Straightening device for inner wall pipe of up-drawing continuous casting copper rod crystallizer

Through the device that is straightened at the same time inside and outside, the extrusion assembly and the rotating roller contact are used to solve the problem that external straightening cannot balance internal stress, and the long-term stable use of copper pipes and high-precision molding are achieved, which reduces the maintenance frequency and cost.

CN119187284AInactive Publication Date: 2024-12-27ANHUI TUOMEIWEI WELDING & CUTTING TECH CO LTD
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Patent Information

Application Number
CN202411722952.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the method of externally straightening metal pipes cannot effectively balance the internal residual stress, resulting in the metal pipes being prone to rebound, requiring frequent straightening, increasing cost and workload, and it is difficult to accurately adjust the internal structure, affecting the forming quality of copper pipes and performance.

Method used

The device is used to straighten the inside and outside simultaneously. By setting up the extrusion assembly and the rotating roller contact, the insertion rod rotates, comprehensive straightening is achieved, avoiding wear of the inner wall, uniform stress, delaying fatigue damage, and reducing maintenance frequency.

Benefits of technology

It achieves uniform straightening of the inner and outer walls of copper pipes, extends the service life of the equipment, reduces the maintenance frequency, improves the molding accuracy and overall performance of copper pipes, and reduces the manufacturing cost and assembly complexity of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of copper pipe production, and discloses an up-drawing continuous casting copper rod crystallizer inner wall pipe straightening device which comprises a straightening equipment body and straightening rollers rotationally connected into the straightening equipment body at equal intervals, a mounting plate is fixedly connected to the surface of the straightening equipment body, and a fixing box is fixedly mounted on the surface of the mounting plate through bolts. And a fixed bearing is fixedly mounted in the fixed box. By means of the rotatable inserting rod and the jacking block, when the straightening roller corrects the outer portion of the inner wall pipe of the crystallizer, the inserting rod extends into the pipe, the inner pipe is straightened in the first step through contact of the jacking block, comprehensive straightening is achieved by arranging the extrusion assembly and combining contact of the rotating roller and rotation of the inserting rod, and the inner wall of the inner pipe cannot be abraded; the simultaneous inside and outside straightening can enable the pipe wall to be stressed uniformly, reduce stress concentration, delay fatigue damage, facilitate long-term stable use of the inner wall pipe of the crystallizer and reduce the updating and maintenance frequency of equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of copper tube production, in particular to an inner wall tube straightening device for an upward continuous casting copper rod crystallizer. Background Art

[0002] The inner wall tube of the upward continuous casting copper rod crystallizer is the key inner layer component of the crystallizer in the continuous casting copper rod production. It constitutes the main structure with the outer tube. With its good thermal conductivity, the copper liquid introduced into the crystallizer is cooled and solidified into a copper rod in the tube, and the smooth inner wall is conducive to the forming of the copper rod and the quality accuracy. If the raw materials for making the inner wall tube have uneven internal residual stress, the stress release in the subsequent processing will cause the tube to bend and deform. This situation will occur due to improper rolling process. Once the inner wall tube is bent, the copper liquid will flow unevenly in the crystallizer, affecting the solidification of the copper rod, causing its organizational structure to be uneven and defects, seriously damaging the quality and performance of the copper rod.

[0003] In the prior art, most metal tube straightening uses external straightening. The principle is to apply a corrective force from the outer surface of the metal tube to achieve straightening. However, the effect of this corrective force is relatively single, and it only acts on the outer surface of the tube, and cannot simultaneously stabilize and adjust the internal structure of the metal tube. After the external straightening is completed, the residual stress originally existing in the metal tube has not been effectively balanced and still remains in the tube. With long-term use or interference from some slight external forces during subsequent use, the metal tube is very likely to rebound and then return to a bent or deformed state. In this way, the effect achieved by the straightening is difficult to maintain for a long time, and secondary straightening operations are often required frequently, which will undoubtedly increase the corresponding cost and workload. Moreover, the external straightening method has limitations, and there is no way to accurately adjust the internal structure of the metal tube. Even if the external shape of the metal tube reaches a straight state after straightening, there is still a deviation in the concentricity between the inside and the outside. When such a metal tube is applied to a specific equipment, it will affect the forming of the copper tube, and the surface wear of the formed copper tube will be aggravated when the formed copper tube is drawn, etc., affecting the overall performance of the product.

[0004] Therefore, those skilled in the art provide an inner wall tube straightening device for an upward continuous casting copper rod crystallizer to solve the problems raised in the above background technology. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer. The device has the advantages of arranging an extrusion assembly, combining the contact of a rotating roller and the rotation of an inserted rod to achieve comprehensive straightening, and will not wear the inner wall of the inner tube. Straightening the inside and outside at the same time can make the tube wall bear force evenly, reduce stress concentration, delay fatigue damage, and be beneficial to the long-term stable use of the inner wall tube of the crystallizer, reduce the frequency of equipment renewal and maintenance, etc., and solves the problem that the existing technology mostly adopts external straightening of metal tubes and applies corrective force on the outer surface, but this method has a single effect and cannot stably adjust the internal structure. After straightening, the residual stress inside the metal tube is not balanced, and it is easy to rebound by slight external force or long-term use. The straightening effect is difficult to last, and frequent secondary straightening is required, which increases cost and workload. In addition, it is difficult to accurately adjust the internal structure by external straightening. Even if the outside is straightened, the concentricity of the inside and outside may still have deviations, which will affect the forming of the copper tube when applied to the equipment, and will also aggravate surface wear during drawing, affecting the overall performance of the product.

[0006] In order to achieve the above purpose, an extrusion assembly is set up, and then the roller contact and the insertion rod rotation are combined to realize comprehensive straightening without wearing the inner wall of the inner tube. The simultaneous straightening of the inside and outside can make the tube wall evenly stressed, reduce stress concentration, delay fatigue damage, and be beneficial to the long-term stable use of the inner wall tube of the crystallizer, and reduce the frequency of equipment renewal and maintenance. The present invention provides the following technical solutions: a straightening device for the inner wall tube of an upward continuous casting copper rod crystallizer, comprising a straightening device body, and straightening rollers equidistantly connected to the inside of the straightening device body, the surface of the straightening device body is fixedly connected to a mounting plate, and the surface screws of the mounting plate A fixed box is fixedly installed on the bolt, a fixed bearing is fixedly installed inside the fixed box, an inner ring of the fixed bearing is fixedly connected to a plug rod, an end face of the plug rod away from the fixed box is fixedly connected to a top block, a roller is equidistantly connected to the inside of the plug rod for rotation, a driving motor is fixedly installed inside the fixed box, a driving gear is fixedly connected to the output end of the driving motor, a driven gear ring is fixedly sleeved on the outer surface of the plug rod, the surface of the driving gear is meshingly connected to the surface of the driven gear ring, a boosting assembly is installed inside the fixed box, and an extrusion assembly is installed inside the plug rod.

[0007] Preferably, the boost assembly includes a boost chamber opened in a fixed box, a flow groove is opened in the interior of the insertion rod, a reciprocating screw is fixedly connected to the end face of the insertion rod away from the top block, a sealing chamber is opened in the interior of the fixed box, a sealing cylinder is sealingly and slidably connected to the interior of the sealing chamber, a positioning block is fixedly connected to the interior of the sealing cylinder, a limiting rod is fixedly connected to the inner wall of the sealing chamber, an air inlet pipe is fixedly connected to the interior of the fixed box, a first direct-flow one-way valve is fixedly installed at one end of the air inlet pipe away from the sealing chamber, an air passing pipe is fixedly connected to the interior of the sealing cylinder, a second direct-flow one-way valve is fixedly installed on the end face of the air passing pipe close to the air inlet pipe, and an air outlet pipe is fixedly connected to the interior of the fixed box.

[0008] Preferably, the extrusion assembly includes slide grooves equidistantly opened inside the insertion rod, the slide grooves are internally sealed and slidably connected with a sealing plate, the sealing plate is fixedly connected with a connecting rod on a surface away from the circulation groove, the connecting rod is fixedly connected with a sliding seat on a surface away from the sealing plate, a locating bearing is fixedly installed inside the sliding seat, the inner ring of the locating bearing is fixedly connected to the outer surface of the rotating shaft at both ends of the roller, and the insertion rod is fixedly connected with a fixing rod inside.

[0009] Preferably, the inner wall of the positioning block is provided with a protrusion, the surface of the protrusion is clamped on the surface thread of the reciprocating screw, the outer surface of the insertion rod is fixedly sleeved with a sealing ring, and the insertion rod is rotatably connected to the inside of the fixed box through the sealing ring.

[0010] Preferably, the interior of the boost chamber is connected to the outside of the fixed box through an outlet pipe, the outside of the fixed box is connected to the interior of the sealed chamber through a first direct-flow one-way valve and an air inlet pipe, and one end of the interior of the sealed chamber close to the air inlet pipe is connected to the other end of the interior of the sealed chamber through a second direct-flow one-way valve and an air pipe.

[0011] Preferably, the interior of the boost chamber is connected to the interior of the slide slot through a circulation slot, the outer surface of the fixed rod is inserted into the interior of the sliding seat, the sliding seat is slidably connected to the interior of the fixed box through the fixed rod, and the surface of the roller extends away from the circulation slot to the outer surface of the insertion rod.

[0012] Preferably, a limiting groove matching the limiting rod is opened inside the sealing cylinder, the outer surface of the limiting rod is non-sealedly slidably connected to the inside of the limiting groove, a slot is opened at the inner center of the sealing cylinder, and the outer surface of the reciprocating screw is inserted into the inside of the slot.

[0013] Preferably, the surface of the driving gear is meshingly connected to the surface of the driven gear ring, and the driving gear and the driven gear ring are both rotatably connected to the interior of the fixed box.

[0014] Preferably, one end of the insertion rod close to the top block extends to the outside of the fixed box, and the top block is hemispherical.

[0015] Preferably, a plug hole is formed through the surface of the sealing cavity, and the outer surface of the fixing rod is inserted into the plug hole.

[0016] Compared with the prior art, the present invention provides an inner wall tube straightening device for an upward continuous casting copper rod crystallizer, which has the following beneficial effects: 1. The upward continuous casting copper rod crystallizer inner wall tube straightening device is provided with a rotatable plug rod and a top block. The straightening roller can extend the plug rod into the inner wall tube of the crystallizer while correcting the outer part of the crystallizer inner wall tube. The inner tube of the crystallizer inner wall tube can be straightened in the first step through the contact between the top block and the inner part of the crystallizer inner wall tube. The contact between the rotating roller and the inner part of the crystallizer inner wall tube and the rotation of the plug rod can fully straighten the inner tube of the crystallizer inner wall tube without causing wear to the inner wall of the crystallizer inner wall tube. The deformation of the inner and outer tubes can be restored in coordination through the simultaneous straightening of the inside and outside. The tube wall is evenly stressed, the stress concentration is reduced, and the time for fatigue damage to the tube wall is effectively delayed, so that the inner wall tube of the crystallizer can be used stably for a long time and the frequency of equipment renewal or maintenance is reduced.

[0017] 2. The inner wall tube straightening device of the upward continuous casting copper rod crystallizer automatically pressurizes the inside of the boosting chamber while the inserted rod rotates by setting a boosting component and an extrusion component, and drives the sealing plate to slide through the circulation groove and the slide groove. Through the sliding of the sealing plate, the connecting rod drives the sliding seat to slide, so that the roller slides away from the circulation groove, and the surface of the roller is against the inner wall of the inner tube of the crystallizer inner wall tube, so that the inner wall of the crystallizer inner wall tube can be completely in contact with the roller. The comprehensive contact can ensure that all parts can obtain the corresponding correction force, avoiding the situation of local omissions and failure to align in place, so that the deformation of the inner tube can be repaired more accurately, and the overall straightening effect is better, so that the inner tube can be restored to the ideal shape state, and better meet the high-precision requirements of the crystallizer for subsequent upward continuous casting copper rod production.

[0018] 3. The upward continuous casting copper rod crystallizer inner wall tube straightening device can straighten the inner wall tubes of crystallizers of different specifications through the movable structure of the roller. The driving rod insertion and pressurization operations can be realized by using a driving motor, which can save additional driving equipment, complex connecting components and supporting control circuits. The structure of the entire device becomes more concise and reduces many parts, which not only reduces the manufacturing cost of the equipment, but also makes the assembly process of the equipment simpler, reduces the probability of errors in the assembly process, and improves the efficiency of production and manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of an inner wall tube straightening device for an upward continuous casting copper rod crystallizer proposed by the present invention; Figure 2 This is a schematic diagram of the connection between the fixing box and the inserting rod in the inner wall tube straightening device of the upward continuous casting copper rod crystallizer proposed by the present invention; Figure 3 A cross-sectional view of a fixing box and an inserting rod in an inner wall tube straightening device for an upward continuous casting copper rod crystallizer proposed by the present invention; Figure 4This is a schematic diagram of the connection between the fixing box and the booster assembly in the inner wall tube straightening device of the upward continuous casting copper rod crystallizer proposed by the present invention; Figure 5 for Figure 4 A is an enlarged view of the middle figure; Figure 6 A cross-sectional view of a sealing cylinder in an inner wall tube straightening device of an upward continuous casting copper rod crystallizer proposed by the present invention; Figure 7 for Figure 3 The enlarged view of point B in the middle; Figure 8 A schematic diagram of the connection between a sliding seat and a positioning bearing in an inner wall tube straightening device for an upward continuous casting copper rod crystallizer proposed by the present invention; Fig. 9 The present invention provides a schematic diagram of the connection between the rotating roller and the positioning bearing in the inner wall tube straightening device of the upward continuous casting copper rod crystallizer.

[0020] In the figure: 1. Straightening equipment body; 2. Straightening roller; 3. Mounting plate; 4. Fixing box; 5. Fixed bearing; 6. Insertion rod; 7. Top block; 8. Roller; 9. Driving motor; 10. Driving gear; 11. Driven gear ring; 12. Boosting assembly; 121. Boosting chamber; 122. Flow slot; 123. Reciprocating screw; 124. Sealing chamber; 125. Sealing cylinder; 1251. Slot; 126. Positioning block; 127, limiting rod; 1271, limiting groove; 128, air inlet pipe; 129, first DC type one-way valve; 1210, air passage pipe; 1211, second DC type one-way valve; 1212, air outlet pipe; 13, extrusion assembly; 131, slide groove; 132, sealing plate; 133, connecting rod; 134, sliding seat; 1341, socket; 135, positioning bearing; 136, fixing rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 9A device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer comprises a straightening device body 1, a straightening roller 2 equidistantly connected to the inside of the straightening device body 1, a mounting plate 3 is fixedly connected to the surface of the straightening device body 1, a fixing box 4 is fixedly installed with bolts on the surface of the mounting plate 3, a fixing bearing 5 is fixedly installed inside the fixing box 4, an inner ring of the fixing bearing 5 is fixedly connected with a plug rod 6, an end face of the plug rod 6 away from the fixing box 4 is fixedly connected with a top block 7, an end of the plug rod 6 close to the top block 7 extends to the outside of the fixing box 4, the top block 7 is hemispherical, a roller 8 is equidistantly connected to the inside of the plug rod 6, a driving motor 9 is fixedly installed inside the fixing box 4, and a driving motor 9 is fixedly connected to the output end of the driving motor 9. Gear 10, the outer surface of the insertion rod 6 is fixedly sleeved with a driven gear ring 11, the surface of the driving gear 10 is meshedly connected to the surface of the driven gear ring 11, the driving gear 10 and the driven gear ring 11 are both rotatably connected to the inside of the fixed box 4, the surface of the driving gear 10 is meshedly connected to the surface of the driven gear ring 11, the inside of the fixed box 4 is equipped with a booster assembly 12, and the inside of the insertion rod 6 is equipped with an extrusion assembly 13. By arranging a rotatable insertion rod 6 and a top block 7, the straightening roller 2 can make the insertion rod 6 extend into the inside of the inner wall tube of the crystallizer while correcting the outside of the inner wall tube of the crystallizer, and through the contact between the top block 7 and the inside of the inner wall tube of the crystallizer, the first step of straightening the inner tube of the inner wall tube of the crystallizer can be performed.

[0023] The booster assembly 12 includes a booster chamber 121 opened inside the fixed box 4, a flow groove 122 is opened inside the plug rod 6, a reciprocating screw 123 is fixedly connected to the end face of the plug rod 6 away from the top block 7, a sealed chamber 124 is opened inside the fixed box 4, a sealing cylinder 125 is sealed and slidably connected inside the sealed chamber 124, a positioning block 126 is fixedly connected inside the sealing cylinder 125, a limiting rod 127 is fixedly connected to the inner wall of the sealed chamber 124, an air inlet pipe 128 is fixedly connected inside the fixed box 4, a first direct current check valve 129 is fixedly installed at one end of the air inlet pipe 128 away from the sealed chamber 124, and the interior of the sealing cylinder 125 is fixedly connected to the sealing chamber 124. It is connected to an air pipe 1210, and a second direct-flow one-way valve 1211 is fixedly installed on the end face of the air pipe 1210 close to the air inlet pipe 128. The interior of the fixed box 4 is fixedly connected to an air outlet pipe 1212. By setting a boosting component 12, when the driving motor 9 drives the driving rod 6 to rotate, the boosting operation can also be achieved, which can save additional driving equipment, complex connecting components and supporting control circuits, etc. The structure of the entire device becomes more concise and reduces many parts. It not only reduces the manufacturing cost of the equipment, but also makes the assembly process of the equipment simpler, reduces the probability of errors in the assembly process, and improves the efficiency of production and manufacturing.

[0024] The extrusion assembly 13 includes a slide groove 131 equidistantly provided inside the insertion rod 6, the slide groove 131 is slidably connected to a sealing plate 132 in a sealed manner inside the slide groove 131, a connecting rod 133 is fixedly connected to the surface of the sealing plate 132 away from the circulation groove 122, a sliding seat 134 is fixedly connected to the surface of the connecting rod 133 away from the sealing plate 132, a positioning bearing 135 is fixedly installed inside the sliding seat 134, the inner ring of the positioning bearing 135 is fixedly connected to the outer surface of the rotating shaft at both ends of the roller 8, and a fixing rod 136 is fixedly connected to the inside of the insertion rod 6. By setting the boosting assembly 12 and the extrusion assembly 13, the inside of the boosting chamber 121 is automatically pressurized while the insertion rod 6 rotates, and the pressure is automatically increased through the circulation groove 1 22 and the slide groove 131 drive the sealing plate 132 to slide, and through the sliding of the sealing plate 132, the connecting rod 133 drives the sliding seat 134 to slide, so that the roller 8 slides away from the circulation groove 122, and the surface of the roller 8 is against the inner wall of the inner tube of the inner wall tube of the crystallizer, so that the inner wall of the inner wall tube of the crystallizer can be completely in contact with the roller 8. The comprehensive contact can ensure that each part can obtain the corresponding correction force, avoiding the situation where local omissions are not in place, so that the deformation of the inner tube can be repaired more accurately, and the overall straightening effect is better, so that the inner tube can be restored to the ideal shape state, and better meet the subsequent high-precision requirements of the crystallizer for the production of upward continuous casting copper rods.

[0025] The inner wall of the positioning block 126 is provided with a protrusion, the surface of the protrusion is clamped on the surface thread of the reciprocating screw 123, and the outer surface of the insertion rod 6 is fixedly sleeved with a sealing ring. The insertion rod 6 is rotatably connected to the inside of the fixed box 4 through the sealing ring. By providing a sealing ring on the outer surface of the insertion rod 6, the sealing between the insertion rod 6 and the inside of the boosting chamber 121 can be improved to prevent the rapid leakage of the air pressure inside the boosting chamber 121.

[0026] The interior of the boost chamber 121 is connected with the exterior of the fixed box 4 through the air outlet pipe 1212, the exterior of the fixed box 4 is connected with the interior of the sealed chamber 124 through the first direct-flow one-way valve 129 and the air inlet pipe 128, one end of the sealed chamber 124 close to the air inlet pipe 128 is connected with the other end of the sealed chamber 124 through the second direct-flow one-way valve 1211 and the air pipe 1210, the interior of the boost chamber 121 is connected with the interior of the slide groove 131 through the circulation groove 122, the outer surface of the fixed rod 136 is inserted into the interior of the sliding seat 134, the sliding seat 134 is slidably connected to the interior of the fixed box 4 through the fixed rod 136, the surface of the roller 8 away from the circulation groove 122 extends to the outer surface of the insertion rod 6, and the sliding direction of the sliding seat 134 can be controlled by the change of air pressure inside the boost chamber 121.

[0027] A limiting groove 1271 matching the limiting rod 127 is provided inside the sealing cylinder 125, and the outer surface of the limiting rod 127 is non-sealed and slidably connected to the inside of the limiting groove 1271. A slot 1251 is provided at the inner center of the sealing cylinder 125, and the outer surface of the reciprocating screw 123 is inserted into the inside of the slot 1251. By setting the limiting groove 1271, when the limiting rod 127 slides inside the limiting groove 1271, the sliding of the sealing cylinder 125 can be limited to prevent the sealing cylinder 125 from rotating.

[0028] The surface of the sealing cavity 124 is penetrated by an insertion hole 1341 , and the outer surface of the fixing rod 136 is inserted into the inside of the insertion hole 1341 . The fixing rod 136 fits inside the insertion hole 1341 , thereby enhancing the sliding stability of the sliding seat 134 .

[0029] The model of the straightening device main body 1 is: HG-48SD.

[0030] In summary, when the inner wall tube straightening device of the upward continuous casting copper rod crystallizer is used, the inner wall tube is placed between two rows of straightening rollers 2, and the outer part of the inner wall tube is straightened by the rotation of the straightening rollers 2. After the outer part is straightened, the inner wall tube will slide toward the direction close to the insertion rod 6, and the insertion rod 6 is inserted into the inner tube. When the inner wall tube is completely inserted into the outer surface of the insertion rod 6, the driving motor 9 is started to drive the driving gear 10 to rotate, and the driving gear 10 drives the insertion rod 6 and the roller through the meshing of the driven gear ring 11. 8 rotates inside the inner wall tube, and the insertion rod 6 rotates, driving the reciprocating screw 123 to rotate. The positioning block 126 drives the sealing cylinder 125 to slide left and right inside the sealing chamber 124 through the engagement of the surface protrusion of the positioning block 126 with the surface thread of the reciprocating screw 123. When the sealing cylinder 125 slides to the right, the external air enters the left end of the sealing chamber 124 through the first direct current check valve 129 and the air inlet pipe 128. When the sealing cylinder 125 slides to the left, the air inlet pipe 128 is in a closed state. State, at this time, the air at the left end of the sealed chamber 124 enters the boost chamber 121 through the second direct current one-way valve 1211 and the air pipe 1210, and when the sealing cylinder 125 slides to the right again, the air enters the left end of the sealed chamber 124, and at the same time, a small part of the air in the boost chamber 121 is discharged through the air outlet pipe 1212, and most of the air enters the slide groove 131 through the circulation groove 122, and through the sliding of the sealing plate 132, the connecting rod 133 drives the sliding seat 134 to slide, so that the roller 8 slides away from the circulation groove 122, and the surface of the roller 8 is against the inner wall of the inner tube of the inner wall tube of the crystallizer, so that the inner wall of the inner wall tube of the crystallizer can be completely in contact with the roller 8, and the comprehensive contact can ensure that each part can obtain the corresponding correction force, avoid the situation that the local omission is not in place, so that the deformation of the inner tube can be repaired more accurately, the overall straightening effect is better, and the inner tube can be restored to the ideal shape state, so as to better meet the high-precision requirements of the crystallizer for the subsequent upward continuous casting copper rod production; When the straightening of the inner wall tube inside and outside is completed, the inner wall tube is transported out by the reverse rotation of the straightening roller 2, and the drive motor 9 is turned off at the same time to stop the rotation of the insertion rod 6. At this time, the inside of the boost chamber 121 is not in a boost state, and the strong pressure inside the boost chamber 121 is slowly discharged through the air outlet pipe 1212 until there is no large friction between the roller 8 and the inner wall of the inner wall tube. By setting the method of simultaneous straightening of the inside and outside, the deformation of the inner and outer tubes can be restored in a coordinated manner, the tube wall is evenly stressed, the stress concentration is reduced, and the time for fatigue damage to the tube wall is effectively delayed, so that the inner wall tube of the crystallizer can be used stably for a long time, and the frequency of equipment updates or repairs can be reduced.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer, comprising a straightening device body (1), and straightening rollers (2) equidistantly rotatably connected to the straightening device body (1), characterized in that: The surface of the straightening device body (1) is fixedly connected to a mounting plate (3), a fixing box (4) is fixedly installed on the surface of the mounting plate (3) by bolts, a fixing bearing (5) is fixedly installed inside the fixing box (4), an insert rod (6) is fixedly connected to the inner ring of the fixing bearing (5), an end face of the insert rod (6) away from the fixing box (4) is fixedly connected to a top block (7), a roller (8) is equidistantly connected to the inside of the insert rod (6), a driving motor (9) is fixedly installed inside the fixing box (4), a driving gear (10) is fixedly connected to the output end of the driving motor (9), a driven gear ring (11) is fixedly sleeved on the outer surface of the insert rod (6), and the surface of the driving gear (10) is meshingly connected to the surface of the driven gear ring (11), a boosting component (12) is installed inside the fixing box (4), and an extrusion component (13) is installed inside the insert rod (6).

2. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 1, characterized in that: The booster assembly (12) comprises a booster chamber (121) provided inside a fixed box (4); a flow groove (122) is provided inside the plug rod (6); an end surface of the plug rod (6) away from the top block (7) is fixedly connected to a reciprocating screw (123); a sealing chamber (124) is provided inside the fixed box (4); a sealing cylinder (125) is sealingly and slidably connected inside the sealing chamber (124); a positioning block (126) is fixedly connected inside the sealing cylinder (125); and an inner wall of the sealing chamber (124) is provided. A limit rod (127) is fixedly connected, an air inlet pipe (128) is fixedly connected inside the fixed box (4), a first direct-flow check valve (129) is fixedly installed on one end of the air inlet pipe (128) away from the sealing chamber (124), an air passage pipe (1210) is fixedly connected inside the sealing cylinder (125), a second direct-flow check valve (1211) is fixedly installed on the end surface of the air passage pipe (1210) close to the air inlet pipe (128), and an air outlet pipe (1212) is fixedly connected inside the fixed box (4).

3. The inner wall tube straightening device of the upward continuous casting copper rod crystallizer according to claim 2 is characterized in that: The extrusion assembly (13) comprises a slide groove (131) equidistantly arranged inside the insertion rod (6); the slide groove (131) is slidably sealed inside and connected to a sealing plate (132); the surface of the sealing plate (132) away from the circulation groove (122) is fixedly connected to a connecting rod (133); the surface of the connecting rod (133) away from the sealing plate (132) is fixedly connected to a sliding seat (134); a locating bearing (135) is fixedly installed inside the sliding seat (134); the inner ring of the locating bearing (135) is fixedly connected to the outer surface of the rotating shaft at both ends of the roller (8); and the interior of the insertion rod (6) is fixedly connected to a fixing rod (136).

4. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 2, characterized in that: The inner wall of the positioning block (126) is provided with a protrusion, the surface of the protrusion is clamped on the surface thread of the reciprocating screw (123), the outer surface of the insertion rod (6) is fixedly sleeved with a sealing ring, and the insertion rod (6) is rotatably connected to the inside of the fixed box (4) through the sealing ring.

5. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 2, characterized in that: The interior of the boost chamber (121) is connected to the exterior of the fixed box (4) via an air outlet pipe (1212); the exterior of the fixed box (4) is connected to the interior of the sealed chamber (124) via a first direct-flow one-way valve (129) and an air inlet pipe (128); one end of the interior of the sealed chamber (124) close to the air inlet pipe (128) is connected to the other end of the interior of the sealed chamber (124) via a second direct-flow one-way valve (1211) and an air passage pipe (1210).

6. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 3, characterized in that: The interior of the boost chamber (121) is connected to the interior of the slide groove (131) via the circulation groove (122); the outer surface of the fixed rod (136) is inserted into the interior of the sliding seat (134); the sliding seat (134) is slidably connected to the interior of the fixed box (4) via the fixed rod (136); and the surface of the roller (8) away from the circulation groove (122) extends to the outer surface of the insertion rod (6).

7. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 2, characterized in that: A limiting groove (1271) matching the limiting rod (127) is provided inside the sealing cylinder (125); the outer surface of the limiting rod (127) is non-sealed and slidably connected to the inside of the limiting groove (1271); a slot (1251) is provided at the center of the inside of the sealing cylinder (125); and the outer surface of the reciprocating screw (123) is inserted into the inside of the slot (1251).

8. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 1, characterized in that: The surface of the driving gear (10) is meshingly connected to the surface of the driven gear ring (11), and the driving gear (10) and the driven gear ring (11) are both rotatably connected inside the fixed box (4).

9. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 1, characterized in that: One end of the insertion rod (6) close to the top block (7) extends to the outside of the fixed box (4), and the top block (7) is hemispherical.

10. The device for straightening the inner wall tube of an upward continuous casting copper rod crystallizer according to claim 3, characterized in that: An insertion hole (1341) is formed through the surface of the sealing cavity (124), and the outer surface of the fixing rod (136) is inserted into the interior of the insertion hole (1341).

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Patent Citations

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  • Straightening machine suitable for channel steel of various models

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  • Straightening machine with good positioning effect for steel structure machining

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