Generator set starting signal control system

By designing the generator set start signal control system, using humidity sensors to detect environmental stability and calculate buffering time, the problem that existing systems cannot effectively detect environmental changes is solved and the safety of the equipment is improved.

CN119154728BActive Publication Date: 2025-02-14WEIFANG HUALI POWER EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411648292.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-14
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

The existing generator set startup system cannot effectively detect environmental changes, resulting in the inability to formulate a safe start-up and power output mode, and the safety factor is relatively low.

Method used

Design a generator set start signal control system, including a driving module, a detection module, a start energy storage unit and a control module. The humidity sensor detects the environmental stability, calculates the buffer time, and controls the electrical path to be blocked before starting, ensuring that the operator has sufficient evacuation time.

Benefits of technology

By obtaining environmental changes and calculating the stable value G, the system can give appropriate evacuation time before the electrical path is turned on, significantly improving the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119154728B_ABST
    Figure CN119154728B_ABST
Patent Text Reader

Abstract

The present invention is applicable to the field of generator set systems, and provides a generator set starting signal control system, including: a driving module including a starting unit and a working unit; a detection module for detecting the stability of the current output environment of the generator set and obtaining a stable value G; a starting energy storage unit, which provides the required energy for the starting unit when it is working; a control module including a circuit breaker protection unit, which blocks or conducts a first path output by the working unit; when the starting unit drives the working unit to start, the control module obtains a buffer time according to the stable value G, thereby, the present invention can obtain environmental changes, calculate the stable value G of the current output in the environment where the equipment is located, and further adjust the value to give the operator a suitable evacuation time before the electrical path is conducted, thereby increasing the safety of the equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of generator set starting systems, and in particular to a generator set starting signal control system. Background Art

[0002] A generator set is a device that can convert the heat energy (or other energy) generated by fuel into electrical energy (diesel generator set). It is usually used as a backup power source. When the power grid is out of power, the generator set needs to be started to provide electricity for the load.

[0003] In the operation of the power system, the safe startup and power output of the generator set is a crucial process, which is directly related to the stability of power supply and the safety of equipment and operators. The startup of existing mobile generator sets relies on external signals to trigger the execution process, such as the manual start-stop execution process. Although these operation processes have high startup effectiveness, they have low safety factors. For example, they cannot detect environmental changes and further formulate safe startup and power output modes.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention

[0005] In view of the above-mentioned defects, the purpose of the present invention is to provide a generator set starting signal control system, which can obtain environmental changes, calculate the stable value G of the current output in the environment where the equipment is located, and further adjust the value to give the operator appropriate evacuation time before the electrical path is turned on, thereby increasing the safety of the equipment.

[0006] In order to achieve the above-mentioned purpose, the present invention provides a generator set starting signal control system, comprising: a driving module, which includes a starting unit and a working unit, the starting unit starts the working unit, and after the working unit is started, it will enter a stable working condition and generate an output current; a detection module, which is used to detect the stability of the current output environment of the generator set and obtain a stable value G; a starting energy storage unit, which provides the required energy for the starting unit when it works; a control module, which includes a circuit breaker protection unit, the circuit breaker protection unit blocks or conducts a first path output by the working unit; when the starting unit drives the working unit to start, the control module obtains the buffer time according to the stable value G, when the time after the device is started is within the buffer time, the first path is in a blocked state, and when the time after the device is started is outside the buffer time, the first path enters a conducting state.

[0007] According to the generator set starting signal control system of the present invention, the control module includes a circuit breaker switch component; after the starting unit drives the working unit to start, the circuit breaker switch controls the first path to be in an open state, and when the circuit breaker switch is manually opened, the time after the equipment starts enters the buffer time.

[0008] According to the generator set start-up signal control system of the present invention, the detection module includes a humidity sensor for detecting the ambient humidity; the corresponding stable value G includes the humidity Txt obtained by the humidity sensor; the control module calculates the buffer time through the humidity Txt; the buffer time S is calculated according to the following formula: If (Txt-Txt0)>0, the buffer time S is taken as: S=S0+(Txt-Txt0)×V 实 ×α; if (Txt-Txt0) ≤ 0, the buffer time S is: S = S0; Txt0 is the humidity comparison parameter set in the control module, S0 is the initial setting time, V 实 is the actual voltage value output by the first channel, and α is the unit conversion coefficient.

[0009] According to the generator set start-up signal control system of the present invention, the control module also includes an air breakdown voltage test unit, which includes an output end connected to the start-up energy storage unit and a receiving end provided with a voltage sensor; the air breakdown voltage test unit controls the output end to release the breakdown voltage V1 at a predetermined frequency, wherein the breakdown voltage V1 is a preset fixed value, or the breakdown voltage V1 is determined by 0V or a predetermined initial value and increases by a predetermined increase value each time it is released when it is output; when the receiving end stably receives the voltage value, the voltage is recorded as V 标 .

[0010] According to the generator set starting signal control system of the present invention, the path is in a blocked state, and the output current enters the starting energy storage unit through the second path.

[0011] According to the generator set start-up signal control system of the present invention, the control module further comprises a conduction switch for manually conducting the first path; initially, a single press is performed to start, and the control module controls the output voltage of the first path to be V 标 If the button is pressed multiple times after the initial single press, the control module controls the output voltage of the first channel to V 实 , V 实 =V 标 +V 加 ×i; V plus ×i is the voltage increase after the ith press, V 加 The expected growth value.

[0012] According to the generator set starting signal control system of the present invention, the predetermined growth value V 加 It is 10V~50V.

[0013] The present invention provides a generator set start-up signal control system, comprising: a driving module, which includes a starting unit and a working unit, the starting unit performs a start-up operation on the working unit, and after the working unit is started, it will enter a stable working condition and generate an output current; a detection module, which is used to detect the stability of the current output environment of the generator set and obtain a stable value G; a starting energy storage unit, which provides the required energy for the starting unit to work; a control module, which includes a circuit breaker protection unit, and the circuit breaker protection unit blocks or conducts the first path output by the working unit; when the starting unit drives the working unit to start, the control module obtains the buffer time according to the stable value G, when the time after the device is started is within the buffer time, the first path is in a blocked state, and when the time after the device is started is outside the buffer time, the first path enters a conducting state. The present invention can obtain environmental changes, calculate the stable value G of the current output in the environment where the device is located, and further adjust the value to give the operator a suitable evacuation time before the electric path is turned on, thereby increasing the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of a module of the present invention;

[0015] Figure 2 It is the main working flow diagram of the modules involved in the present invention. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0017] See also Figure 1 and Figure 2 The present invention provides a generator set starting signal control system, the generator set starting signal control system comprises:

[0018] The driving module includes a starting unit and a working unit. The starting unit starts the working unit. After the working unit is started, it will enter a stable working condition and generate output current. If the generator set is a diesel generator set, the starting unit and the working unit correspond to the starting switch and the diesel generator respectively. When starting, the diesel generator is started manually or remotely by the starting switch, and enters the power generation work under different working conditions (idling condition, acceleration condition, etc.).

[0019] The detection module is used to detect the stability of the current output environment of the generator set and obtain a stable value G. In this embodiment, the detection module includes a humidity sensor for detecting the humidity of the environment; and the corresponding stable value G includes the humidity Txt obtained by the humidity sensor.

[0020] A starting energy storage unit, which provides the energy required for the starting unit to work, is usually an energy storage battery, and the energy storage battery is connected to the starting switch;

[0021] The control module includes a circuit breaker protection unit, which controls (blocks or conducts) the first path output by the working unit; when the starting unit drives the working unit to start, the control module obtains the buffer time according to the stable value G (the buffer time is the evacuation time given to the staff before the working unit outputs current). When the time after the equipment is started is within the buffer time, the first path is in a blocked state, and no current is output in this state. When the time after the equipment is started is outside the buffer time, the first path enters a conducting state, and the equipment enters an output state.

[0022] The control module calculates the buffer time through the humidity Txt;

[0023] The buffer time S is calculated according to the following formula:

[0024] If Txt>Txt0 (humidity is higher than the standard value), that is, (Txt-Txt0)>0, the buffer time S is: S=S0+(Txt-Txt0)×V 实 ×α;

[0025] If Txt≤Txt0 (humidity is lower than / equal to the standard value), that is, (Txt-Txt0)≤0, the buffer time S is: S=S0;

[0026] The Txt0 is a humidity comparison parameter set in the control module (this value is manually input), S0 is the initial setting time (this value is manually input), V 实 is the actual voltage value output by the first channel, and α is the unit conversion coefficient.

[0027] In the above embodiment, the actual voltage value V output by the first path 实 =220V, or as shown in the third embodiment, V 实 is a variable value. At this time, the buffer time S is affected by the humidity Txt and the actual voltage value V 实 The influence of two variables.

[0028] In a second embodiment, based on the above embodiment, the control module further includes an air breakdown voltage test unit, which includes an output end connected to the starting energy storage unit and a receiving end provided with a voltage sensor, with air medium between the two;

[0029] During the test, the air breakdown voltage test unit controls the output end to release the breakdown voltage V1 at a predetermined frequency, wherein the breakdown voltage V1 can be a preset fixed value (a voltage of a fixed value) or the breakdown voltage V1 is determined by increasing by a predetermined increase value each time it is released by 0V or a predetermined initial value (for example, the initial value is 10V) at the output. For example, if the predetermined increase value is 10V and the initial value is 10V, then the breakdown voltage V1 is released each time as 10V, 20V, 30V..., up to the maximum voltage of 220V.

[0030] When the receiving end stably receives the voltage value, record the voltage as V 标 (Air breakdown voltage of the environment where the equipment is located) means that the air in this environment has been broken down, which poses a great risk of electric leakage. At this time, you can choose to stop the power supply or sound an alarm.

[0031] In the third embodiment, the control module includes a circuit breaker assembly (i.e., a circuit breaker), which is generally manually switched on (pressed to switch on);

[0032] After the starting unit drives the working unit to start, the circuit breaker controls the first path to be in an open state. When the circuit breaker is manually opened, the time after the equipment is started enters the buffer time. After the time after the equipment is started enters beyond the buffer time, the first path is connected.

[0033] Furthermore, during a single start, the control module controls the output voltage of the first path to be V 标 , if V 标 If the normal power supply requirement cannot be met, the first single press can be continued after the first press, and the control module controls the output voltage of the first channel to V 实 , V 实 =V 标 +V 加 ×i; until V 实 Meet the normal power supply needs.

[0034] V 加 ×i is the voltage increase after the i-th press, V 加 is a predetermined growth value, wherein the predetermined growth value V 加 It is 10V~50V.

[0035] In addition, when the first path is in a blocked state, the output current enters the startup energy storage unit through the second path to achieve energy recycling.

[0036] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A generator set starting signal control system, characterized in that: include: The driving module includes a starting unit and a working unit. The starting unit starts the working unit. After the working unit is started, it will enter a stable working state and generate an output current. A detection module, which is used to detect the stability of the current output environment of the generator set and obtain a stable value G; A starting energy storage unit, which provides the energy required for the starting unit to work; The control module includes a circuit breaker protection unit, which blocks or conducts the first path output by the working unit; when the starting unit drives the working unit to start, the control module obtains the buffer time according to the stable value G, and when the time after the device is started is within the buffer time, the first path is in a blocked state, and when the time after the device is started is outside the buffer time, the first path enters a conducting state; The detection module includes a humidity sensor for detecting the humidity of the environment; The corresponding stable value G includes the humidity Txt obtained by the humidity sensor; The control module calculates the buffer time according to the humidity Txt; the buffer time S is calculated according to the following formula: If (Txt-Txt0)>0, the buffer time S is: S=S0+(Txt-Txt0)×V 实 ×α; If (Txt-Txt0)≤0, the buffer time S is: S=S0; Txt0 is a humidity comparison parameter set in the control module, S0 is the initial setting time, V 实 is the actual voltage value output by the first channel, and α is the unit conversion coefficient.

2. The generator set starting signal control system according to claim 1, characterized in that: The control module includes a disconnect switch assembly; After the starting unit drives the working unit to start, the circuit breaker controls the first path to be in an open state. When the circuit breaker is manually turned on, the time after the equipment starts enters the buffer time.

3. The generator set starting signal control system according to claim 1, characterized in that: The control module also includes an air breakdown voltage test unit, which includes an output end connected to the starting energy storage unit and a receiving end provided with a voltage sensor; The air breakdown voltage test unit controls the output end to release the breakdown voltage V1 at a predetermined frequency, wherein the breakdown voltage V1 is a preset fixed value, or the breakdown voltage V1 is determined by increasing by a predetermined increment value each time it is released, from 0V or a predetermined initial value when it is output; When the receiving end stably receives the voltage value, record the voltage as V 标 .

4. The generator set starting signal control system according to claim 1 or 2, characterized in that: When the path is in a blocked state, the output current enters the startup energy storage unit through the second path.

5. The generator set starting signal control system according to claim 3, characterized in that: The control module further includes a conduction switch for manually conducting the first passage; Initially, a single press starts, and the control module controls the output voltage of the first channel to V 标 ; If the button is pressed multiple times after the initial single press, the control module controls the output voltage of the first channel to V 实 , V 实 =V 标 +V 加 ×i; V 加 ×i is the voltage increase after the i-th press, V 加 The expected growth value.

6. The generator set starting signal control system according to claim 5, characterized in that: The predetermined growth value V 加 It is 10V~50V.

Citation Information

Patent Citations

  • Speed changing diesel generator

    CN101162885A

  • Power generator set remote control system based on mobile phone APP and control method thereof

    CN108958128A