod 241. One end of the guide spring 243 is clamped on the fixed seat 242, and the other end of the guide spring 243 is clamped on the guide slider 24. The side wall of the guide slider 24 and the rocker arm 23 are rotatably connected. During the rotation of the rocker arm 23, the guide slider 24 at the end of the rocker arm 23 can slide on the guide rod 241, and the guide spring 243 on the guide rod 241 is compressed, and the guide spring 243 is used to facilitate the subsequent resetting operation. When the guide slider 24 slides, the support platform 2 can slide downward at this time, and the support platform 2 drives the cathode roller base 6 to slide downward until the rocker arm 23 rotates to a horizontal state. At this time, the support platform 2 stops moving, and finally the cathode roller base 6 is installed inside the processing table 1.

[0026] like Figures 1 to 8 As shown, in a specific embodiment, the connecting assembly includes a moving rod 431, one end of the moving rod 431 is installed on the side wall of the clamp 432, the moving rod 431 is in a horizontal state, and a connecting plate 43 is installed on the other end of the moving rod 431. The connecting plate 43 is welded to the auxiliary slider 4, and an auxiliary slide groove 41 is opened at the bottom of the processing table 1, and the auxiliary slider 4 is slidably set on the auxiliary slide groove 41.

[0027] like Figures 1 to 8As shown, further, an auxiliary rod 42 is installed movably through the center of the synchronous plate 411, and auxiliary seats 422 are installed at both ends of the auxiliary rod 42. The auxiliary seats 422 are welded to the side wall of the processing table 1. A compression spring 421 is sleeved on the auxiliary rod 42, and one end of the compression spring 421 is clamped on the auxiliary seat 422, and the other end is clamped on the side wall of the synchronous plate 411. A positioning slide rail 425 is slidably provided on the surface of the positioning slide block 424, and the positioning slide rail 425 is welded to the bottom of the processing table 1. A side rod 426 is installed on the side wall of the positioning slide block 424, and a pressure plate 427 is installed at the end of the side rod 426. The diameter of the pressure plate 427 is larger than the diameter of the side rod 426. Example 3

[0028] The difference between the above embodiment and this embodiment is that: Figures 1 to 8 As shown, a partition 521 is slidably installed inside the extrusion cover 5, one end of the partition 521 is connected to the extrusion block 51, and the surface of the extrusion block 51 is provided with an inclined surface 511, the other end of the partition 521 is connected to the pressure rod 52, and a positioning spring 522 is sleeved on the pressure rod 52, one end of the positioning spring 522 is clamped on the inner wall of the extrusion cover 5, and the other end is clamped on the side wall of the partition 521. When the slide bar 322 slides along the slot 233, the slide bar 322 can press the extrusion block 51 through the inclined surface 511, and the extrusion block 51 at this time drives the partition 521 to slide inside the extrusion cover 5, and squeezes the positioning spring 522, and the positioning spring 522 facilitates the later reset operation, and after the partition 521 slides, the pressure rod 52 at this time starts to move outward.

[0029] like Figures 1 to 8As shown, in a specific embodiment, a sleeve 31 is installed at the center of the flat plate 3, a center shaft 71 is sleeved inside the sleeve 31, a locking bolt 311 is installed through the sleeve 31, and the end of the locking bolt 311 is in contact with the center shaft 71. The processed cathode roller end cover 7 and the center shaft 71 are installed on the flat plate 3, the center shaft 71 is first inserted into the sleeve 31, and the sleeve 31 is tightened as a whole by the locking bolt 311, thereby achieving the purpose of fixing the center shaft 71 and the cathode roller end cover 7. An expansion plate 34 is installed on the side wall of the flat plate 3, and the expansion plate 34 is connected to the output end of the hydraulic system. A slide 33 is installed on the side wall of the top rod 32. A limit rod 331 is slidably installed on the slide 33, and the bottom of the limit rod 331 is connected to the processing table 1. A limit plate 333 is installed on the top of the limit rod 331. A limit spring 332 is sleeved on the limit rod 331, and both ends of the limit spring 332 are clamped on the processing table 1 and the slide 33. When the hydraulic system drives the flat plate 3 to slide downward, the flat plate 3 drives the top rod 32 and the slide 33 at the bottom to slide downward. At this time, the slide 33 can slide downward along the limit rod 331. The limit spring 332 can be compressed during the sliding process. The compressed limit spring 332 facilitates the reset operation later, and the limit plate 333 is installed on the limit rod 331. The limit plate 333 ensures that the slide 33 and the limit rod 331 will not separate.

[0030] The implementation principle of a novel cathode roller production method of this embodiment is as follows: First, the operator welds the cathode roller end cover 7 and the center shaft 71 together, installs the welded workpiece on a punching machine, and opens through holes on the end faces of the cathode roller end cover 7 and the center shaft 71. By performing hole opening treatment on the surface of the cathode roller end cover 7 and the center shaft 71, the cathode roller can be unobstructed inside and outside, and there is no accumulation of hydrogen. There is no need for manual exhaust operation at a later stage, which makes the operation simpler and facilitates improving the efficiency of later maintenance.

[0031] Then the operator installs the processed cathode roller end cover 7 and center shaft 71 on the flat plate 3, first inserts the center shaft 71 into the sleeve 31, and tightens the sleeve 31 as a whole by tightening the locking bolt 311, thereby achieving the purpose of fixing the center shaft 71 and the cathode roller end cover 7.

[0032] Then, the cathode roller base 6 is placed as a whole on the mounting groove 21 of the supporting platform 2 .

[0033] Then the operator starts the hydraulic system (the hydraulic system is a prior art, the working principle will not be described here, and it is not described in the drawings), the hydraulic system drives the connected expansion plate 34 to slide downward, the expansion plate 34 can drive the flat plate 3 to slide vertically downward, and the cathode roller end cover 7 can slide vertically downward and move toward the surface of the cathode roller base 6.

[0034] When the flat plate 3 slides downward, the flat plate 3 drives the top rod 32 and the slide seat 33 at the bottom to slide downward. The slide seat 33 can slide downward along the limit rod 331 at this time. The limit spring 332 can be compressed during the sliding process. The compressed limit spring 332 is convenient for the subsequent resetting operation. In addition, a limit plate 333 is installed on the limit rod 331. The limit plate 333 ensures that the slide seat 33 and the limit rod 331 will not separate.

[0035] When the top rod 32 slides downward, the top rod 32 can drive the top plate 321 at the bottom to slide downward, and the top plate 321 drives the bottom sliding rod 322 to slide downward. The sliding rod 322 can now slide in the bar groove 231 of the rocker arm 23, thereby driving the rocker arm 23 to rotate around the base 234. Until the rocker arm 23 rotates to a horizontal state, the side plate 232 rotates to a vertical state, and the pressure rod 52 on the side plate 232 and the side wall of the pressure plate 427 correspond to each other, and the sliding rod 322 slides to the connection between the slot 233 and the bar groove 231.

[0036] During the rotation of the rocker arm 23, the guide slider 24 at the end of the rocker arm 23 can slide on the guide rod 241, and the guide spring 243 on the guide rod 241 is compressed, and the guide spring 243 is used to facilitate the subsequent resetting operation. When the guide slider 24 slides, the support platform 2 can slide downward at this time, and the support platform 2 drives the cathode roller base 6 to slide downward until the rocker arm 23 rotates to a horizontal state. At this time, the support platform 2 stops moving, and finally the cathode roller base 6 is installed inside the processing table 1.

[0037] When the support platform 2 slides downward, the reset rod 22 at the bottom of the support platform 2 slides inside the reset cover 221, and the reset plate 222 at the end of the reset rod 22 slides inside the reset cover 221, thereby resetting the reset spring 223, and the original reset spring 223 is in a compressed state.

[0038] When the rocker arm 23 rotates to a horizontal state, the cathode roller base 6 is in a stationary state. When the top rod 32 and the slide bar 322 continue to slide downward, the slide bar 322 can slide into the slot 233. Then the slide bar 322 can press the extrusion block 51 through the inclined surface 511. At this time, the extrusion block 51 drives the partition 521 to slide inside the extrusion cover 5 and squeezes the positioning spring 522. The positioning spring 522 facilitates the subsequent resetting operation. After the partition 521 slides, the pressure rod 52 begins to move outward.

[0039] The pressure rod 52 can now squeeze the pressure plate 427, and the pressure plate 427 drives the side rod 426 to slide, and the side rod 426 pushes the positioning slide block 424 to slide on the positioning slide rail 425, and the swing arm 423 of the side wall of the positioning slide block 424 drives a pair of synchronous plates 411 to slide on the auxiliary rod 42, and compresses the compression spring 421, and the compression spring 421 is used to facilitate the later reset operation, and the synchronous plate 411 can finally drive the auxiliary slide block 4 to slide in the auxiliary slide groove 41, and then drive the connecting plate 43 and the moving rod 431 to slide, and the moving rod 431 drives the clamping plate 432 to move toward the center to clamp and fix the cathode roller base 6, and the flat plate 3 is always moving downward at this time, and finally the cathode roller end cover 7 can be moved to the welding position of the cathode roller base 6, and then the welding operation is completed by the welding gun.

Claims

1. A novel method for producing a cathode roller, characterized in that: The following steps are involved: Step 1: preliminary processing, welding the cathode roller end cover (7) and the center shaft (71) together, installing the welded workpiece on a punching machine, and opening through holes on the end faces of the cathode roller end cover (7) and the center shaft (71); Step 2: Clamping and installing the center shaft (71) in the positioning unit; Step 3: Positioning, installing the cathode roller base (6) as a whole in the bearing unit; Step 4: Alignment, start the hydraulic system, the hydraulic system drives the clamping unit and the bearing unit to slide downward synchronously, wherein the bearing unit stops moving and then drives the clamping unit to clamp the cathode roller base (6) as a whole, and at this time the positioning unit continues to move downward to push the cathode roller end cover (7) to cooperate with the cathode roller base (6); Step 5: welding, welding the cathode roller end cover (7) and the cathode roller base (6) by a welding machine; The bearing unit comprises a bearing platform (2), a processing platform (1) is slidably mounted on the outer wall of the bearing platform (2), a reset rod (22) is mounted on the bottom of the bearing platform (2), and the reset rod (22) movably penetrates the processing platform (1), a reset spring (223) is clamped between the reset rod (22) and the processing platform (1), a rocker arm (23) is rotatably mounted on the side wall of the bearing platform (2), the end of the rocker arm (23) is slidably connected to the bottom of the bearing platform (2), a side plate (232) is provided on the side wall of the rocker arm (23), a strip groove (231) is provided on the rocker arm (23), a slot (233) is provided on the side plate (232), the slot (233) and the strip groove (231) are connected to each other, the slot (233) and the strip groove (231) have the same width, and a cathode roller substrate (6) is provided on the bearing platform (2); The clamping unit comprises a clamping plate (432), the clamping plate (432) being connected to an auxiliary slider (4) sliding at the bottom of the processing table (1) through a connecting assembly, a synchronous plate (411) being installed on the side wall of the auxiliary slider (4), a swing arm (423) being rotatably installed on the side wall of the synchronous plate (411), and a positioning slider (424) being installed at the end of the swing arm (423), an extrusion cover (5) being installed on the side wall of the side plate (232), an extrusion block (51) being slidably installed inside the extrusion cover (5), and the extrusion block (51) being placed in a slot (233), a pressure rod (52) being installed at the end of the extrusion block (51), and the pressure rod (52) passing through the extrusion cover (5), and after the extrusion cover (5) is rotated to a vertical state, the pressure rod (52) and the positioning slider (424) are horizontally corresponding; The positioning unit comprises a flat plate (3), the flat plate (3) being connected to the central axis (71), top rods (32) being installed on both sides of the flat plate (3), a top plate (321) being installed at the bottom of the top rod (32), and a sliding rod (322) being installed at the end of the top plate (321), the sliding rod (322) being slidably connected to the strip groove (231), and the width of the strip groove (231) and the diameter of the sliding rod (322) being adapted to each other.

2. A method for producing a new cathode roller according to claim 1, characterized in that: The processing table (1) has a mounting hole (11) on its surface, the size of the mounting hole (11) being compatible with the size of the supporting platform (2), the processing table (1) has a notch (12), the side plate (232) slides in the notch (12), the bottom of the processing table (1) is provided with a base (13), and four supporting legs (131) are provided at the bottom corners of the base (13).

3. A method for producing a new cathode roller according to claim 1, characterized in that: The surface of the carrier platform (2) is provided with a mounting groove (21), and the cathode roller base (6) is placed in the mounting groove (21); a reset cover (221) is installed at the bottom of the processing platform (1); a reset plate (222) is slidably arranged inside the reset cover (221); the reset plate (222) and the reset rod (22) are connected to each other; a reset spring (223) is sleeved on the reset rod (22) located on the inner side of the reset cover (221); one end of the reset spring (223) is clamped on the reset plate (222), and the other end is clamped on the bottom of the processing platform (1).

4. A method for producing a new cathode roller according to claim 1, characterized in that: A holder (234) is installed at one end of the rocker arm (23), and the holder (234) is welded to the inner wall of the processing table (1). A pair of supporting protrusions (14) are installed on the processing table (1), and the top of the supporting protrusions (14) and the rotation center of the rocker arm (23) are located on the same horizontal plane.

5. A method for producing a new cathode roller according to claim 1, characterized in that: A guide rod (241) is installed at the bottom of the bearing platform (2), and fixed seats (242) are installed at both ends of the guide rod (241). The fixed seats (242) are welded and arranged at the bottom of the bearing platform (2). A guide slider (24) is slidably arranged on the guide rod (241), and a guide spring (243) is sleeved on the guide rod (241). One end of the guide spring (243) is clamped on the fixed seat (242), and the other end of the guide spring (243) is clamped on the guide slider (24). The side wall of the guide slider (24) is rotatably connected to the rocker arm (23).

6. A method for producing a new cathode roller according to claim 1, characterized in that: The connecting assembly comprises a moving rod (431), one end of the moving rod (431) is mounted on a side wall of a clamping plate (432), the moving rod (431) is in a horizontal state, the other end of the moving rod (431) is mounted with a connecting plate (43), the connecting plate (43) is welded to an auxiliary sliding block (4), an auxiliary sliding groove (41) is provided at the bottom of the processing table (1), and the auxiliary sliding block (4) is slidably arranged on the auxiliary sliding groove (41).

7. A method for producing a new cathode roller according to claim 1, characterized in that: An auxiliary rod (42) is movably installed at the center of the synchronous plate (411), and auxiliary seats (422) are installed at both ends of the auxiliary rod (42). The auxiliary seats (422) are welded to the side wall of the processing table (1). A compression spring (421) is sleeved on the auxiliary rod (42), and one end of the compression spring (421) is clamped on the auxiliary seat (422) and the other end is clamped on the side wall of the synchronous plate (411).

8. A method for producing a new cathode roller according to claim 1, characterized in that: The surface of the positioning slider (424) is slidably provided with a positioning rail (425), and the positioning rail (425) is welded to the bottom of the processing table (1). The side wall of the positioning slider (424) is installed with a side rod (426), and the end of the side rod (426) is installed with a pressure plate (427), and the diameter of the pressure plate (427) is larger than the diameter of the side rod (426).

9. A method for producing a new cathode roller according to claim 1, characterized in that: A partition (521) is slidably mounted inside the extrusion cover (5), one end of the partition (521) is connected to the extrusion block (51), and a slope (511) is provided on the surface of the extrusion block (51), the other end of the partition (521) is connected to the pressure rod (52), a positioning spring (522) is sleeved on the pressure rod (52), one end of the positioning spring (522) is clamped to the inner wall of the extrusion cover (5), and the other end is clamped to the side wall of the partition (521).

10. A method for producing a new cathode roller according to claim 1, characterized in that: A shaft sleeve (31) is installed at the center of the plate (3), a central shaft (71) is sleeved inside the shaft sleeve (31), a locking bolt (311) is installed through the shaft sleeve (31), and the end of the locking bolt (311) is in contact with the central shaft (71), an expansion plate (34) is installed on the side wall of the plate (3), and the expansion plate (34) is connected to the output end of the hydraulic system, a slide seat (33) is installed on the side wall of the push rod (32), a limit rod (331) is slidably installed on the slide seat (33), and the bottom of the limit rod (331) and the processing table (1) are connected to each other, a limit plate (333) is installed on the top of the limit rod (331), a limit spring (332) is sleeved on the limit rod (331), and both ends of the limit spring (332) are clamped on the processing table (1) and the slide seat (33).

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