Low-temperature tab glue and manufacturing equipment
By adopting specific proportional materials and structural designs in low-temperature ear glue, combined with rotary components and power components, the problems of high costs and stratification in the existing technology are solved, and the stability and life of the battery in low-temperature environments are improved. .
Patent Information
- Application Number
- CN202411343442.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2024-12-17
AI Technical Summary
The existing low-temperature electrode glue is highly manufactured, difficult to process due to high performance materials and complex design, and is prone to layering problems, affecting the stability and life of the battery.
Using the design of the framework layer and follower layer, the melting point temperature is controlled between 100°C-120°C through specific ratios of silicone rubber, fluoroelastomer and modified PP, as well as ceramic fibers and polyimide silver-plated fibers. , and use mixing equipment of rotary components and power components for raw materials to mix and extrude, to achieve effective thermal insulation and insulation.
It reduces the risk of degradation in low-temperature environments, improves the stability and reliability of the battery, extends the battery life, and solves the problems of single functions of manufacturing equipment and poor mixing effects.
Smart Images

Figure CN119141969A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of low-temperature tab glue, and in particular to low-temperature tab glue and manufacturing equipment. Background Art
[0002] With the rapid development of new energy and electric vehicle industries, battery technology has received increasing attention; as a core component of the battery, the tab has an important impact on the overall performance of the battery; in order to meet the use requirements in low-temperature environments, it is crucial to develop low-temperature tab glue with stable performance; existing low-temperature tab glue usually adopts a multi-layer structure design, including a specific ratio of glue layer, filler, insulation layer and follower layer to ensure the stability and safety of the battery under cold conditions; however, the high-performance materials and complex design of the existing tab glue have pushed up the manufacturing cost; secondly, the multi-layer structure and special material ratio increase the processing difficulty and require high-precision equipment and processes; finally, the existing low-temperature tab glue is prone to stratification due to the difference in the material ratio between the middle layer and the surface film layer.
[0003] For example, the Chinese invention patent (application number: CN202310145570.9) discloses a "ear glue structure and its preparation method". Its specification discloses that the ear of a soft-pack lithium battery is generally composed of a metal strip and an ear glue tape symmetrically attached to the two surfaces of the metal strip. The ear glue tape mainly plays an insulating role to prevent the metal strip from directly contacting the aluminum-plastic film and forming a short circuit. The existing ear glue tape generally has three layers. The middle film layer of the three-layer ear glue is generally made of a material with a high melting point, and the surface film layer is co-extruded with a low melting point material. However, the materials of the middle film layer and the surface film layer are different, and the bonding force between the middle film layer and the surface film layer is low. Therefore, under the long-term immersion corrosion of the battery electrolyte, the ear glue is prone to stratification, resulting in cracking of the battery seal, and eventually the problem of electrolyte leakage, and a low service life; the above patents can prove the defects of the existing technology.
[0004] Therefore, we made improvements to this and proposed low-temperature ear glue and manufacturing equipment. Summary of the invention
[0005] The purpose of the present invention is to: aim at the existing ear glue, whose high-performance materials and complex design push up the manufacturing cost; secondly, the multi-level structure and special material ratio increase the processing difficulty, requiring high-precision equipment and process.
[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following low-temperature tab glue and manufacturing equipment to improve the above-mentioned problems.
[0007] The specific application is as follows: The low-temperature ear glue comprises a skeleton layer and follower layers distributed at the upper and lower ends of the skeleton layer, which is modified by 100°C and 125°C particles, and the melting point temperature is controlled between 100°C-120°C. The skeleton layer is composed of particles with a melting point of 155°C-175°C. The skeleton layer specifically comprises a glue layer, a filler and a thermal insulation layer. The thickness ratio between the glue layer, the filler and the thermal insulation layer is 2:1:2. The glue layer is made of a mixture of the following weight percentages: 21% silicone rubber, 46% fluororubber and any proportion of modified PP (polypropylene). The thermal insulation layer adopts ceramic fiber, and the weight percentage of the ceramic fiber is 5%. The two groups of follower layers adopt polyimide and silver-plated fiber, and the weight percentages of the polyimide and the silver-plated fiber are both 2.5%.
[0008] As a preferred technical solution of the present application, the filler includes the following weight percentages: 7% insulating filler, 7% plasticizer, 1.2% cross-linking agent, 0.6% auxiliary cross-linking agent, 1.8% color additive, 1.5% waterproof additive, 0.7% antioxidant and 3% flame retardant.
[0009] As the preferred technical solution of the present application, the insulating filler is made of polystyrene and phenolic resin, and the ratio of polystyrene to phenolic resin is 1:1; the color additive is an environmentally friendly masterbatch; the waterproof additive is an organic silicon waterproofing agent; the antioxidant is N-isopropyl-N 、 -phenyl-p-phenylenediamine.
[0010] As a preferred technical solution of the present application, the plasticizer comprises dioctyl benzoate, triphenyl phosphate, epoxidized sesame oil and p-hydroxybenzoic acid, and the weight ratio is dioctyl benzoate: triphenyl phosphate: epoxidized sesame oil: p-hydroxybenzoic acid = 1:2:1:1.
[0011] As a preferred technical solution of the present application, the cross-linking agent is used to promote and initiate the formation of chemical covalent bonds and coordination bonds between polymer chains, so that multiple linear molecules are bonded and cross-linked to form a network. The cross-linking agent comprises epoxy resin, multifunctional polyaziridine and polysiloxane, and the weight ratio is 1:2:1.
[0012] As a preferred technical solution of the present application, the auxiliary cross-linking agent is used to increase the cross-linking density and enhance the physical properties of the material. The auxiliary cross-linking agent comprises trimethylolpropane triacrylate, triallyl cyanurate and triallyl isocyanurate, and the weight ratio is 1:3:2 respectively.
[0013] Low-temperature ear glue manufacturing equipment includes a mixing component for mixing and preparing raw materials, the inner cavity of the mixing component is provided with a rotating component for stirring, the outer side of the mixing component is provided with a power component for driving, the power component penetrates the mixing component and extends to the inner side of the rotating component, the bottom of the power component is provided with a supporting component, and the supporting component is socketed with the mixing component.
[0014] As a preferred technical solution of the present application, the mixing assembly includes a mixing tank, a feed pipe is provided through the top of the mixing tank, and a sealing plug is provided on the top of the feed pipe, a discharge port is provided at the bottom of the mixing tank, a compression molded plate is hinged at the bottom of the inner cavity of the mixing tank, and the compression molded plate is sealed and clamped to the discharge port, the top of the compression molded plate is tilted, the lower end of the compression molded plate is hinged to the mixing tank by a rebound hinge, a sealing rubber is installed at the bottom of the other end of the compression molded plate, a slot is provided at one end of the compression molded plate, and the slot matches the rotating assembly.
[0015] As a preferred technical solution of the present application, the rotating assembly includes a rotating tube arranged in the middle of the inner cavity of the mixing tank, the outer wall array of the rotating tube is provided with a fixed sleeve and a spring sheet, the fixed sleeve passes through the spring sheet and is connected to the rotating tube, the end of the spring sheet is fixedly connected to the outer wall of the rotating tube, and the spring sheet is arc-shaped, and the other end of the spring sheet is in contact with the inner wall of the mixing tank, the interior of the fixed sleeve is provided with a telescopic rod extending outward, and the fixed sleeve is sealingly sleeved with the telescopic rod, the telescopic rod is hollow and is connected to the fixed sleeve, one end of the telescopic rod is fixedly connected to the inner wall of the spring sheet, and the other end of the telescopic rod is fixedly installed with a compression spring, and the other end of the compression spring is fixedly connected to the inner wall of the fixed sleeve. A connecting rod is obliquely installed in the middle of the outer wall of the telescopic rod, and the other end of the connecting rod is connected to the inner wall of the end of the spring sheet, a clamping block is fixedly installed on the outer wall of the end of the spring sheet, and the clamping block matches the clamping groove, the inner wall of one end of the rotating tube is sealed with a sealing plate, and the sealing plate is fixedly connected to the inner wall of the mixing tank, and an extrusion plate is provided at the other end of the sealing plate, and the sealing plate is located at one end of the rotating tube close to the power assembly, and the other end of the rotating tube is sealed with a sealing sleeve, and the sealing sleeve is fixedly connected to the other side of the inner cavity of the mixing tank, the inner wall of the sealing sleeve is arrayed with teeth, and the inner wall of the rotating tube is arrayed with teeth at one end away from the sealing plate, and the rotating tube is meshed with the power assembly through the teeth.
[0016] As a preferred technical solution of the present application, the power assembly includes a servo motor arranged on the outer wall of the mixing tank, the output end of the servo motor penetrates the side wall of the mixing tank and the sealing plate and the extrusion plate and extends to the inner cavity of the rotating tube, the output end of the servo motor is fixedly installed with a first square tube, and the outer side of the first square tube is sleeved with a second square tube, the other end of the second square tube is fixedly installed with a gear, the gear is meshed with the teeth, the other end of the first square tube is fixedly installed with a limit spring, and the other end of the limit spring is fixedly connected to the gear, the power assembly also includes symmetrically arranged on the left and right sides of the servo motor A water transporting member and a pressurizing member, one end of the water transporting member penetrates the side wall of the mixing tank, the sealing plate and the extrusion plate, and extends to the inner cavity of the rotating tube, the other end of the water transporting member is connected to the water adding equipment pipeline, one end of the pressurizing member penetrates the mixing tank and the sealing plate, the other end of the pressurizing member is connected to the pressurizing component pipeline, and a pressure relief valve is provided on the outer wall of the pressurizing member, the bottom of the servo motor is fixedly connected to the support component, the support component includes a support frame, and a connecting shaft is symmetrically installed on the inner side of the support frame, a limiting ring is sleeved on the outer side of the connecting shaft, and the limiting ring is fixedly connected to the side wall of the mixing tank.
[0017] Compared with the prior art, the present invention has the following beneficial effects: In the scheme of this application: 1. In order to solve the problem of performance degradation of traditional ear glue in low temperature environment in the prior art, the present application mixes silicone rubber (21%), fluororubber (46%) and modified PP in any proportion by setting a specific ratio, so that the ear glue can still maintain good elasticity and insulation under low temperature conditions, thereby improving the stability and reliability of the battery in a cold environment; 2. In order to solve the problem in the prior art that the battery is easily affected by the external environment temperature and the traditional ear glue structure is unstable and easy to damage, the present application uses ceramic fiber as a heat insulation layer (5% by weight) to effectively reduce the impact of the external environment on the internal temperature of the battery and enhance the safety of the battery, and uses polyimide and silver-plated fiber as follower layers (each accounting for 2.5% by weight), which not only improves the insulation, but also strengthens the structural stability and prolongs the battery life; 3. By setting up insulating fillers (7%), plasticizers (7%) and other fillers, the insulation, flexibility, water resistance and aging resistance of the ear glue are comprehensively improved, solving the problem of single performance and poor durability of traditional ear glue in the prior art; 4. The rotating assembly is coordinated with the power assembly to realize the forward and reverse installation of the rotating assembly through the power assembly, so as to realize the mixing and extrusion of the raw materials inside the mixing tank. At the same time, the direction of the mixing tank can be changed by their mutual cooperation, and the wind direction is formed in the inner cavity of the mixing tank in cooperation with the rotating assembly, thereby realizing the cooling operation, solving the problem of single function and poor mixing effect of low-temperature ear glue manufacturing equipment in the prior art; 5. By setting up a power component, the contact area between the shrapnel and the inner wall of the mixing tank and the rotation speed of the shrapnel can be changed through the power component, and then the raw materials are heated by the heat generated by the continuous friction between the shrapnel and the mixing tank, solving the problem of uneven heating of the raw materials in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure of the low-temperature tab glue provided in this application; Figure 2 A schematic diagram of the structure of the low-temperature tab glue manufacturing equipment provided in this application; Figure 3 An exploded diagram of the structure of the low-temperature tab glue manufacturing equipment provided in this application; Figure 4 A schematic diagram of the connection structure of the power assembly of the low-temperature tab glue manufacturing equipment provided in this application; Figure 5 A schematic diagram of the structure of the rotating assembly of the low-temperature tab glue manufacturing equipment provided in this application; Figure 6 A cross-sectional view of a single shrapnel of the low-temperature tab glue manufacturing equipment provided in this application; Figure 7 A structural cross-sectional view of a fixed sleeve of a low-temperature tab glue manufacturing equipment provided in this application; Figure 8 A schematic diagram of a portion of the structure of a mixing assembly of a low-temperature tab glue manufacturing device provided in this application; Fig. 9 A schematic diagram of the connection structure of the rotating tube of the low-temperature tab glue manufacturing equipment provided in this application; Fig.10 A schematic diagram of the connection structure of the second square tube of the low-temperature tab glue manufacturing equipment provided in this application; Fig.11 This is a cross-sectional view of the connection structure of the second square tube of the low-temperature tab glue manufacturing equipment provided in this application.
[0019] Indicated in the figure: 1. Mixing assembly; 101. Mixing tank; 102. Feed pipe; 103. Sealing plug; 104. Compression molding plate; 105. Card slot; 106. Discharge port; 2. Rotating assembly; 201. Rotating tube; 202. Teeth; 203. Shrapnel; 204. Block; 205. Fixed sleeve; 206. Telescopic rod; 207. Connecting rod; 208. Compression spring; 209. Sealing sleeve; 210. Sealing plate; 211. Extrusion plate; 3. Power assembly; 301. Servo motor; 302. First square tube; 303. Second square tube; 304. Limit spring; 305. Gear; 306. Water transport part; 307. Pressurizing part; 4. Support assembly; 401. Support frame; 402. Limit ring; 403. Connecting shaft; 5. Follower layer; 6. Skeleton layer. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0021] As mentioned in the background technology, the high-performance materials and complex design of the existing ear glue have pushed up the manufacturing cost; secondly, the multi-level structure and special material ratio increase the processing difficulty and require high-precision equipment and processes; finally, the existing low-temperature ear glue has a difference in the material ratio between the middle layer and the surface film layer, which makes the ear glue prone to stratification.
[0022] In order to solve this technical problem, the present invention provides a low-temperature tab glue and a manufacturing device, which are applied to the low-temperature tab glue with high efficiency, heat insulation and high stability.
[0023] Specifically, please refer to Figure 1 The low-temperature ear glue specifically includes a skeleton layer 6 and follower layers 5 distributed at the upper and lower ends of the skeleton layer 6, which are modified by 100°C and 125°C particles, and the melting point temperature is controlled between 100°C-120°C. The skeleton layer 6 is composed of particles with a melting point of 155°C-175°C. The skeleton layer 6 specifically includes a glue layer, a filler and a thermal insulation layer. The thickness ratio between the glue layer, the filler and the thermal insulation layer is 2:1:2. The glue layer is made of the following weight percentages: 21% silicone rubber, 46% fluororubber and any proportion of modified PP (polypropylene). The thermal insulation layer uses ceramic fiber, and the weight percentage of the ceramic fiber is 5%. The two groups of follower layers 5 use polyimide and silver-plated fiber, and the weight percentages of polyimide and silver-plated fiber are both 2.5%.
[0024] The low-temperature ear glue provided by the present invention is mixed with silicone rubber (21%) and fluororubber (46%) in a specific ratio, which ensures that the ear glue can still maintain good elasticity and insulation under low temperature conditions, thereby improving the stability and reliability of the battery in a cold environment; ceramic fiber is used as the thermal insulation layer (5% by weight), which effectively reduces the impact of the external environment on the internal temperature of the battery and enhances the safety of the battery.
[0025] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] Example 1, please refer to Figure 1 , low temperature ear glue, its insulating filler is made of polystyrene and phenolic resin, and the ratio of polystyrene to phenolic resin is 1:1; the color additive is environmentally friendly masterbatch; the waterproof additive is silicone waterproofing agent; the antioxidant is N-isopropyl-N 、 -phenyl-p-phenylenediamine.
[0029] Further, such as Figure 1 As shown, the plasticizer comprises dioctyl benzoate, triphenyl phosphate, epoxidized sesame oil and p-hydroxybenzoic acid, and the weight ratio is dioctyl benzoate: triphenyl phosphate: epoxidized sesame oil: p-hydroxybenzoic acid = 1:2:1:1.
[0030] Further, such as Figure 1 As shown, the cross-linking agent is used to promote and initiate the formation of chemical covalent bonds and coordination bonds between polymer chains, so that multiple linear molecules are bonded and cross-linked to form a network. The cross-linking agent includes epoxy resin, multifunctional polyaziridine and polysiloxane, and the weight ratio is 1:2:1.
[0031] Further, such as Figure 1 As shown, the auxiliary cross-linking agent is used to increase the cross-linking density and enhance the physical properties of the material. The auxiliary cross-linking agent comprises trimethylolpropane triacrylate, triallyl cyanurate and triallyl isocyanurate, and the weight ratio is 1:3:2 respectively.
[0032] Embodiment 2, low temperature ear glue manufacturing equipment, specifically, as Figure 2 , Figure 3 and Figure 4As shown, it includes a mixing component 1 for mixing and preparing raw materials, the inner cavity of the mixing component 1 is provided with a rotating component 2 for stirring, the outer side of the mixing component 1 is provided with a power component 3 for driving, the power component 3 penetrates the mixing component 1 and extends to the inner side of the rotating component 2, the bottom of the power component 3 is provided with a supporting component 4, and the supporting component 4 is sleeved with the mixing component 1.
[0033] Further, such as Figure 3 and Figure 8 As shown, the mixing component 1 includes a mixing tank 101, a feed pipe 102 is provided through the top of the mixing tank 101, and a sealing plug 103 is provided on the top of the feed pipe 102, a discharge port 106 is provided at the bottom of the mixing tank 101, a compression molding plate 104 is hinged at the bottom of the inner cavity of the mixing tank 101, and the compression molding plate 104 is sealed and clamped with the discharge port 106, the top of the compression molding plate 104 is tilted, and the lower end of the compression molding plate 104 is hinged to the mixing tank 101 by a rebound hinge, and a sealing rubber is installed at the bottom of the other end of the compression molding plate 104, and a card slot 105 is provided at one end of the compression molding plate 104, and the card slot 105 matches the rotating component 2, the rotating component 2 rotates, and the card slot 105 facilitates the compression molding plate 104 to tilt, thereby facilitating the mixed raw materials to be extruded through the discharge port 106.
[0034] The compression molding plate 104 is hinged by a rebound hinge, so that the compression molding plate 104 can be reset, thereby performing the extrusion operation multiple times in a quantitative manner.
[0035] Example 3, the low temperature ear glue manufacturing equipment provided in Example 2 is further optimized, specifically, as follows Figure 3 , Figure 5 , Figure 6 , Figure 7 and Fig.10As shown, the rotating assembly 2 includes a rotating tube 201 disposed in the middle of the inner cavity of the mixing tank 101, and the outer wall array of the rotating tube 201 is provided with a fixed sleeve 205 and a spring 203, the fixed sleeve 205 penetrates the spring 203 and is connected to the rotating tube 201, the end of the spring 203 is fixedly connected to the outer wall of the rotating tube 201, and the spring 203 is arc-shaped, and the other end of the spring 203 is in contact with the inner wall of the mixing tank 101, and the interior of the fixed sleeve 205 is provided with a telescopic rod 206 extending outward, and the fixed sleeve 205 The telescopic rod 206 is sealed and sleeved, and the telescopic rod 206 is hollow and connected with the fixed sleeve 205. One end of the telescopic rod 206 is fixedly connected to the inner wall of the spring 203, and the other end of the telescopic rod 206 is fixedly installed with a compression spring 208, and the other end of the compression spring 208 is fixedly connected to the inner wall of the fixed sleeve 205. The fixed sleeve 205 and the interior of the telescopic rod 206 are continuously filled with water, thereby pushing the telescopic rod 206 and stretching the compression spring 208. The compression spring 208 can also be released after the water source is discharged. The telescopic rod 206 is reset, and a connecting rod 207 is obliquely installed in the middle of the outer wall of the telescopic rod 206, and the other end of the connecting rod 207 is connected to the inner wall of the end of the spring sheet 203. A clamping block 204 is fixedly installed on the outer wall of the end of the spring sheet 203, and the clamping block 204 matches the clamping slot 105. When the spring sheet 203 rotates, the clamping block 204 is clamped with the clamping slot 105, thereby driving the compression plate 104 to rotate. The inner wall of one end of the rotating tube 201 is sealed with a sealing plate 210, and the sealing plate 210 is connected to the mixing tank 1 01 is fixedly connected, an extrusion plate 211 is provided at the other end of the sealing plate 210, the sealing plate 210 is located at one end of the rotating tube 201 close to the power assembly 3, the other end of the rotating tube 201 is sealed with a sealing sleeve 209, and the sealing sleeve 209 is fixedly connected to the other side of the inner cavity of the mixing tank 101, the inner wall array of the sealing sleeve 209 is provided with teeth, the inner wall of the rotating tube 201 is provided with teeth 202 at one end away from the sealing plate 210, and the rotating tube 201 is meshed with the power assembly 3 through the teeth 202.
[0036] By arranging the telescopic rod 206 to cooperate with the fixed sleeve 205, when the telescopic rod 206 is extended, the spring piece 203 is pushed to bend, thereby changing the contact area between the outer wall of the spring piece 203 and the inner wall of the mixing tank 101. The spring piece 203 and the mixing tank 101 are both made of metal material.
[0037] Example 4, please refer to Figure 2 , Figure 4 , Fig. 9 , Fig.10 and Fig.11As shown, the low-temperature electrode ear glue manufacturing equipment provided in Example 3 is further optimized. Specifically, the power assembly 3 includes a servo motor 301 arranged on the outer wall of the mixing tank 101, and the output end of the servo motor 301 passes through the side wall of the mixing tank 101 and the sealing plate 210 and the extrusion plate 211 to extend to the inner cavity of the rotating tube 201. The output end of the servo motor 301 is fixedly installed with a first square tube 302, and the outer side of the first square tube 302 is sleeved with a second square tube 303, and the other end of the second square tube 303 is fixedly installed with a gear 305, and the gear 305 and the gear 305 are connected. The teeth 202 are meshed, and the servo motor 301 drives the second square tube 303 and the gear 305 to rotate through the first square tube 302 installed at its output end, thereby driving the rotating tube 201 meshed with it to rotate. The other end of the first square tube 302 is fixedly installed with a limit spring 304, and the other end of the limit spring 304 is fixedly connected to the gear 305. The limit spring 304 facilitates the first square tube 302 to reset. The power assembly 3 also includes a water transporting part 306 and a pressure part 307 symmetrically arranged on the left and right sides of the servo motor 301. The water transporting part 30 One end of the water transporting member 306 penetrates the side wall of the mixing tank 101, the sealing plate 210 and the extrusion plate 211, and extends to the inner cavity of the rotating tube 201. The other end of the water transporting member 306 is connected to the water supply pipeline of the water supply equipment. The water transporting member 306 continuously fills the rotating tube 201, the fixed sleeve 205 and the telescopic rod 206 with water, thereby pushing the telescopic rod 206 to extend. One end of the pressurizing member 307 penetrates the mixing tank 101 and the sealing plate 210. The other end of the pressurizing member 307 is connected to the pressurizing component pipeline, and the outer wall of the pressurizing member 307 is provided with a drain. The pressure valve, the pressure-increasing member 307 continuously increases the pressure inside the rotating tube 201 until the pressure is greater than the limit spring 304, thereby pushing the extrusion plate 211 to move, and the moving extrusion plate 211 pushes the second square tube 303 and the gear 305 to move. The bottom of the servo motor 301 is fixedly connected to the support assembly 4, and the support assembly 4 includes a support frame 401, and a connecting shaft 403 is symmetrically installed on the inner side of the support frame 401, and a limiting ring 402 is sleeved on the outer side of the connecting shaft 403, and the limiting ring 402 is fixedly connected to the side wall of the mixing tank 101.
[0038] The water transporting member 306 is provided to facilitate adjustment of the contact area between the spring piece 203 and the inner wall of the mixing tank 101, and the water transporting member 306 transports water of a certain temperature to achieve constant temperature stirring. At the same time, the pressurizing component is used to facilitate adjustment of the meshing object of the gear 305, thereby achieving adjustment of the rotating object.
[0039] The use process of the low-temperature tab glue and manufacturing equipment provided by the present invention is as follows: When in use, the device is first placed at an appropriate location, and the raw materials to be mixed are fed into the mixing tank 101 through the feed pipe 102 connected to the top of the mixing tank 101; At this time, water of the required temperature is transported to the inside of the rotating tube 201 through the water transporting member 306, and the water is transported to the inside of the fixed sleeve 205 connected to the outer array thereof, and the telescopic rod 206 is pushed outward under the continuous transport of the water flow, thereby pushing the connecting rod 207 and the spring piece 203 to move, so that the contact surface between the spring piece 203 and the inner wall of the mixing tank 101 is continuously increased until it moves to an appropriate position, at which time the water transport is stopped, and the servo motor 301 is started to rotate forward, and the servo motor 301 drives the gear 305 and the rotating gear meshing with the gear 305 through the first square tube 302 and the second square tube 303 set at its output end. The tube 201 rotates, thereby driving the spring pieces 203 of the array to rotate. Since the spring pieces 203 are in contact with the inside of the mixing tank 101, a large amount of heat will be generated when rotating at a high speed, and the raw materials will be continuously stirred and mixed. At this time, the raw materials can be directly heated. In this rotation direction, the spring pieces 203 first contact the side where the compression molding plate 104 and the mixing tank 101 meet, and then squeeze the compression molding plate 104 to rotate during the rotation process. When leaving the compression molding plate 104, the spring pieces 203 and the block 204 fixedly installed on the outer wall of the spring pieces 203 are in contact with the mixing tank 101 again, and vibration is generated, thereby preventing the raw materials from adhering to the surface of the spring pieces 203 and the mixing tank 101. When the heating temperature inside the mixing tank 101 needs to be adjusted, the rotation speed of the servo motor 301 can be reduced first, and the heat can be dissipated through the heat-conducting spring piece 203 and the water source, so as to quickly cool down. At the same time, the water source can be discharged through the water transporting part 306, so that the contact area between the spring piece 203 and the inner wall of the mixing tank 101 is reduced, thereby reducing the speed of temperature rise, thereby achieving natural heat dissipation and temperature reduction until the raw materials are mixed; At this time, the servo motor 301 can be started in reverse, and the spring piece 203 is kept in contact with the inner wall of the mixing tank 101. The servo motor 301 drives the spring piece 203 to rotate in the opposite direction. At this time, the spring piece 203 first contacts the other side of the compression molding plate 104. At this time, the block 204 fixedly installed on the outside of the spring piece 203 will be engaged with the slot 105 provided on the outside of the compression molding plate 104, and then the compression molding plate 104 is lifted up during rotation, so that it rotates around the hinge. Since the compression molding plate 104 is connected by a rebound hinge, and the block 204 is an elastic sheet, when the compression molding plate 104 is tilted forty-five degrees, the rebound force of the hinge is greater than the bending elastic force of the block 204, so that the block 204 bends and separates from the slot 105. At this time, the compression molding plate 104 rebounds and compression molds the mixed material flowing into its bottom, and so on and so forth until the compression molding is completed. At this time, the pressure-applying member 307 can be used to apply pressure to the interior of the rotating tube 201, and its internal pressure is made greater than the elastic force of the limit spring 304. At this time, the extrusion plate 211 moves toward the gear 305 under the push of pressure until it contacts the second square tube 303, and pushes the gear 305 to move, so that the gear 305 is meshed with the sealing sleeve 209. At this time, the servo motor 301 is started, and the servo motor 301 drives the mixing tank 101 to rotate through the gear 305 and the sealing sleeve 209, and changes the angle of the feed pipe 102 until it is adjusted to an appropriate angle. At this time, the pressure is released through the pressure-applying member 307, so that the gear 305 is reset. At this time, the above steps are repeated, and the discharge port 106 and the feed pipe 102 are opened, and the servo motor 301 is started to drive the spring piece 203 to rotate, so as to form a negative pressure, thereby dissipating heat through the feed pipe 102 and cooling the compression member.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific embodiments, or to perform equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. Low temperature ear glue, characterized in that: The invention comprises a skeleton layer (6) and follower layers (5) distributed at the upper and lower ends of the skeleton layer (6), which are modified by 100°C and 125°C particles, and the melting point temperature is controlled between 100°C and 120°C. The skeleton layer (6) is composed of particles with a melting point of 155°C-175°C. The skeleton layer (6) specifically comprises a glue layer, a filler and a heat insulation layer. The thickness ratio of the glue layer, the filler and the heat insulation layer is 2:1:
2. The glue layer is made of the following weight percentages: 21% silicone rubber, 46% fluororubber and any proportion of modified PP. The heat insulation layer uses ceramic fiber, and the weight percentage of the ceramic fiber is 5%. The two groups of follower layers (5) use polyimide and silver-plated fiber, and the weight percentages of the polyimide and the silver-plated fiber are both 2.5%.
2. The low temperature ear glue according to claim 1, characterized in that: The filler includes the following weight percentages: 7% insulating filler, 7% plasticizer, 1.2% cross-linking agent, 0.6% auxiliary cross-linking agent, 1.8% color additive, 1.5% waterproof additive, 0.7% antioxidant and 3% flame retardant.
3. The low temperature ear glue according to claim 2, characterized in that: The insulating filler is made of polystyrene and phenolic resin, and the ratio of polystyrene to phenolic resin is 1:1; the color additive is an environmentally friendly masterbatch; the waterproof additive is an organic silicon waterproofing agent; and the antioxidant is N-isopropyl-N-phenyl-p-phenylenediamine.
4. The low temperature ear glue according to claim 3, characterized in that: The plasticizer comprises dioctyl benzoate, triphenyl phosphate, epoxidized sesame oil and p-hydroxybenzoic acid, and the weight ratio of dioctyl benzoate: triphenyl phosphate: epoxidized sesame oil: p-hydroxybenzoic acid is 1:2:1:
1.
5. The low temperature ear glue according to claim 4, characterized in that: The cross-linking agent is used to promote and initiate the formation of chemical covalent bonds and coordination bonds between polymer chains, so that multiple linear molecules are bonded and cross-linked to form a network. The cross-linking agent contains epoxy resin, multifunctional polyaziridine and polysiloxane, and the weight ratio is 1:2:
1.
6. The low temperature ear glue according to claim 5, characterized in that: The auxiliary cross-linking agent is used to increase the cross-linking density and enhance the physical properties of the material. The auxiliary cross-linking agent comprises trimethylolpropane triacrylate, triallyl cyanurate and triallyl isocyanurate, and the weight ratio is 1:3:2 respectively.
7. A low-temperature tab glue manufacturing device, used for preparing the low-temperature tab glue as claimed in claim 6, characterized in that: The invention comprises a mixing component (1) for mixing raw materials, wherein the inner cavity of the mixing component (1) is provided with a rotating component (2) for stirring, and the outer side of the mixing component (1) is provided with a power component (3) for driving, and the power component (3) penetrates the mixing component (1) and extends to the inner side of the rotating component (2), and the bottom of the power component (3) is provided with a supporting component (4), and the supporting component (4) is sleeved with the mixing component (1).
8. The low-temperature tab glue manufacturing equipment according to claim 7, characterized in that: The mixing assembly (1) comprises a mixing tank (101), a feeding pipe (102) is provided through the top of the mixing tank (101), a discharge port (106) is provided at the bottom of the mixing tank (101), a compression molded plate (104) is hingedly connected to the bottom of the inner cavity of the mixing tank (101), and the compression molded plate (104) is sealed and clamped to the discharge port (106), and a clamping groove (105) is provided at one end of the compression molded plate (104), and the clamping groove (105) matches the rotating assembly (2).
9. The low-temperature tab glue manufacturing equipment according to claim 8, characterized in that: The rotating assembly (2) comprises a rotating tube (201) arranged in the middle of the inner cavity of the mixing tank (101); the outer wall of the rotating tube (201) is provided with a fixed sleeve (205) and a spring (203); the fixed sleeve (205) penetrates the spring (203) and is connected to the rotating tube (201); a telescopic rod (206) extending outward is arranged inside the fixed sleeve (205); one end of the telescopic rod (206) is fixedly connected to the inner wall of the spring (203); a compression spring (208) is fixedly installed at the other end of the telescopic rod (206); and the other end of the compression spring (208) is fixedly connected to the inner wall of the fixed sleeve (205); a connecting rod (207) is obliquely installed in the middle of the outer wall of the telescopic rod (206); and the other end of the connecting rod (207) is fixedly connected to the spring (203); The rotating tube (201) is connected to the inner wall of the end of the mixing tank (101), the outer wall of the end of the spring sheet (203) is fixedly mounted with a clamping block (204), and the clamping block (204) matches the clamping groove (105), the inner wall of one end of the rotating tube (201) is sealingly sleeved with a sealing plate (210), and the sealing plate (210) is fixedly connected to the inner wall of the mixing tank (101), the other end of the sealing plate (210) is provided with an extrusion plate (211), the other end of the rotating tube (201) is sealingly sleeved with a sealing sleeve (209), and the sealing sleeve (209) is fixedly connected to the other side of the inner cavity of the mixing tank (101), and the inner wall of the rotating tube (201) away from the sealing plate (210) is arrayed with teeth (202), and the rotating tube (201) is meshed with the power component (3) through the teeth (202).
10. The low-temperature tab glue manufacturing equipment according to claim 9, characterized in that: The power assembly (3) comprises a servo motor (301) arranged on the outer wall of the mixing tank (101); the output end of the servo motor (301) penetrates the side wall of the mixing tank (101) and the sealing plate (210) and the extrusion plate (211) and extends to the inner cavity of the rotating tube (201); a first square tube (302) is fixedly mounted on the output end of the servo motor (301); a second square tube (303) is sleeved on the outer side of the first square tube (302); a gear (305) is fixedly mounted on the other end of the second square tube (303); the gear (305) is meshed with the teeth (202); a limit spring (304) is fixedly mounted on the other end of the first square tube (302); and the other end of the limit spring (304) is fixedly connected to the gear (305); the power assembly (3) comprises a plurality of rotating shafts, a plurality of rotating shafts, and a plurality of rotating shafts. The component (3) further comprises a water transport component (306) and a pressure component (307) symmetrically arranged on the left and right sides of the servo motor (301); one end of the water transport component (306) penetrates the side wall of the mixing tank (101) and the sealing plate (210) and the extrusion plate (211), and extends to the inner cavity of the rotating tube (201); one end of the pressure component (307) penetrates the mixing tank (101) and the sealing plate (210); the bottom of the servo motor (301) is fixedly connected to the support component (4); the support component (4) comprises a support frame (401), and a connecting shaft (403) is symmetrically mounted on the inner side of the support frame (401); a limiting ring (402) is sleeved on the outer side of the connecting shaft (403), and the limiting ring (402) is fixedly connected to the side wall of the mixing tank (101).
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