Prefabricated component production device
By designing a prefabricated component production device including guide rails, mobile vehicles, rotating discs, connecting plates and vibrating rods, the problems of uneven loading and mud reflow in the prior art are solved, and efficient automated production and high-quality prefabricated components are realized.
Patent Information
- Application Number
- CN202411639554.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing prefabricated component production device pushes mud into the mold frame through a screw rotating rod, resulting in uneven loading, manual push, and the mud is easy to return and inconvenient to use.
A prefabricated component production device is designed, including a first guide rail, a first mobile vehicle, a rotating disc, a support frame, a connecting plate, a discharge barrel, a second guide rail, a mold frame, a barrier bar, a vibrating rod and an electric push rod. Through the design of the first sliding block and the second guide rod, the position of the connecting plate and the discharge barrel is adjusted, and the relative position of the discharge barrel and the mold frame is automatically adjusted, thereby improving the adaptability and automation.
The uniformity and automation of feeding are achieved, mud reflux is avoided, the density and uniformity of prefabricated components are improved, the quality of components is improved, and it has an efficient automated production, precise positioning and vibration, flexible adjustment and adaptability, and a stable and reliable structure.
Smart Images

Figure CN119159661B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated component processing, and in particular to a prefabricated component production device. Background Art
[0002] Prefabricated parts are a common product in the construction industry. They are concrete products or other building materials processed in factories through standardized and mechanized production methods. These prefabricated parts complete most or all of the manufacturing process in the factory before being transported to the construction site for assembly or installation. Prefabricated parts have a wide range of applications, including but not limited to prefabricated reinforced concrete column foundations, prefabricated steel structure steel column foundations, street light billboard column reinforced concrete foundations, and prefabricated floor slabs. By using these prefabricated parts, construction efficiency can be significantly improved, on-site workload and material waste can be reduced, and it helps to improve the overall quality of the building.
[0003] However, there are still some areas that need to be improved in the existing technology. For example, the application with announcement number CN118493595A discloses a production process and device for high-precision concrete PC prefabricated components, but in actual use, the device has exposed some shortcomings. Specifically, the device pushes the mud into the mold frame through a spiral rotating rod, which easily leads to uneven feeding and requires manual pushing later. At the same time, the mud is also prone to reflux, which brings inconvenience to the user. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art that mud is pushed into the mold frame by a spiral rotating rod during use, which easily leads to uneven feeding, requires manual pushing afterwards, and the mud is prone to backflow, which is inconvenient to use. A prefabricated component production device is proposed to solve the shortcomings of the prior art that mud is pushed into the mold frame by a spiral rotating rod during use, which easily leads to uneven feeding, requires manual pushing later, and has a prefabricated component production device that is inconvenient to use.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A prefabricated component production device comprises two first guide rails, a first moving vehicle is slidably provided on the two first guide rails, a rotating disk is rotatably provided on the first moving vehicle, a driving member is provided on the first moving vehicle for driving the rotating disk to rotate, a support frame is fixedly provided on the top of the rotating disk, a connecting column is fixedly provided between the supporting frame and the first moving vehicle, a first sliding block is slidably sleeved on the outer wall of the connecting column, a connecting plate is adjustably provided on one side of the first sliding block, an extension plate is fixedly provided on one end of the connecting plate, a discharging barrel is penetrated on the top of the extension plate, and the top end of the discharging barrel is connected to a feeding pipe for feeding;
[0007] Two second guide rails, both of which are arranged on one side of the first guide rail, on which a second moving vehicle is slidably provided, and on which a mold frame located below the discharge barrel is clamped, for receiving mud;
[0008] A baffle, the baffle being arranged on one side of the first moving vehicle, the outer wall of which is in contact with the mold frame and used for positioning the mold frame, and the baffle being provided with a plurality of vibrating rods for vibrating the mud;
[0009] The second electric push rod is arranged on one side of the support frame, and the output end of the second electric push rod is fixedly connected to the connecting plate, and is used to drive the connecting plate to move downward, and drive the discharge barrel close to the mold frame. A transmission part is provided at the bottom of the connecting plate, and the vibrating rod is pressed into the mold frame during the descending process.
[0010] In a possible design, the driving member includes a gear ring fixedly mounted on the outer wall of a rotating disk, a rack meshing with the gear ring is slidably provided on the top of the rotating disk, two mounting seats are fixedly provided on the top of the first moving vehicle, and the same first electric push rod is fixedly provided through one side of the two mounting seats, and the output end of the first electric push rod is fixedly connected to the rack.
[0011] In a possible design, a plurality of third guide rods are fixedly provided in the first moving vehicle, the outer wall sliding sleeves of the plurality of third guide rods are provided with the same push bar, the two ends of the baffle bar are detachably connected to the push bar, the outer wall sleeves of the third guide rods are provided with a third spring, the two ends of the third spring are respectively fixedly connected to the inner wall of one side of the first moving vehicle and one side of the push bar to prevent the mold frame and the baffle bar from getting stuck.
[0012] In a possible design, two second guide rods are fixedly provided on one side of the first sliding block, the connecting plate is slidably mounted on the two second guide rods, the outer wall of the second guide rod is sleeved with a second spring, the two ends of the second spring are respectively fixedly connected to the side where the connecting plate and the first sliding block are close to each other, a resistance rod is slidably provided through the top of the connecting plate, a second rotating seat is rotatably sleeved on the outer wall of the bottom end of the resistance rod, a sliding groove is provided on the inner side of the baffle bar, and the second rotating seat is slidably arranged in the sliding groove, so as to automatically adjust the position of the discharge barrel according to the position of the baffle bar.
[0013] In a possible design, two first guide rods are fixedly provided on one side of the support frame, the outer wall sliding sleeves of the two first guide rods are provided with the same connecting seat, the outer wall sleeves of the first guide rods are provided with a first spring, the two ends of the first spring are respectively fixedly connected to the side where the connecting seat and the support frame are close to each other, the second electric push rod is fixedly provided on the connecting seat, a limit rod is fixedly provided on the bottom of the connecting seat, and the bottom end of the limit rod passes through the bottom of the connecting plate for guiding the connecting plate and the connecting seat.
[0014] In a possible design, at least two fourth guide rods are slidably provided on the top of the baffle bar, the top of the two fourth guide rods are fixedly provided with a same connecting strip, the outer wall of the fourth guide rod is sleeved with a fourth spring, the two ends of the fourth spring are respectively fixedly connected to the top of the baffle bar and the bottom of the connecting strip, a plurality of vibrating rods are arranged on the connecting strip, and the connecting strip is used in conjunction with the transmission part at the bottom of the connecting plate.
[0015] In a possible design, the transmission member includes a connecting block fixedly mounted on an outer wall of one end of the connecting plate, and the connecting bar is driven to move downward through the connecting block during the descending process of the connecting plate.
[0016] In a possible design, a plurality of balls used in conjunction with the connecting block are embedded on the top of the connecting strip to reduce the friction between the connecting block and the connecting strip.
[0017] In a possible design, a second sliding block is provided in the extension plate for sliding, the discharge barrel is fixedly provided on the second sliding block, a nut block is fixedly provided on the top of the second sliding block, two first rotating seats are fixedly provided on the top of the extension plate, a reciprocating screw is provided rotatingly through the two first rotating seats, the nut block is threadedly sleeved on the reciprocating screw, a sleeve is provided rotatingly through the top of the connecting plate, the resistance rod is provided in the sleeve for sliding, the outer walls of the sleeve and the reciprocating screw are fixedly provided with meshing bevel gears, the inner wall of the baffle is fixedly provided with a plurality of teeth, and the outer wall of the bottom end of the resistance rod is fixedly provided with a first gear meshing with the plurality of teeth, which drives the discharge barrel to move in the extension plate during the swinging of the connecting plate.
[0018] In a possible design, the bottom end of the limiting rod is higher than the top of the rotating disk to prevent the limiting rod from interfering with the rotating disk.
[0019] Beneficial effects: In the present invention, the prefabricated component production device can flexibly adjust the positions of the connecting plate and the discharge barrel through the design of the first sliding block and the second guide rod, and can adjust the relative position of the discharge barrel and the mold frame according to actual needs, thereby improving the adaptability and flexibility of the device. In addition, the matching design of the abutment rod and the slide groove can automatically adjust the position of the discharge barrel according to the position of the baffle bar, further enhancing the degree of automation of the device.
[0020] In the present invention, the prefabricated component production device ensures accurate positioning of the mold frame by closely fitting the baffle bar with the mold frame, avoiding the leakage of mud during the pouring process. At the same time, multiple vibrating rods arranged on the baffle bar can be vibrated during the mud pouring process, thereby improving the density and uniformity of the prefabricated component, thereby improving the quality of the component;
[0021] In the present invention, the prefabricated component production device, through the fourth guide rod, the fourth spring and the connecting bar arranged on the top of the baffle bar, cooperates with the design of the vibrating rod, so that when the connecting plate descends, the vibrating rod can be automatically and smoothly driven into the mold frame to vibrate the mud, which not only improves the vibration efficiency, but also ensures the uniformity of the vibration, thereby improving the quality of the prefabricated component;
[0022] In the present invention, the prefabricated component production device, through the second sliding block, nut block, reciprocating screw and sleeve and other components arranged in the extension plate, cooperates with the design of the resistance rod and the first gear, realizes the automatic adjustment of the position of the discharge barrel in the extension plate during the swinging of the connecting plate, which not only improves the automation degree of the device, but also enables the discharge barrel to be more accurately aligned with the mold frame, avoiding the waste and leakage of mud;
[0023] In the present invention, through the coordinated use of the baffle bars and the connecting plates, not only can the discharge barrel be driven to move forward and backward and swing, but the mold frame can also be positioned. It has the beneficial effects of efficient automated production, precise positioning and vibration, flexible adjustment and adaptability, stable and reliable structure, and easy maintenance and care, providing strong support for the production of prefabricated components. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional structural schematic diagram of a prefabricated component production device proposed by the present invention;
[0025] Figure 2 A schematic diagram of the installation structure of a swing plate of a prefabricated component production device proposed by the present invention;
[0026] Figure 3 A schematic diagram of the installation structure of a push bar and a first moving vehicle of a prefabricated component production device proposed by the present invention;
[0027] Figure 4 This is a schematic diagram of the installation structure of the second sliding block and the discharge barrel of a prefabricated component production device proposed by the present invention;
[0028] Figure 5 A schematic diagram of a sleeve installation structure of a prefabricated component production device proposed by the present invention;
[0029] Figure 6 A schematic diagram of a vibrating rod installation structure of a prefabricated component production device proposed by the present invention;
[0030] Figure 7 This is a schematic diagram of the installation structure of the rotating rod and the baffle bar of a prefabricated component production device proposed by the present invention.
[0031] In the figure: 1, first guide rail; 2, first moving vehicle; 3, rotating disk; 4, supporting frame; 5, connecting plate; 6, extension plate; 7, discharge barrel; 8, second guide rail; 9, second moving vehicle; 10, mold frame; 11, first electric push rod; 12, gear ring; 13, rack; 14, mounting seat; 15, stop bar; 16, connecting column; 17, first sliding block; 18, first guide rod; 19, connecting seat; 20, first spring; 21, second electric push rod; 22, second guide rod; 23. Second spring; 24. Limit rod; 25. Third guide rod; 26. Push bar; 27. Third spring; 28. Second sliding block; 29. Nut block; 30. First rotating seat; 31. Reciprocating screw; 32. Resistance rod; 33. Bevel gear; 34. Connecting block; 35. Sleeve; 36. Fourth guide rod; 37. Connecting bar; 38. Fourth spring; 39. Ball; 40. Vibrating rod; 41. Slide groove; 42. Second rotating seat; 43. Teeth; 44. First gear. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] Example 1: Reference Figure 1-Figure 7 , a production device, comprising: two first guide rails 1, on which a first moving car 2 is slidably arranged. A rotating disk 3 is rotatably mounted on the first moving car 2, and a driving member is arranged on the first moving car 2 in order to drive the rotation of the rotating disk 3. Specifically, the driving member comprises a gear ring 12 fixedly sleeved on the outer wall of the rotating disk 3, and a rack 13 meshed with the gear ring 12. The rack 13 is slidably arranged on the top of the rotating disk 3, and two mounting seats 14 are fixedly installed on the top of the first moving car 2, and a first electric push rod 11 is fixedly installed through one side of the two mounting seats 14, and the output end of the first electric push rod 11 is fixedly connected to the rack 13. When the first electric push rod 11 is working, it will push the rack 13 to move, and since the rack 13 is meshed with the gear ring 12, the movement of the rack 13 will drive the rotating disk 3 to rotate.
[0034] A support frame 4 is fixedly installed on the top of the rotating disk 3, and the support frame 4 is fixedly connected to the first moving vehicle 2 through a connecting column 16. A first sliding block 17 is slidably sleeved on the outer wall of the connecting column 16, and a connecting plate 5 is adjustably arranged on one side of the first sliding block 17. An extension plate 6 is fixedly installed on one end of the connecting plate 5, and a discharge barrel 7 is arranged through the top of the extension plate 6. The top end of the discharge barrel 7 is connected to a feeding pipe, which is used to feed materials such as mud into the discharge barrel 7.
[0035] On one side of the device, two second guide rails 8 are provided, on which a second moving vehicle 9 is slidably provided. A mold frame 10 can be clamped on the second moving vehicle 9 through a positioning pin, and the mold frame 10 is located below the discharge barrel 7 and is used to receive the slurry discharged from the discharge barrel 7. To facilitate the movement of the moving vehicle, the guide rail can be an electric guide rail.
[0036] In order to position the mold frame 10, a stop bar 15 is provided on one side of the first moving vehicle 2, and the outer wall of the stop bar 15 is in contact with the mold frame 10. A plurality of vibrating rods 40 are provided on the stop bar 15 for vibrating the slurry to improve the quality of the prefabricated component.
[0037] In order to drive the connecting plate 5 to move downward and make the discharge barrel 7 close to the mold frame 10, a second electric push rod 21 is arranged on one side of the support frame 4. The output end of the second electric push rod 21 is fixedly connected to the connecting plate 5. When the second electric push rod 21 works, it pushes the connecting plate 5 to move downward. At the bottom of the connecting plate 5, a transmission member is arranged. This transmission member presses the vibrating rod 40 into the mold frame 10 during the descending process of the connecting plate 5 to vibrate the mud.
[0038] In order to automatically adjust the position of the discharge barrel 7 according to the position of the baffle 15, two second guide rods 22 are fixedly arranged on one side of the first sliding block 17, and the connecting plate 5 is slidably mounted on the two second guide rods 22. A second spring 23 is mounted on the outer wall of the second guide rod 22, and the two ends of the second spring 23 are respectively fixedly connected to the side where the connecting plate 5 and the first sliding block 17 are close to each other. In addition, a resistance rod 32 is slidably arranged on the top of the connecting plate 5, and a second rotating seat 42 is rotatably mounted on the outer wall of the bottom end of the resistance rod 32. A slide groove 41 is provided on the inner side of the baffle 15, and the second rotating seat 42 is slidably arranged in the slide groove 41. In this way, when the baffle 15 moves, it will drive the resistance rod 32 to move through the slide groove 41 and the second rotating seat 42, thereby driving the connecting plate 5 and the discharge barrel 7 to move, so that the discharge barrel 7 is always aligned with the mold frame 10.
[0039] In order to guide the connecting plate 5 and the connecting seat 19, two first guide rods 18 are fixedly arranged on one side of the support frame 4, and a connecting seat 19 is slidably sleeved on the outer wall of the two first guide rods 18. A first spring 20 is sleeved on the outer wall of the first guide rod 18, and the two ends of the first spring 20 are respectively fixedly connected to the side of the connecting seat 19 and the supporting frame 4 that are close to each other. The second electric push rod 21 is fixedly arranged on the connecting seat 19, and at the same time, a limiting rod 24 is fixedly arranged at the bottom of the connecting seat 19, and the bottom end of the limiting rod 24 penetrates the bottom of the connecting plate 5. In this way, when the connecting plate 5 moves, it will be guided by the limiting rod 24, so as to maintain a stable moving trajectory, and the bottom end height of the limiting rod 24 is adjusted to ensure that it is higher than the top of the rotating disk 3. In this way, during the descent and swinging process of the connecting plate 5, the limiting rod 24 will not conflict with the rotating disk 3, thereby ensuring the stable operation of the entire device.
[0040] In order to limit the position of the vibrating rod 40, at least two fourth guide rods 36 are slidably provided on the top of the baffle 15, and these fourth guide rods 36 are used to provide stable sliding guides for the connecting bar 37. A common connecting bar 37 is fixedly connected to the top of the two fourth guide rods 36 to ensure that the connecting bar 37 can slide smoothly on the baffle 15. A fourth spring 38 is sleeved on the outer wall of the fourth guide rod 36, and the two ends of the fourth spring 38 are respectively fixedly connected to the top of the baffle 15 and the bottom of the connecting bar 37. In this way, when the connecting bar 37 is not subjected to external force, it will be reset under the elastic force of the fourth spring 38. At the same time, multiple vibrating rods 40 are arranged on the connecting bar 37, and these vibrating rods 40 will vibrate the mud in subsequent operations.
[0041] Next, the transmission member includes a connecting block 34 fixedly sleeved on the outer wall of one end of the connecting plate 5. The function of the connecting block 34 is to drive the connecting bar 37 to move downwards through its contact with the connecting bar 37 during the descent of the connecting plate 5. In this way, when the connecting plate 5 descends, it will push the connecting bar 37 and the vibrating rod 40 to descend together through the connecting block 34, thereby achieving the vibration of the mud.
[0042] The present application can be used in the field of prefabricated parts processing, and can also be used in other fields applicable to the present application.
[0043] Example 2: Reference Figure 1-Figure 7, improved on the basis of Example 1: A prefabricated component production device, which is applied to the field of prefabricated component processing, in order to prevent the mold frame 10 and the stop bar 15 from getting stuck, a plurality of third guide rods 25 are fixedly arranged in the first moving vehicle 2, and a push bar 26 is slidably sleeved on the outer wall of these third guide rods 25. The two ends of the stop bar 15 are detachably connected to the push bar 26, and at the same time, a third spring 27 is sleeved on the outer wall of the third guide rod 25, and the two ends of the third spring 27 are respectively fixedly connected to the inner wall of one side of the first moving vehicle 2 and one side of the push bar 26. In this way, when the mold frame 10 contacts the stop bar 15, the push bar 26 will be pressed and move backward, and at the same time compress the third spring 27, thereby preventing the mold frame 10 and the stop bar 15 from getting stuck.
[0044] In order to reduce the friction between the connecting block 34 and the connecting strip 37, a plurality of balls 39 are embedded on the top of the connecting strip 37. These balls 39 can roll in contact with the connecting block 34, thereby greatly reducing the friction between the two, so that the connecting strip 37 can slide on the stop bar 15 more smoothly.
[0045] A second sliding block 28 is slidably arranged in the extension plate 6, and the discharge barrel 7 is passed through and fixedly arranged on the second sliding block 28. In this way, when the second sliding block 28 slides in the extension plate 6, it will drive the discharge barrel 7 to move together. In order to drive the movement of the second sliding block 28, two first rotating seats 30 are fixedly arranged on the top of the extension plate 6, and a reciprocating screw 31 is rotatably arranged between the two first rotating seats 30. A nut block 29 is fixedly arranged on the top of the second sliding block 28, and the nut block 29 is threadedly sleeved on the reciprocating screw 31. Therefore, when the reciprocating screw 31 rotates, it will drive the second sliding block 28 and the discharge barrel 7 to move in the extension plate 6 through the nut block 29.
[0046] At the same time, a sleeve 35 is rotatably provided on the top of the connecting plate 5, and a resisting rod 32 is slidably provided in the sleeve 35. The function of the resisting rod 32 is to drive the discharge barrel 7 to move in the extension plate 6 through the meshing of the teeth 43 on the inner wall of the baffle bar 15 during the swinging of the connecting plate 5. In order to achieve this function, meshing bevel gears 33 are fixedly sleeved on the outer walls of the sleeve 35 and the reciprocating screw 31. In this way, when the connecting plate 5 swings, it will drive the reciprocating screw 31 to rotate through the transmission of the sleeve 35 and the bevel gear 33, thereby driving the movement of the second sliding block 28 and the discharge barrel 7. In addition, a plurality of teeth 43 are fixedly provided on the inner wall of the baffle bar 15, and a first gear 44 meshing with the plurality of teeth 43 is fixedly sleeved on the outer wall of the bottom end of the resisting rod 32 to ensure that the resisting rod 32 can move smoothly in the baffle bar 15.
[0047] In the present application, when in use, the device is powered on, and the discharge barrel 7 is connected to the feeding tube, and then the mold frame 10 is placed on the second moving vehicle 9, and the second moving vehicle 9 is pushed to drive the mold frame 10 to move to one side of the first moving vehicle 2. During the pushing process, the blocking bar 15 is driven to approach the first moving vehicle 2 through the inclined surface on one side of the mold frame 10, and the push bar 26 is driven to move, compressing the third spring 27, and the blocking bar 15 can drive the second rotating seat 42 to move during the movement. The movement of the second rotating seat 42 can drive the connecting plate 5 to approach the support frame 4 through the contact rod 32 and the sleeve 35, and compress the second spring 23, and when the connecting plate 5 moves, it will drive the connecting seat 19 to move through the limit rod 24 and the second electric push rod 21, and compress the first spring 20;
[0048] When the mold frame 10 is moved into position, the push bar 26 can be reset and moved under the action of the third spring 27, driving the stop bar 15 to reset and move, so that the outer side of the stop bar 15 fits with the mold frame 10, and the mold frame 10 is positioned, and the connecting plate 5 can be reset and moved by the action of the second spring 23, and the connecting seat 19 can be reset and moved by the action of the first spring 20. The reset movement of the connecting plate 5 can drive the extension plate 6 to reset and move, and drive the discharge barrel 7 to move above the mold frame 10;
[0049] Then, the second electric push rod 21 is started to extend, and the extension of the second electric push rod 21 can drive the connecting plate 5 to move downward on the limiting rod 24. When the connecting block 34 on the connecting plate 5 contacts the ball 39, the connecting block 34 continues to move downward, and the ball 39 drives the connecting bar 37 to move downward, and drives the fourth guide rod 36 to slide on the stop bar 15, and compresses the fourth spring 38 at the same time. The connecting bar 37 moves downward, and the vibrating rod 40 can be placed in the mold frame 10.
[0050] Then, the external loader is started to load the material. The slurry falls into the mold frame 10 through the discharge barrel 7. At the same time, the first electric push rod 11 is started to extend. The extension of the first electric push rod 11 can drive the rack 13 to move. The movement of the rack 13 can drive the rotating disk 3 to rotate through the meshing gear ring 12. The rotation of the rotating disk 3 can drive the support frame 4 to rotate. The rotation of the support frame 4 can drive the connecting plate 5 and the connecting seat 19 to swing through the first guide rod 18 and the second guide rod 22, and drive the extension plate 6 to move along the shape of the mold frame 10. While the connecting plate 5 swings, The second rotating seat 42 can be driven to move in the slide groove 41 through the resistance rod 32, and the resistance rod 32 can be driven to rotate through the first gear 44 and the tooth 43 during the movement of the resistance rod 32, and the rotation of the resistance rod 32 can drive the sleeve 35 to rotate, and the rotation of the sleeve 35 drives the reciprocating screw 31 to rotate through the two meshing bevel gears 33, and the rotation of the reciprocating screw 31 can drive the nut block 29 to move, and the movement of the nut block 29 can drive the third spring 27 to move in the extension plate 6, and drive the discharge barrel 7 to reciprocate, while moving and swinging;
[0051] After the material is loaded, a plurality of vibrating rods 40 are started to vibrate to make the mud uniform.
[0052] However, as is well known to those skilled in the art, the working principles and wiring methods of the first electric push rod 11, the second electric push rod 21 and the vibrating rod 40 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A prefabricated component production device, characterized in that: The invention comprises two first guide rails (1), on which a first moving vehicle (2) is slidably provided, on which a rotating disk (3) is rotatably provided, on which the first moving vehicle (2) is provided a driving member for driving the rotating disk (3) to rotate, a support frame (4) is fixedly provided on the top of the rotating disk (3), a connecting column (16) is fixedly provided between the supporting frame (4) and the first moving vehicle (2), a first sliding block (17) is slidably sleeved on the outer wall of the connecting column (16), a connecting plate (5) is adjustable on one side of the first sliding block (17), an extension plate (6) is fixedly provided on one end of the connecting plate (5), a discharge barrel (7) is penetrated through the top of the extension plate (6), and the top end of the discharge barrel (7) is connected to a feeding pipe for feeding; Two second guide rails (8), the two second guide rails (8) are both arranged on one side of the first guide rail (1), a second moving vehicle (9) is slidably provided on the two second guide rails (8), and a mold frame (10) located below the discharge barrel (7) is clamped on the second moving vehicle (9) for receiving mud; A baffle (15), the baffle (15) being arranged on one side of the first moving vehicle (2), the outer wall of which is in contact with the mold frame (10) and used for positioning the mold frame (10), and the baffle (15) being provided with a plurality of vibrating rods (40) for vibrating the slurry; A plurality of third guide rods (25) are fixedly provided inside the first moving vehicle (2), and the outer wall sliding sleeves of the plurality of third guide rods (25) are provided with a same push bar (26), and the two ends of the blocking bar (15) are detachably connected to the push bar (26). The outer wall sleeves of the third guide rods (25) are provided with a third spring (27), and the two ends of the third spring (27) are respectively fixedly connected to the inner wall of one side of the first moving vehicle (2) and one side of the push bar (26) to prevent the mold frame (10) and the blocking bar (15) from being stuck; A second electric push rod (21), the second electric push rod (21) is arranged on one side of the support frame (4), the output end of the second electric push rod (21) is fixedly connected to the connecting plate (5), and is used to drive the connecting plate (5) to move downward, thereby driving the discharge barrel (7) close to the mold frame (10), and a transmission member is provided at the bottom of the connecting plate (5), which presses the vibrating rod (40) into the mold frame (10) during the descending process.
2. A prefabricated component production device according to claim 1, characterized in that: The driving member comprises a toothed ring (12) fixedly sleeved on the outer wall of the rotating disk (3); a rack (13) meshing with the toothed ring (12) is slidably provided on the top of the rotating disk (3); two mounting seats (14) are fixedly provided on the top of the first moving vehicle (2); a first electric push rod (11) is fixedly provided through one side of the two mounting seats (14); and an output end of the first electric push rod (11) is fixedly connected to the rack (13).
3. A prefabricated component production device according to claim 1, characterized in that: Two second guide rods (22) are fixedly provided on one side of the first sliding block (17), the connecting plate (5) is slidably sleeved on the two second guide rods (22), the outer wall of the second guide rod (22) is sleeved with a second spring (23), the two ends of the second spring (23) are respectively fixedly connected to the side of the connecting plate (5) and the first sliding block (17) close to each other, a resistance rod (32) is slidably provided through the top of the connecting plate (5), and a second rotating seat (42) is rotatably sleeved on the outer wall of the bottom end of the resistance rod (32), a sliding groove (41) is opened on the inner side of the blocking bar (15), and the second rotating seat (42) is slidably provided in the sliding groove (41) for automatically adjusting the position of the discharge barrel (7) according to the position of the blocking bar (15).
4. A prefabricated component production device according to claim 1, characterized in that: Two first guide rods (18) are fixedly provided on one side of the support frame (4), and the outer walls of the two first guide rods (18) are slidably sleeved with a same connecting seat (19). The outer wall of the first guide rod (18) is sleeved with a first spring (20), and the two ends of the first spring (20) are respectively fixedly connected to the connecting seat (19) and the side of the support frame (4) close to each other. The second electric push rod (21) penetrates and is fixedly provided on the connecting seat (19), and a limiting rod (24) is fixedly provided at the bottom of the connecting seat (19), and the bottom end of the limiting rod (24) penetrates the bottom of the connecting plate (5) and is used to guide the connecting plate (5) and the connecting seat (19).
5. The prefabricated component production device according to claim 1, characterized in that: At least two fourth guide rods (36) are slidably provided on the top of the baffle bar (15); a common connecting bar (37) is fixedly provided on the tops of the two fourth guide rods (36); a fourth spring (38) is sleeved on the outer wall of the fourth guide rod (36); two ends of the fourth spring (38) are respectively fixedly connected to the top of the baffle bar (15) and the bottom of the connecting bar (37); a plurality of vibrating rods (40) are provided on the connecting bar (37); and the connecting bar (37) is used in conjunction with a transmission member at the bottom of the connecting plate (5).
6. A prefabricated component production device according to claim 1, characterized in that: The transmission member comprises a connecting block (34) fixedly sleeved on the outer wall of one end of the connecting plate (5), and when the connecting plate (5) descends, the connecting bar (37) is driven to move downwards through the connecting block (34).
7. A prefabricated component production device according to claim 6, characterized in that: A plurality of rolling balls (39) used in conjunction with the connecting block (34) are embedded on the top of the connecting strip (37) and are used to reduce the friction between the connecting block (34) and the connecting strip (37).
8. The prefabricated component production device according to claim 3, characterized in that: A second sliding block (28) is slidably disposed in the extension plate (6), the discharge barrel (7) is fixedly disposed on the second sliding block (28), a nut block (29) is fixedly disposed on the top of the second sliding block (28), two first rotating seats (30) are fixedly disposed on the top of the extension plate (6), a reciprocating screw (31) is rotatably disposed between the two first rotating seats (30), the nut block (29) is threadedly sleeved on the reciprocating screw (31), and the top of the connecting plate (5) is fixedly disposed on the reciprocating screw (31). A sleeve (35) is provided on the outer wall of the sleeve (35), the abutment rod (32) is slidably disposed in the sleeve (35), the outer walls of the sleeve (35) and the reciprocating screw (31) are fixedly sleeved with meshing bevel gears (33), the inner wall of the baffle bar (15) is fixedly sleeved with a plurality of teeth (43), and the outer wall of the bottom end of the abutment rod (32) is fixedly sleeved with a first gear (44) meshing with the plurality of teeth (43), so that the discharge barrel (7) is driven to move in the extension plate (6) during the swinging of the connecting plate (5).
9. A prefabricated component production device according to claim 4, characterized in that: The bottom end of the limiting rod (24) is higher than the top of the rotating disk (3), so as to avoid the limiting rod (24) from interfering with the rotating disk (3).
Citation Information
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