Slurry throwing mechanism for building construction wall
By designing a construction slurry mechanism including mounting frame, slurry trough, slurry parts and switching components, the problems of low efficiency of slurry operation and unsuitable equipment in the prior art are solved, and low cost is achieved. The high-efficiency slurry throwing effect improves the adhesion quality of the slurry.
Patent Information
- Application Number
- CN202411661038.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-11-20
AI Technical Summary
In existing construction, the slurry throwing operation has problems such as low manual operation efficiency, high mechanical equipment investment, and is not suitable for small projects and irregular walls.
A slurry mechanism including a mounting frame, a slurry groove, a slurry member, a drive member and a switching component is designed. The slurry mechanism is realized through the moving seat and the lifting member, and the switching component and the guide sliding structure are combined to realize the slurry. The multi-directional drive and position switching of the slurry reduce equipment costs and improve operational convenience.
The slurry dumping effect is achieved with low investment cost, labor-saving operation and high working efficiency, which improves the adhesion firmness and uniformity of the slurry, avoids slurry waste and hollowing, and improves the processing quality.
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Figure CN119145611A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building engineering technology, and in particular to a slurry-spraying mechanism for building construction walls. Background Technology
[0002] In the construction process, after the walls are built, roughening and finishing operations are performed. Roughening, also called mortar application, is a process before plastering; while finishing is a process after plastering. Both aim to improve adhesion. However, the processing requirements for roughening and finishing are different, resulting in different processing methods and equipment. As the name suggests, roughening involves evenly applying a mortar mixed with a certain water-cement ratio onto the wall using a splashing motion. After reaching a certain strength, plastering is then carried out.
[0003] Existing grouting operations are divided into manual grouting with a grouting paddle and mechanical grouting using a pump. Manual grouting needs to overcome problems such as weight, height, and limited working area, resulting in a large workload, high intensity, and low efficiency. Mechanical grouting requires consideration of the initial investment in equipment and is not suitable for small projects or irregular walls. Based on these problems, this invention was developed. Summary of the Invention
[0004] The purpose of this invention is to provide a slurry-spraying mechanism for building construction walls, which has low investment cost, is labor-saving to operate, and has high work efficiency.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a mortar-spraying mechanism for building construction walls, comprising: a mounting frame; a mortar-holding trough disposed on the mounting frame, having an opening and configured to hold mortar; a mortar-spraying component movably disposed on the mounting frame and configured to form mortar dots; a driving component disposed on the mounting frame and configured to drive the mortar-spraying component to rotate; a switching component disposed on the mounting frame and configured to control the rotating mortar-spraying component to switch between a first position and a second position, wherein when the mortar-spraying component is in the first position, the mortar-spraying component is located outside the mortar-holding trough, and when the mortar-spraying component is in the second position, the mortar-spraying component is located inside the mortar-holding trough; a lifting component connected to the mounting frame and configured to drive the mounting frame to perform lifting movements; and a movable seat connected to the lifting component and configured to perform horizontal movements.
[0006] By adopting the above technical solution, the movable base, in conjunction with the lifting component, realizes the lifting and movement of the mounting frame to cover the surface of the wall to be constructed. While the drive unit drives the slurry-spraying component to rotate, a switching component allows the rotating slurry-spraying component to switch between a first position and a second position. When the slurry-spraying component is in the first position, it is located outside the slurry tank, allowing the rotating component to spray slurry onto the wall. When the slurry-spraying component switches from the first position to the second position, it is located inside the slurry tank and comes into contact with the slurry, causing it to adhere to the component. This process is repeated to achieve the slurry-spraying and slurry-applying operations. This structural design reduces the investment cost of the slurry-spraying mechanism, making it easier to operate and more efficient.
[0007] The slurry ejector is further configured to include a cylindrical slurry ejector cylinder, a plurality of slurry ejector holes distributed on the slurry ejector cylinder, and a slurry storage layer disposed on the inner peripheral wall of the slurry ejector cylinder.
[0008] By adopting the above technical solution, the slurry adheres to the slurry storage layer located on the inner circumferential wall of the slurry throwing cylinder. When the slurry throwing cylinder rotates, the slurry on the slurry storage layer flies out through the slurry throwing hole, thereby realizing the slurry throwing operation.
[0009] The device is further configured to include a drive shaft rotatably mounted on a mounting bracket, with the slurry cylinder fitted onto the drive shaft to move along a circumferential rotation axis. The axis of the drive shaft is parallel to the opening of the slurry tank, and the drive component is connected to the drive shaft.
[0010] By adopting the above technical solution and the above-mentioned structure, the slurry cylinder can have displacement along the drive shaft axis while rotating, thereby realizing the switching of the slurry cylinder between the first position and the second position and entering and exiting the slurry tank.
[0011] The switching component is further configured to include a switching path and a guide sliding structure that slides along the switching path. The switching path includes a first rotation path and a second rotation path that are disposed on the mounting frame and spaced apart along the drive shaft axis and have two ends, a switching path that connects one end of the first rotation path and one end of the second rotation path, and a return path that connects the other end of the first rotation path and the other end of the second rotation path. The switching path and the return path are interconnected and the guide sliding structure is connected to the slurry cylinder.
[0012] By adopting the above technical solution, the slurry cylinder moves along the switching path under the action of the guide sliding structure. When the guide sliding structure is located in the second rotation path, the slurry cylinder is located in the slurry tank and forms a rotating slurry application with the slurry in the tank. This rotating slurry application method allows the slurry to better penetrate into the pores of the slurry storage layer, thereby improving the firmness of the slurry's adhesion to the slurry storage layer and achieving more comprehensive contact between the slurry and the slurry storage layer, avoiding the phenomenon of slurry blistering on the slurry storage layer. Furthermore, the rotation method can also help eliminate air bubbles in the slurry, improving the uniformity of slurry application, thus ensuring the uniformity of subsequent slurry application and improving processing quality.
[0013] When the guide sliding structure moves from the second rotation path into the first rotation path via a switching path, the slurry-throwing cylinder is located outside the slurry-filling trough, thus achieving the rotational slurry-throwing operation. Meanwhile, the guide sliding structure located on the first rotation path then moves back into the second rotation path via a return path, repeating this process to achieve the slurry-filling and slurry-throwing operations. This structural arrangement allows a single drive component to achieve multi-directional drive functions, thereby further reducing the production cost of the mechanism and consequently lowering the initial investment cost.
[0014] The guide sliding structure is further configured to include a guide column fixed to the slurry cylinder and a guide block rotatably disposed on the guide column and having two guide ends, wherein the distance between the guide end and the center of the guide column is greater than the width of the switching path.
[0015] By adopting the above technical solution, the guide column works with the guide block to move along the switching path. This structure allows the guide sliding structure to cross the intersection of the switching path and the return path, thereby ensuring the feasibility of the structure and avoiding structural interference.
[0016] A further configuration is provided whereby when the slurry-throwing component is in the first position, a baffle plate is provided on one side of the slurry-throwing component in the horizontal direction, the side of the baffle plate facing the slurry-throwing component is connected to the opening of the slurry-holding trough and is located directly above the opening of the slurry-holding trough, and a scraping component for cleaning the slurry on the outer peripheral wall of the slurry-throwing cylinder is provided between the first position and the second position.
[0017] By adopting the above technical solution, the baffle plate is designed to prevent slurry from being thrown outwards, thereby avoiding slurry contamination and waste. The slurry blocked by the baffle plate flows into the slurry collection tank, achieving slurry recycling and preventing waste. The slurry scraping component is designed to prevent slurry adhering to the outer wall of the slurry throwing cylinder from sticking to the wall during the throwing process, thus forming substandard slurry protrusions and further improving the processing quality of the slurry throwing process.
[0018] The scraping assembly is further configured to include a fixing ring located on the outer ring of the slurry cylinder and a scraping ring disposed between the fixing ring and the outer peripheral wall of the slurry cylinder.
[0019] By adopting the above technical solution, during the switching process between the first position and the second position, the outer peripheral wall of the slurry cylinder contacts the scraper ring, thereby scraping off the slurry adhering to the outer peripheral wall of the slurry cylinder.
[0020] The lifting component is further configured to include a lifting rod, a guide ring located at the top of the lifting rod, a rotatable spool on the lifting rod, a lifting rope connecting the mounting frame and the spool and passing through the guide ring, and a drive motor for driving the spool to rotate.
[0021] By adopting the above technical solution, the drive motor drives the sheave to rotate, and the lifting rope is wound or released by the sheave to control the lifting and lowering movement of the mounting frame along the lifting rod, thereby changing the height of the mounting frame. This setting method has a simple structure and low cost.
[0022] The lifting rod is further configured to include an upper section for mounting a guide ring, a lower section for mounting a wire wheel, and several adjustable sections that are plugged into each other. The adjustable sections are plugged into both the upper and lower sections, and the mounting bracket is slidably fitted onto the lifting rod.
[0023] By adopting the above technical solution, and through the interlocking adjustment sections, the height of the lifting rod can be adjusted by changing the number of interlocking adjustment sections, thereby adapting to walls of different construction heights and giving the mechanism better versatility.
[0024] The lower section is further configured to be fixed to a movable base, and a counterweight groove is formed on the movable base.
[0025] By adopting the above technical solution, the counterweight groove can be used to add counterweights, which ensures the smooth operation of the mechanism without affecting its convenient handling.
[0026] In summary, the present invention has the following advantages: it has low investment cost, is labor-saving to operate, and has high work efficiency. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of an embodiment; Figure 2 This is a partial structural diagram of an embodiment; Figure 3 This is a partial structural schematic diagram from another perspective of the embodiment; Figure 4 This is a partial exploded view of an embodiment; Figure 5 This is another partial exploded view of the embodiment; Figure 6 This is a structural view from another perspective of the embodiment; Figure 7 This is an exploded view of the lifting rod in the embodiment.
[0028] In the diagram: 1. Mounting frame; 2. Slurry tank; 3. Slurry ejector; 31. Slurry ejector cylinder; 32. Slurry ejector hole; 33. Slurry storage layer; 4. Driving component; 5. Switching assembly; 51. Guide sliding structure; 511. Guide column; 512. Guide block; 52. First rotation path; 53. Second rotation path; 54. Switching path; 55. Return path; 6. Lifting component; 61. Lifting rod; 611. Upper section; 612. Lower section; 613. Adjustment section; 62. Guide ring; 63. Spool; 64. Lifting rope; 65. Drive motor; 7. Moving seat; 8. Drive shaft; 9. Slurry baffle; 10. Slurry scraper assembly; 101. Fixing ring; 102. Scraper ring; 11. Counterweight groove. Detailed Implementation
[0029] The present invention will be further described in detail below with reference to the accompanying drawings.
[0030] refer to Figures 1 to 7 A mortar-throwing mechanism for building construction walls includes: a mounting frame 1; a mortar-holding trough 2, fixedly mounted on the mounting frame 1, having an upward opening and configured to hold mortar; a mortar-throwing component 3, movably mounted on the mounting frame 1 and configured to form mortar dots; a driving component 4, mounted on the mounting frame 1 and configured to drive the mortar-throwing component 3 to rotate; a switching component 5, mounted on the mounting frame 1 and configured to control the rotating mortar-throwing component 3 to switch between a first position and a second position, wherein when the mortar-throwing component 3 is in the first position, it is located outside the mortar-holding trough 2, and when it is in the second position, it is located inside the mortar-holding trough 2; a lifting component 6, connected to the mounting frame 1 and configured to drive the mounting frame 1 to perform lifting movements; and a movable seat 7, connected to the lifting component 6 and configured to perform horizontal movements.
[0031] The slurry-dispensing component 3 includes a cylindrical slurry-dispensing cylinder 31, several slurry-dispensing holes 32 distributed on the slurry-dispensing cylinder 31, and a slurry-retaining layer 33 fixedly disposed on the inner circumferential wall of the slurry-dispensing cylinder 31. The slurry-retaining layer 33 is composed of several cylindrical metal meshes fixedly stacked together. It includes a drive shaft 8 rotatably disposed on the mounting frame 1 and passing through the slurry-filling tank 2, the drive shaft 8 being rotatably engaged with the slurry-filling tank 2. The slurry-dispensing cylinder 31 is fitted onto the drive shaft 8 to achieve circumferential rotational movement. The axis of the drive shaft 8 is parallel to the opening orientation of the slurry-filling tank 2. A drive component 4 is connected to the drive shaft 8. The drive component 4 is a servo motor fixedly disposed at the bottom of the slurry-filling tank 2, with its output shaft fixedly connected to the drive shaft 8.
[0032] The switching assembly 5 includes a switching path 54 and a guide sliding structure 51 that slides along the switching path 54. The switching path 54 includes a first rotating path 52 and a second rotating path 53, which are spaced apart on the mounting frame 1 and along the axis of the drive shaft 8 and have two ends; a switching path 54 connecting one end of the first rotating path 52 and one end of the second rotating path 53; and a return path 55 connecting the other end of the first rotating path 52 and the other end of the second rotating path 53. The switching path 54 and the return path 55 are interconnected, and the guide sliding structure 51 is connected to the slurry cylinder 31.
[0033] The guide sliding structure 51 includes a guide post 511 fixed to the slurry cylinder 31 and a guide block 512 rotatably fitted onto the guide post 511 and having two guide ends. The distance between the guide ends and the center of the guide post 511 is greater than the width of the switching path 54. When the guide block 512 moves within the second rotation path 53, the switching path 54, and the return path 55, a set program causes the servo motor to rotate at a low speed to reduce the rotational speed of the slurry cylinder 31, increasing the contact time between the slurry cylinder 31 and the slurry, and also preventing the slurry on the slurry cylinder 31 from separating from the slurry cylinder 31 after leaving the slurry tank 2. When the guide block 512 moves within the first rotation path 52, a set program causes the servo motor to control the slurry cylinder 31 to rotate at a high speed, so that sufficient centrifugal force is generated on the slurry cylinder 31 to separate the slurry and throw it outward. Adjusting the rotational speed of the servo motor at different strokes is existing technology and will not be elaborated on here.
[0034] When the slurry ejector 3 is in the first position, a baffle plate 9 is provided on one side of the slurry ejector 3 in the horizontal direction. The baffle plate 9 is fixed to the opening of the slurry tank 2, and the side of the baffle plate 9 facing the slurry ejector 3 is connected to the opening of the slurry tank 2 and located directly above the opening of the slurry tank 2. A scraper assembly 10 for cleaning the slurry on the outer peripheral wall of the slurry ejector cylinder 31 is provided between the first position and the second position. The scraper assembly 10 includes a fixing ring 101 located on the outer ring of the slurry ejector cylinder 31 and a scraper ring 102 disposed between the fixing ring 101 and the outer peripheral wall of the slurry ejector cylinder 31. The fixing ring 101 is fixed to the slurry tank 2, and the scraper ring 102 is fixed to the fixing ring 101 and is made of rubber.
[0035] The lifting component 6 includes a lifting rod 61, a guide ring 62 located at the top of the lifting rod 61, a spool 63 rotatably mounted on the lifting rod 61, a lifting rope 64 connecting the mounting frame 1 and the spool 63 and passing through the guide ring 62, and a drive motor 65 driving the spool 63 to rotate. The lifting rod 61 is a square rod and includes an upper section 611 for fixed mounting of the guide ring 62, a lower section 612 for rotatable mounting of the spool 63, and several adjustable sections 613 that are plugged into it. The adjustable sections 613 are plugged into both the upper section 611 and the lower section 612. The mounting frame 1 is slidably fitted onto the lifting rod 61. The drive motor 65 is fixedly mounted on the lower section 612, and its output shaft is fixedly connected to the spool 63. One end of the lifting rope 64 is wound around the spool 63, and the other end passes through the guide ring 62 and is tied and fixed to the mounting frame 1. The lower section 612 is fixed to the movable base 7, and a counterweight groove 11 is formed on the movable base 7.
[0036] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A slurry throwing mechanism for building construction walls, characterized in that: include: A mounting frame (1); a mortar placement groove (2), which is arranged on the mounting frame (1), has an opening and is configured to accommodate mortar; a slurry-throwing member (3) movably arranged on the mounting frame (1) and configured to form a slurry point; a driving member (4) arranged on the mounting frame (1) and configured to drive the slurry-throwing member (3) to rotate; a switching assembly (5) arranged on the mounting frame (1) and configured to control the rotating slurry-throwing member (3) to switch between a first position and a second position, wherein when the slurry-throwing member (3) is in the first position, the slurry-throwing member (3) is located outside the slurry-setting groove (2); and when the slurry-throwing member (3) is in the second position, the slurry-throwing member (3) is located inside the slurry-setting groove (2); A lifting component (6) connected to the mounting frame (1) and configured to drive the mounting frame (1) to perform lifting movement; The moving seat (7) is connected to the lifting member (6) and is configured to perform horizontal movement.
2. The slurry throwing mechanism for building construction wall according to claim 1, characterized in that: The pulp-spinning member (3) comprises a cylindrical pulp-spinning cylinder (31), a plurality of pulp-spinning holes (32) distributed in the pulp-spinning cylinder (31), and a pulp storage layer (33) arranged on the inner peripheral wall of the pulp-spinning cylinder (31).
3. The slurry throwing mechanism for building construction wall according to claim 2, characterized in that: It comprises a driving shaft (8) rotatably arranged on a mounting frame (1), the pulping cylinder (31) is sleeved on the driving shaft (8) to form a circumferential rotation axis movement, the axis of the driving shaft (8) is parallel to the opening direction of the pulping groove (2), and the driving member (4) is connected to the driving shaft (8).
4. The slurry throwing mechanism for building construction wall according to claim 3 is characterized in that: The switching assembly (5) comprises a switching path (54) and a guide sliding structure (51) sliding along the switching path (54); the switching path (54) comprises a first rotating path (52) and a second rotating path (53) arranged on the mounting frame (1) and spaced apart along the axis of the driving shaft (8) and having two ends; the switching path (54) connecting one end of the first rotating path (52) and one end of the second rotating path (53); and a return path (55) connecting the other end of the first rotating path (52) and the other end of the second rotating path (53); the switching path (54) and the return path (55) are cross-connected and the guide sliding structure (51) is connected to the pulping drum (31).
5. The slurry throwing mechanism for building construction wall according to claim 4, characterized in that: The guide sliding structure (51) comprises a guide column (511) fixed to the pulping drum (31) and a guide block (512) rotatably disposed on the guide column (511) and having two guide ends, wherein the distance between the guide end and the center of the guide column (511) is greater than the width of the switching path (54).
6. The slurry throwing mechanism for building construction wall according to claim 2, characterized in that: When the pulp-spinning member (3) is in the first position, a pulp-blocking plate (9) is provided on one side of the pulp-spinning member (3) in the horizontal direction, and the side of the pulp-blocking plate (9) facing the pulp-spinning member (3) is connected to the opening of the pulp-setting groove (2) and is located directly above the opening of the pulp-setting groove (2). A pulp-scraping assembly (10) for cleaning pulp on the outer peripheral wall of the pulp-spinning cylinder (31) is provided between the first position and the second position.
7. The slurry throwing mechanism for building construction wall according to claim 6, characterized in that: The scraper assembly (10) comprises a fixed ring (101) located on the outer ring of a pulping cylinder (31) and a scraper ring (102) arranged between the fixed ring (101) and the outer peripheral wall of the pulping cylinder (31).
8. The slurry throwing mechanism for building construction wall according to claim 1, characterized in that: The lifting component (6) comprises a lifting rod (61), a guide ring (62) located at the top of the lifting rod (61), a wire wheel (63) rotatably arranged on the lifting rod (61), a lifting rope (64) connecting the mounting frame (1) and the wire wheel (63) and passing through the guide ring (62), and a driving motor (65) for driving the wire wheel (63) to rotate.
9. The slurry throwing mechanism for building construction wall according to claim 8, characterized in that: The lifting rod (61) comprises an upper section (611) for mounting a guide ring (62), a lower section (612) for mounting a wire wheel (63), and a plurality of plug-in adjustment sections (613); the adjustment sections (613) are plug-in-matched with the upper section (611) and the lower section (612); and the mounting frame (1) is slidably mounted on the lifting rod (61).
10. The slurry throwing mechanism for building construction wall according to claim 9, characterized in that: The lower section (612) is fixed to a movable seat (7), and a counterweight groove (11) is formed on the movable seat (7).
Citation Information
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