Longitudinal beam auxiliary conveying structure and device
By designing the auxiliary conveying structure of the longitudinal beam, the height and position adjustment of the frame longitudinal beam is achieved by using the lifting and linear displacement drive modules, the problem of high cost of manual operation and intelligent sky trucks during the conveying process in the prior art is solved, and the truck trucks are realized Efficient, precise conveying and fully automated operation of longitudinal beams.
Patent Information
- Application Number
- CN202411222454.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is limited by the factory workshop space during the conveying of truck frame longitudinal beams, resulting in manual operation. The intelligent sky truck is expensive and cannot achieve unmanned operation of fully automated assembly lines, which cannot meet the needs of automated production lines.
A longitudinal beam auxiliary conveying structure is designed, including base support structure, lifting structure, linear displacement driving module and longitudinal beam material frame support. The height and position of the frame longitudinal beam are adjusted through the lifting structure, and the precise position is achieved by using the linear displacement driving module. Control and cooperate with a truss robot to transport the frame longitudinal beam into the C-shaped cavity of the flip structure.
It realizes efficient and precise transportation of frame longitudinal beams, reduces labor intensity, improves conveying efficiency, supports fully automated unmanned operation of the production line, and reduces costs.
Smart Images

Figure CN119142656A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of truck longitudinal beam transfer, and in particular to a longitudinal beam auxiliary transport structure and device. Background Art
[0002] At present, the length of truck frame longitudinal beams is generally 4-12 meters and the weight is 100-200kg. Under specific working conditions in the factory workshop, for example, when transferring the frame longitudinal beams to the C-shaped cavity of the flip mechanism, the traditional truss manipulator is limited by space and other factors and cannot directly transfer the frame longitudinal beams of different lengths into the C-shaped cavity.
[0003] At present, the main goal is to achieve fully automated transportation of the frame longitudinal beams throughout the entire cycle; however, due to the space limitations of the factory workshop, the process of transporting the frame longitudinal beams to the flip structure currently relies mainly on manual operation; there are several reasons: First, when the frame longitudinal beams are automatically transported to the vicinity of the flip structure through the roller structure on the production line, the frame longitudinal beams are then transported to the flip structure using a truss manipulator, but due to the space limitations of the automated production line, there is physical interference between the truss manipulator and the flip structure in the limited space, and multiple people are required to lift both sides of the frame longitudinal beams, which is extremely laborious and time-consuming, and there are certain safety risks; second, an intelligent overhead crane is used; however, the disadvantage of an intelligent overhead crane is that it is expensive and requires manual assistance, and cannot achieve unmanned operation of a fully automated assembly line. Secondly, the accuracy of the intelligent overhead crane cannot meet the use requirements, so it cannot be applied to automated production lines.
[0004] Therefore, there is an urgent need for a longitudinal beam auxiliary conveying structure and device that can cooperate with a truss manipulator to quickly and efficiently convey frame longitudinal beams of different lengths to the inside of the C-shaped cavity of the flip structure. Summary of the invention
[0005] The purpose of this application is to provide a longitudinal beam auxiliary conveying structure and device, which overcomes the technical problems of frame longitudinal beam conveying and reduces labor intensity; the specific scheme is as follows:
[0006] A longitudinal beam auxiliary conveying structure comprises: a base support structure; a lifting structure and a driving unit for driving the lifting structure to move up and down are arranged on the upper surface of the base support structure; a support platform is arranged on the top of the lifting structure; at least one group of linear displacement driving modules are arranged on the upper surface of the support platform; at least one group of the linear displacement driving modules is connected to a first slide rail structure arranged on the support platform through a longitudinal beam material frame bracket vertically arranged on the top; wherein, the linear displacement driving module is arranged in parallel with the first slide rail structure; a longitudinal beam centering unit which can penetrate the side wall of the longitudinal beam material frame bracket is arranged on the first slide rail structure corresponding to the longitudinal beam material frame bracket.
[0007] Furthermore, the base support structure includes: a supporting base plate whose bottom is connected and fixed to the ground; the upper surface of the supporting base plate is provided with a plurality of first connecting parts axially connected to the bottom of the lifting structure and a plurality of roller tracks cooperating with the sliding of the lifting structure; correspondingly, the lower surface of the supporting platform is correspondingly provided with a plurality of second connecting parts axially connected to the top of the lifting structure and two limiting slides cooperating with the horizontal sliding of the lifting structure; the two limiting slides are arranged on both sides of the lifting structure.
[0008] Furthermore, the lifting structure comprises: a plurality of articulated frames; each group of articulated frames has two articulated frames; wherein at least one stabilizing plate is arranged between the two articulated frames included in each group of articulated frames; the upper and lower ends of one side of each articulated frame are rotatably connected to the corresponding second connecting part and the first connecting part respectively; the top end of the other side of a plurality of articulated frames is rotatably connected to a driven shaft, and the bottom end is rotatably connected to a driving shaft; the two sides of the driven shaft are rotatably connected to driven rollers that can slide inside the limiting slide; the driving shaft is provided with driving rollers at the position corresponding to each roller track; wherein fixing sleeves are sleeved at the connection parts of the driven shaft and the driving shaft with the articulated frames; each articulated frame is rotatably connected to the corresponding first connecting part and the second connecting part through a pin shaft, and the outer side of the connection part of the pin shaft with the articulated frame is sleeved with a bearing; a limiting ring is provided at one end of the pin shaft passing through the first connecting part or the second connecting part; the limiting ring is fixed to the pin shaft by a limiting pin arranged on the side wall.
[0009] Furthermore, the driving unit includes: a first servo motor fixed to the supporting base plate by a position adjustment structure at the bottom, a wire lever connected to the output shaft of the first servo motor by transmission, and a slider connected to the driving of the wire lever; the front and rear ends of the wire lever are respectively connected to the supporting base plate by a first mounting bracket and a second mounting bracket; a first hole for the wire lever to pass through is provided on the slider; protective plates are provided on the opening parts at both ends of the first hole on the slider; a second hole for the driving shaft to pass through is also provided on the slider; wherein the axis of the first hole is perpendicular to the axis of the second hole; a displacement detection unit is provided on the supporting base plate below the wire lever.
[0010] Furthermore, the position adjustment structure includes: a motor mounting base with a first servo motor arranged on the top, and a motor adjustment base arranged on both sides of the motor mounting base; wherein at least two elongated holes are arranged on both sides of the motor mounting base; the motor mounting base is fixed to the supporting base plate by locking bolts passing through the elongated holes; wherein at least two adjustment bolts whose front ends can abut against the side surfaces of the motor mounting base are arranged on the motor adjustment base.
[0011] Furthermore, the displacement detection unit includes: a stroke mounting seat fixed on the supporting base plate; the stroke mounting seat is correspondingly arranged below the wire lever; strip mounting holes are symmetrically arranged on both side walls of the stroke mounting seat; wherein the height of the strip mounting holes is adapted to the height of the slider; and a number of stroke sensors are arranged at intervals in each strip mounting hole.
[0012] Furthermore, the linear displacement drive module includes: a second servo motor and a mounting base fixed on the upper surface of the support platform, and a guide block that is drivingly connected to the output shaft of the second servo motor and slidably connected to the mounting base; wherein, the mounting base is arranged on one side of the second servo motor, and a limiting slide groove that cooperates with the sliding of the guide block is provided on the upper part of the mounting base; the tops of the two side walls of the guide block are connected to the longitudinal beam frame bracket.
[0013] Furthermore, the first slide rail structure includes: a guide rail fixed to the support platform at the bottom, at least two guide blocks slidably arranged on the guide rail, and an I-shaped steel plate arranged on the top of the at least two guide blocks; a longitudinal beam material frame bracket and a longitudinal beam centering unit are arranged on the top of the steel plate; wherein, the longitudinal beam centering unit includes: a tightening cylinder symmetrically arranged on both sides of the longitudinal beam material frame bracket; wherein, the cylinder rods of the two tightening cylinders can pass through the side walls of the longitudinal beam material frame bracket to clamp and center the frame longitudinal beam installed inside the longitudinal beam material frame bracket; wherein, a longitudinal beam top plate is arranged at the free end of each of the cylinder rods; and a buffer layer is arranged on the outer side of the longitudinal beam top plate.
[0014] Furthermore, the longitudinal beam material frame bracket is an overall U-shaped structure, in which the frame longitudinal beam can be placed; the inner bottom of the longitudinal beam material frame bracket is provided with a plurality of wear-resistant support pads that can contact the frame longitudinal beam at intervals along the length direction; and the side walls on both sides of the longitudinal beam material frame bracket are provided with avoidance grooves for the cylinder rod to pass through.
[0015] A longitudinal beam auxiliary conveying device comprises two sets of longitudinal beam auxiliary conveying structures as described in claims 1 to 9 arranged in parallel; wherein the longitudinal beam material frame brackets included in the two sets of longitudinal beam auxiliary conveying structures constitute a vehicle frame longitudinal beam auxiliary conveying bracket.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention provides a longitudinal beam auxiliary conveying structure and device, which can adapt to and support frame longitudinal beams of different lengths through two groups of longitudinal beam auxiliary conveying structures; by utilizing two groups of lifting structures, the parking height of the frame longitudinal beam is controlled as a whole, and by utilizing at least one group of linear displacement driving modules included in the two groups of longitudinal beam auxiliary conveying structures, the frame longitudinal beam is driven to the front and rear parking positions on the supporting platform, so as to cooperate with the truss manipulator to convey the frame longitudinal beam to the cavity of the flip structure, and during the conveying process of the frame longitudinal beam, the movement interference between the flip structure and the truss manipulator is avoided, while the accuracy of the truss manipulator in capturing the frame longitudinal beam is improved, thereby improving the overall conveying efficiency of the frame longitudinal beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the overall structural schematic diagram of the longitudinal beam auxiliary conveying structure;
[0019] Figure 2 It is a schematic diagram of the overall structure of the base support structure;
[0020] Figure 3 It is the overall structural schematic diagram of the lifting structure;
[0021] Figure 4 It is the overall structural diagram of the position adjustment structure;
[0022] Figure 5 It is a schematic diagram of the connection between the displacement detection unit and the supporting base plate;
[0023] Figure 6 It is a schematic diagram of the connection between the displacement detection unit and the longitudinal beam frame bracket on the support platform;
[0024] Figure 7 The bottom structure diagram of the supporting platform;
[0025] Figure 8 is a schematic diagram of the overall structure of the first slide rail structure;
[0026] Fig. 9 It is the overall structural diagram of the longitudinal beam frame bracket;
[0027] Fig.10 This is the overall structural diagram of the longitudinal beam auxiliary conveying device.
[0028] In the figure:
[0029] 1. Base support structure; 11. Support bottom plate; 12. First connecting part; 13. Roller track; 14. Lifting bracket;
[0030] 2. Lifting structure;
[0031] 20. Articulated frame; 201. Articulated rod; 21. Stabilizing plate; 22. Driven shaft; 23. Driving shaft; 24. Driven roller; 25. Driving roller; 26. Pin shaft; 27. Limiting ring; 28. Limiting pin;
[0032] 3. driving unit; 31. first servo motor; 32. wire lever; 33. slider; 34. first mounting bracket; 35. second mounting bracket; 36. protection plate; 37. elastic coupling;
[0033] 4. Support platform; 41. Second connecting part; 42. Limiting slideway;
[0034] 5. Linear displacement drive module; 51. Second servo motor; 52. Guide block; 53. Limiting slide; 54. Mounting base;
[0035] 6. Longitudinal beam frame bracket; 61. Wear-resistant support pad; 62. Avoidance groove;
[0036] 7. first slide rail structure; 71. guide rail; 72. guide block; 73. steel plate;
[0037] 8. Longitudinal beam centering unit; 81. Cylinder bracket; 82. Tightening cylinder; 83. Longitudinal beam top plate;
[0038] 9. Position adjustment structure; 91. Motor mounting seat; 92. Motor adjustment seat; 93. Long hole; 94. Adjustment bolt;
[0039] 10. Displacement detection unit; 101. Travel mounting seat; 102. Bar mounting hole; 103. Travel sensor;
[0040] 100. Longitudinal beam auxiliary conveying structure;
[0041] 200, frame longitudinal beam;
[0042] 300, tank chain;
[0043] 400. Perception sensor. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solutions and advantages of this application clearer, the following will be combined with the attached Figure 1-10 The present application is further described in detail. Obviously, the described embodiments are only a part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0045] It should be understood that although the terms first, second, third, etc. may be used to describe in the embodiments of the present application, these descriptions should not be limited to these terms. These terms are only used to distinguish the descriptions. For example, without departing from the scope of the embodiments of the present application, the first may also be referred to as the second, and similarly, the second may also be referred to as the first.
[0046] Example 1
[0047] A longitudinal beam auxiliary conveying structure, comprising: a base support structure 1; a lifting structure 2 and a driving unit 3 for driving the lifting structure 2 to move up and down are arranged on the upper surface of the base support structure 1; wherein the driving unit 3 is correspondingly arranged in the middle position of the lifting structure 2; a supporting platform 4 is arranged on the top of the lifting structure 2; two groups of linear displacement driving modules 5 are arranged in parallel on the upper surface of the supporting platform 4; and the two groups of the linear displacement driving modules 5 are connected to the longitudinal beam material frame bracket 6 on the top drive; the two groups of the linear displacement driving modules 5 are connected to the first slide rail structure 7 arranged on the supporting platform 4 through the longitudinal beam material frame bracket 6 arranged vertically on the top; wherein the linear displacement driving module 5 is arranged in parallel with the first slide rail structure 7; a longitudinal beam centering unit 8 which can penetrate the side wall of the longitudinal beam material frame bracket 6 is arranged on the first slide rail structure 7 corresponding to the longitudinal beam material frame bracket 6.
[0048] Specifically, the longitudinal beam material frame bracket 6 is a U-shaped structure with an opening facing upward, and the upper part thereof is used to place the frame longitudinal beam 200; it can be understood that the driving unit 3 is connected to the lifting structure 2; when in use, the present application drives the lifting structure 2 to fold or unfold through the driving unit 3, and lowers or lifts the supporting platform 4, thereby realizing the height adjustment of the frame longitudinal beam 200, and drives the longitudinal beam material frame bracket 6 to move forward and backward through the linear displacement driving module 5, thereby realizing the front and rear position adjustment of the frame longitudinal beam 200.
[0049] Optionally, the base support structure 1 includes: a supporting base plate 11 whose bottom is connected and fixed to the ground by chemical anchor bolts; the upper surface of the supporting base plate 11 is provided with four first connecting parts 12 axially connected to the lifting structure 2 and four roller tracks 13 cooperating with the lifting structure 2 to slide; correspondingly, the lower surface of the supporting platform 4 is correspondingly provided with a plurality of second connecting parts 41 axially connected to the top of the lifting structure 2 and two limiting slides 42 cooperating with the lifting structure 2 to slide horizontally; the two limiting slides 42 are arranged on both sides of the lifting structure 2; wherein, the bottom of the first connecting part 12 and the roller track 13 are connected to the upper surface of the supporting base plate 11 through a lifting bracket 14.
[0050] The first connection part 12 and the second connection part 41 have the same structure and both include two connection plates arranged at intervals; corresponding positions of the two connection plates are both provided with shaft holes for the pin shaft 26 to pass through.
[0051] Optionally, the lifting structure 2 comprises: two groups of articulated frames 20; each group of articulated frames 20 has two articulated frames; each articulated frame 20 comprises two articulated rods 201 with two middle parts articulated;
[0052] Among them, a stabilizing plate 21 is arranged between the upper parts of the two articulated frames 20 included in each group of articulated frames 20; the upper and lower ends of one side of each of the articulated frames 20 are rotatably connected to the corresponding second connecting part 41 and the first connecting part 12 through a pin shaft 26 respectively; the top end of the other side of the four articulated frames 20 is rotatably connected to a driven shaft 22, and the bottom end is rotatably connected to a driving shaft 23; both sides of the driven shaft 22 are rotatably connected to driven rollers 24 that can slide inside the limiting slide; active rollers 25 are arranged at the position corresponding to each roller track 13 on the active shaft 23; fixed sleeves are provided at the connection positions of the driven shaft 22 and the active shaft 23 with the hinge arm; wherein, the fixed sleeve can be a sliding sleeve or a bushing.
[0053] Among them, a bearing is sleeved on the outer side of the connection part between each pin shaft 26 and the hinge frame; one end of the pin shaft 26 passing through the first connecting part 12 or the second connecting part 41 is threadedly connected to a limiting ring 27; the limiting ring 27 is fixed on the pin shaft 26 by a limiting pin 28 set on the side wall.
[0054] It can be understood that the present application prevents the pin shaft 26 from axially moving on the first connecting part 12 or the second connecting part 41 through the limit ring 27 and the limit pin 28 arranged on the limit ring 27; the friction force on the driven shaft 22 or the driving shaft 23 during the rotation of the articulated frame 20 is reduced through the design of the fixed sleeve, thereby ensuring the stability and smoothness of the movement of the lifting structure 2.
[0055] Optionally, the driving unit 3 includes: a first servo motor 31 fixed to the supporting base plate 11 at the bottom through a position adjustment structure 9, a wire lever 32 drivingly connected to the output shaft of the first servo motor 31, and a slider 33 drivingly connected to the wire lever 32; the front and rear ends of the wire lever 32 are connected to the supporting base plate 11 through a first mounting bracket 34 and a second mounting bracket 35; a first hole for the wire lever 32 to pass through is provided on the slider 33; protective plates 36 are provided on the slider 33 at the openings at both ends of the first hole; a second hole for the driving shaft 23 to pass through is also provided on the slider 33; wherein the axis of the first hole is perpendicular to the axis of the second hole; a displacement detection unit 10 is provided on the supporting base plate 11 below the wire lever 32.
[0056] Specifically, the output shaft of the first servo motor 31 is connected to the wire lever 32 through an elastic coupling 37 to ensure the stability of power output; the first mounting bracket 34 and the second mounting bracket 35 are used to ensure the stability of the rotation of the wire lever 32 and prevent positional displacement; wherein the wire lever 32 is threadedly matched with the slider 33; when in use, the first servo motor 31 drives the wire lever 32 to rotate, driving the slider 33 to move in a straight line, thereby folding or unfolding the articulated frame 20 to achieve height adjustment of the frame longitudinal beam.
[0057] Optionally, the position adjustment structure 9 includes: a motor mounting base 91 with a first servo motor 31 on the top, and a motor adjustment base 92 arranged on both sides of the motor mounting base 91; wherein, two elongated holes 93 are arranged on both sides of the motor mounting base 91; the motor mounting base 91 is fixed to the supporting base plate 11 by locking bolts passing through the elongated holes 93; the length direction of each of the elongated holes 93 is perpendicular to the length direction of the motor adjustment base 92; wherein, the motor adjustment base 92 is provided with two adjustment bolts 94 whose front ends can abut against the side of the motor mounting base 91.
[0058] It can be understood that since the first servo motor 31 is relatively heavy, in order to facilitate the accurate adjustment of the position of the first servo motor 31, the motor mounting base 91 is pushed by screwing the adjusting bolt 94, thereby adjusting the installation position of the motor mounting base 91 on the supporting base plate 11, so that the output shaft of the first servo motor 31 can be docked with the elastic coupling.
[0059] Optionally, the displacement detection unit 10 includes: a stroke mounting seat 101 fixed on the supporting base plate 11; wherein the stroke mounting seat 101 is arranged in parallel with the roller track 13, and the stroke mounting seat 101 is correspondingly arranged below the wire lever 32; wherein the length of the stroke mounting seat 101 is adapted to the length of the wire lever 32 and the roller track 13; the two side walls of the stroke mounting seat 101 are symmetrically provided with strip mounting holes 102; wherein the height of the strip mounting holes 102 is adapted to the height of the slider; 3-5 stroke sensors 103 are arranged at intervals in each strip mounting hole 102; wherein the wire lever 32 is located in the upper middle position of the stroke mounting seat 101; it can be understood that the present application uses a plurality of stroke sensors 103 to play the role of electrical stroke limit for the slider, and can accurately detect the displacement of the slider, thereby improving the movement accuracy of the slider.
[0060] Optionally, the linear displacement drive module 5 includes: a second servo motor 51 and a mounting base 54 fixed on the upper surface of the support platform 4, and a guide block 52 that is drivingly connected to the output shaft of the second servo motor 51 and slidably connected to the mounting base 54; the guide block 52 is a U-shaped structure; wherein the mounting base 54 is arranged on one side of the second servo motor 51, and a limiting slide groove 53 that cooperates with the sliding of the guide block 52 is provided on the upper part of the mounting base 54; the two side walls of the guide block 52 extend out of the limiting slide groove 53 and are connected to the longitudinal beam frame bracket 6.
[0061] Specifically, the outer surface of the output shaft of the second servo motor 51 is provided with a thread; the guide block 52 is provided with a first threaded hole for the output shaft of the second servo motor 51 to pass through; when in use, the output shaft of the second servo motor 51 rotates to drive the guide block 52 to slide linearly on the mounting base 54, thereby driving the longitudinal beam frame bracket 6 to move.
[0062] Optionally, the first slide rail structure 7 includes: a guide rail 71 fixed to the support platform 4 at the bottom, two guide blocks 72 slidably arranged on the guide rail 71, and an I-shaped steel plate 73 arranged on the top of the two guide blocks 72; a longitudinal beam frame bracket 6 and a longitudinal beam centering unit 8 are arranged on the top of the steel plate 73; wherein, the longitudinal beam centering unit 8 includes: a tightening cylinder 82 symmetrically arranged on both sides of the longitudinal beam frame bracket 6; wherein, each tightening cylinder 82 is connected to the steel plate 73 through the cylinder brackets 81 on both sides; the cylinder rods of the two tightening cylinders 82 can pass through the side walls of the longitudinal beam frame bracket 6 to clamp and center the frame longitudinal beam installed inside the longitudinal beam frame bracket 6; wherein, a longitudinal beam top plate 83 is arranged at the free end of each cylinder rod; a buffer layer is arranged on the outer side of the longitudinal beam top plate 83.
[0063] It can be understood that the present application can clamp and position the frame longitudinal beam in the middle of the longitudinal beam material frame bracket 6 through the longitudinal beam centering unit 8, so as to accurately obtain the spatial position of the frame longitudinal beam, so that the truss manipulator can accurately grasp or capture the frame longitudinal beam, thereby realizing fully automated operation of the production line.
[0064] Optionally, the longitudinal beam material frame bracket 6 is a U-shaped structure as a whole, and the frame longitudinal beam can be placed inside it; the inner bottom of the longitudinal beam material frame bracket 6 is provided with a plurality of wear-resistant support pads 61 that can contact the bottom of the frame longitudinal beam at intervals along the length direction; the side walls on both sides of the longitudinal beam material frame bracket 6 are provided with avoidance grooves 62 for the cylinder rod to pass through.
[0065] Furthermore, a sensing sensor 400 for detecting the movement of the cylinder rod, such as a photoelectric sensor or an infrared sensor, is provided on the top of one side wall of the longitudinal beam frame bracket 6 .
[0066] It can be understood that the wear-resistant support pad 61 reduces the friction between the frame longitudinal beam and the longitudinal beam material frame bracket 6, which improves the service life of the longitudinal beam material frame bracket 6 and prevents serious scratches on the frame longitudinal beam, thereby affecting the performance of the frame longitudinal beam.
[0067] Furthermore, the longitudinal beam auxiliary conveying structure 100 provided in the present application also includes a tank chain 300; wherein, the tank chain 300 is arranged between the supporting base plate 11 and the supporting platform 4, and a wiring harness or an air pipe can be accommodated therein; it can be understood that the design advantage of the tank chain 300 is to facilitate the arrangement of the wiring harness and the air pipe, and to prevent the wiring harness from being disordered or messy.
[0068] On the other hand, the present application provides a longitudinal beam auxiliary conveying device, including two groups of longitudinal beam auxiliary conveying structures 100 arranged in parallel; wherein the longitudinal beam material frame brackets 6 included in the two groups of longitudinal beam auxiliary conveying structures 100 constitute a frame longitudinal beam auxiliary conveying bracket.
[0069] It can be understood that the present application supports the frame longitudinal beams together by two sets of longitudinal beam auxiliary conveying structures that are spaced apart and arranged in parallel; wherein the spacing distance between the two sets of longitudinal beam auxiliary conveying structures is greater than the width of the flip structure, and can ensure support for the shortest and longest frame longitudinal beams.
[0070] When in use, the height and front and rear position of the frame longitudinal beam are adjusted by controlling the two sets of longitudinal beam auxiliary conveying structures in linkage, and the upper surface parts of the two ends of the frame longitudinal beam are grasped by the truss manipulator (for example, grasped by magnetic suction), and the frame longitudinal beam is placed in the C-shaped cavity of the flip structure located between the two sets of longitudinal beam auxiliary conveying structures, thereby realizing full automation and unmanned operation of the production line and improving production efficiency.
[0071] The present application overcomes the space limitation of the fully automatic assembly line workshop through the longitudinal beam auxiliary conveying device, reduces costs, improves the position accuracy of the frame longitudinal beam, facilitates the truss manipulator to accurately and precisely grasp the frame longitudinal beam, realizes unmanned operation of the fully automated production line, and reduces labor intensity and production costs.
[0072] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of the layers and regions may be enlarged, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.
Claims
1. A longitudinal beam auxiliary conveying structure, characterized in that: include: A base support structure (1); a lifting structure (2) and a driving unit (3) for driving the lifting structure (2) to move up and down are arranged on the upper surface of the base support structure (1); a support platform (4) is arranged on the top of the lifting structure (2); at least one group of linear displacement driving modules (5) are arranged on the upper surface of the support platform (4); at least one group of the linear displacement driving modules (5) are connected to a first slide rail structure (7) arranged on the support platform (4) through a longitudinal beam frame bracket (6) vertically arranged on the top; wherein the linear displacement driving module (5) is arranged in parallel with the first slide rail structure (7); a longitudinal beam centering unit (8) that can penetrate the side wall of the longitudinal beam frame bracket (6) is arranged on the first slide rail structure (7) at a position corresponding to the longitudinal beam frame bracket (6).
2. The longitudinal beam auxiliary conveying structure according to claim 1, characterized in that: The base support structure (1) comprises: a support base plate (11) whose bottom is connected and fixed to the ground; the upper surface of the support base plate (11) is provided with a plurality of first connection parts (12) axially connected to the bottom of the lifting structure (2) and a plurality of roller tracks (13) cooperating with the lifting structure (2) to slide; correspondingly, the lower surface of the support platform (4) is correspondingly provided with a plurality of second connection parts (41) axially connected to the top of the lifting structure (2) and two limit slides (42) cooperating with the lifting structure (2) to slide horizontally; the two limit slides (42) are arranged on both sides of the lifting structure (2).
3. The longitudinal beam auxiliary conveying structure according to claim 2, characterized in that: The lifting structure (2) comprises: a plurality of groups of articulated frames (20); each group of articulated frames (20) comprises two articulated frames (20); wherein at least one stabilizing plate (21) is arranged between the two articulated frames (20) included in each group of articulated frames (20); the upper and lower ends of one side of each articulated frame (20) are rotatably connected to the corresponding second connecting portion (41) and the first connecting portion (12) respectively; the top ends of the other sides of the plurality of articulated frames (20) are rotatably connected to a driven shaft (22) and the bottom ends are rotatably connected to a driving shaft (23); the two sides of the driven shaft (22) are rotatably connected to driven rollers (24) that can slide inside a limiting slideway; the corresponding A driving roller (25) is provided at the position of each roller track (13); wherein a fixing sleeve is sleeved at the connection position between the driven shaft (22) and the driving shaft (23) and the articulated frame (20); each articulated frame (20) is rotatably connected to the corresponding first connecting portion (12) and the second connecting portion (41) through a pin shaft (26), and a bearing is sleeved on the outer side of the connection position between the pin shaft (26) and the articulated frame; a limiting ring (27) is provided at one end of the pin shaft (26) passing through the first connecting portion (12) or the second connecting portion (41); and the limiting ring (27) is fixed to the pin shaft (26) through a limiting pin (28) provided on the side wall.
4. The longitudinal beam auxiliary conveying structure according to claim 3, characterized in that: The driving unit (3) comprises: a first servo motor (31) whose bottom is fixed on a supporting base plate (11) through a position adjustment structure (9), a wire lever (32) drivingly connected to an output shaft of the first servo motor (31), and a slider (33) drivingly connected to the wire lever (32); the front and rear ends of the wire lever (32) are respectively connected to the supporting base plate (11) through a first mounting bracket (34) and a second mounting bracket (35); a first hole for the wire lever (32) to pass through is provided on the slider (33); protective plates (36) are provided on the slider (33) at the openings at both ends of the first hole; a second hole for the driving shaft (23) to pass through is also provided on the slider (33); wherein the axis of the first hole is perpendicular to the axis of the second hole; a displacement detection unit (10) is provided on the supporting base plate (11) below the wire lever (32).
5. The longitudinal beam auxiliary conveying structure according to claim 4, characterized in that: The position adjustment structure (9) comprises: a motor mounting seat (91) with a first servo motor (31) disposed on the top, and a motor adjustment seat (92) disposed on both sides of the motor mounting seat (91); wherein at least two elongated holes (93) are disposed on both sides of the motor mounting seat (91); the motor mounting seat (91) is fixed to the supporting base plate (11) by locking bolts passing through the elongated holes (93); wherein at least two adjustment bolts (94) are disposed on the motor adjustment seat (92) whose front ends can abut against the side surfaces of the motor mounting seat (91).
6. The longitudinal beam auxiliary conveying structure according to claim 5, characterized in that: The displacement detection unit (10) comprises: a travel mounting seat (101) fixed on a supporting base plate (11); the travel mounting seat (101) is arranged correspondingly below the wire lever (32); strip-shaped mounting holes (102) are symmetrically arranged on both side walls of the travel mounting seat (101); wherein the height of the strip-shaped mounting holes (102) is adapted to the height of the slider (33); and a plurality of travel sensors (103) are arranged in each strip-shaped mounting hole (102) at intervals.
7. The longitudinal beam auxiliary conveying structure according to claim 6, characterized in that: The linear displacement drive module (5) comprises: a second servo motor (51) and a mounting base (54) fixed on the upper surface of the support platform (4), and a guide block (52) drivingly connected to the output shaft of the second servo motor (51) and slidably connected to the mounting base (54); wherein the mounting base (54) is arranged on one side of the second servo motor (51), and a limiting slide groove (53) cooperating with the guide block (52) for sliding is provided on the upper part of the mounting base (54); and the tops of the two side walls of the guide block are connected to the longitudinal beam frame bracket (6).
8. The longitudinal beam auxiliary conveying structure according to claim 7, characterized in that: The first slide rail structure comprises: a guide rail (71) fixedly connected to the support platform (4) at the bottom, at least two guide blocks (72) slidably arranged on the guide rail (71), and an I-shaped steel plate (73) arranged on the top of the at least two guide blocks (72); a longitudinal beam frame bracket (6) and a longitudinal beam centering unit (8) are arranged on the top of the steel plate (73); wherein the longitudinal beam centering unit (8) comprises: a tightening cylinder (82) symmetrically arranged on both sides of the longitudinal beam frame bracket (6); wherein the cylinder rods of the two tightening cylinders (82) can pass through the side wall of the longitudinal beam frame bracket (6) to clamp and center the frame longitudinal beam (200) installed inside the longitudinal beam frame bracket (6); a longitudinal beam top plate (83) is arranged on the free end of each cylinder rod; and a buffer layer is arranged on the outer side of the longitudinal beam top plate (83).
9. The longitudinal beam auxiliary conveying structure according to claim 8, characterized in that: The longitudinal beam frame bracket (6) is a U-shaped structure as a whole, and a frame longitudinal beam (200) can be placed inside it; a plurality of wear-resistant support pads (61) that can contact the bottom of the frame longitudinal beam (200) are arranged at intervals along the length direction on the inner bottom of the longitudinal beam frame bracket (6); and avoidance grooves (62) for the cylinder rod to pass through are opened on the side walls of both sides of the longitudinal beam frame bracket (6).
10. A longitudinal beam auxiliary conveying device, characterized in that: It comprises two groups of longitudinal beam auxiliary conveying structures (100) as described in any one of claims 1 to 9 arranged in parallel; wherein the longitudinal beam material frame brackets (6) included in the two groups of longitudinal beam auxiliary conveying structures (100) constitute a vehicle frame longitudinal beam auxiliary conveying bracket.
Citation Information
Patent Citations
Frame assembling and positioning device
CN118544285A
Automatic tray transferring and transversely-moving platform
CN209337652U
Lifting type conveying device
CN215796566U
