New energy automobile part machining system and machining method

By designing a new energy vehicle parts processing system, using electric telescopic rods and oblique rods to drive the fixed plate and push plates to move, the automatic cutting of long pipe workpieces and waste collection is achieved, solving the problems of inconvenience in clamping and waste disposal in traditional technology. , improves processing efficiency and automation.

CN119187689AInactive Publication Date: 2024-12-27KUNSHAN SINCERELY TO A PRECISION METAL MOLD LTD CO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411613231.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cutting of long pipe workpieces in traditional automotive parts, there are problems such as inconvenience in clamping, deformation caused by stress at the cutting part and insufficient automation continuity, and the failure to effectively process waste, which increases the labor intensity of workers.

Method used

A new energy vehicle parts processing system was designed, including frames, fixing components, cutting components and collection units. The fixed plate and pushing plate are driven to move through electric telescopic rods and oblique rods to realize automatic collection and distribution of waste materials, and use The arc-shaped grooves and counterweight blocks enable automatic separation of clinker and waste.

Benefits of technology

It improves the degree of automation of automotive parts processing, reduces manual participation, improves production efficiency, and realizes the dual treatment of clinker and waste, improving processing efficiency and waste treatment effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119187689A_ABST
    Figure CN119187689A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of automobile part machining, in particular to a new energy automobile part machining system and method. According to the machining unit, after the fixing assembly fixes the materials, the cutting assembly cuts the materials. According to the collecting unit, when the material bearing plate discharges the collected objects in the first collecting cavity, the material pushing plate synchronously discharges the collected objects in the second collecting cavity. According to the device, the material bearing plate can bear processed clinker, collect the clinker and discharge the clinker in a centralized mode, when the material bearing plate moves, the material pushing plate is driven to move to discharge waste in the waste collecting cavity, the waste is treated, dual treatment of the clinker and the waste is synchronously completed, and the using effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of automobile parts processing, and in particular to a new energy automobile parts processing system and a processing method. Background Art

[0002] Auto parts processing is an indispensable part of the automotive industry, and its background technology is based on the rapid development of modern manufacturing and the progress of materials science. In the early days, auto parts were mainly produced by manual forging and casting, with limited efficiency and precision. With the introduction of CNC (computer numerical control) technology, auto parts processing has achieved a qualitative leap, with greatly improved precision and significantly improved production efficiency. At the same time, the progress of materials science has enabled the application of new lightweight, high-strength, corrosion-resistant alloys and composite materials, which not only improve the performance of automobiles, but also reduce energy consumption and emissions. In addition, the development of precision measurement and detection technology, surface treatment technology, and automation and intelligent processing technology has further promoted the development of auto parts processing in a more efficient, refined and environmentally friendly direction. Today, auto parts processing has become a model of highly integrated and intelligent modern manufacturing.

[0003] The patent application with application number CN202211084798.3 relates to the technical field of workpiece cutting devices, including a horizontally arranged square bottom plate, a vertical support plate welded to one end of the square bottom plate, a horizontal workpiece clamping assembly provided at the upper end of the vertical support plate, an arched support seat fixedly connected to the upper surface of the other end of the square bottom plate, and a rotating positioning assembly provided on the arched support seat; two symmetrical mounting columns are fixedly connected to the upper surface of the square bottom plate near the middle, a lifting beam is provided above the two mounting columns, a cutting assembly is fixedly connected to the lifting beam, and the cutting assembly includes a tool mounting seat, the tool mounting seat is fixedly connected to the side wall of the lifting beam, and a disc cutting knife is rotatably provided on the tool mounting seat. The present invention solves the problems existing in the traditional technology of preparing axle sleeves by cutting long tube workpieces, such as inconvenient processing of clamping at both ends, easy deformation of the cutting part after being subjected to force, affecting product quality, and insufficient continuity of automated processing.

[0004] However, the patent does not process the processing waste generated when the long tube workpiece is cut, which increases the labor intensity of the workers.

[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the invention

[0006] The purpose of the present invention is to provide a new energy vehicle parts processing system and processing method that can effectively solve the above-mentioned technical problems.

[0007] In order to achieve the purpose of the present invention, the following technical scheme is adopted:

[0008] A new energy automobile parts processing system comprises: a frame;

[0009] Processing unit: After the fixing component fixes the material, the cutting component cuts the material;

[0010] Collection unit: When the receiving plate discharges the collected materials in the first collection chamber, the pushing plate discharges the collected materials in the second collection chamber synchronously;

[0011] A stopper is fixedly installed in the first collecting chamber, and a material receiving plate is slidably connected to the first collecting chamber;

[0012] The push plate is slidably connected to the second collecting chamber, and a baffle plate is fixedly installed on the push plate;

[0013] An elastic member is fixedly mounted on the material receiving plate, a ball bearing is fixedly mounted on the elastic member, a sliding groove is provided on the material receiving plate, and a connecting block is slidably connected to the sliding groove;

[0014] When the material receiving plate moves in the first collecting chamber, the material receiving plate drives the material pushing plate to move through the inclined rod.

[0015] Furthermore, a reset piece is fixedly connected to the push plate, and an inclined rod is rotatably connected to the push plate.

[0016] Furthermore, a rotating shaft is fixedly installed at one end of the inclined rod, a rotating sleeve is rotatably installed on the rotating shaft, a limiting groove is provided on the rotating sleeve, a limiting block is slidably connected to the limiting groove, the limiting block is fixedly installed on the rotating shaft, and the rotating sleeve is fixedly installed on the connecting block.

[0017] Furthermore, the processing unit includes: an electric slide rail fixedly installed on the frame, a positioning plate fixedly installed on the electric slide rail, a fixing component for fixing the pipe fitting, an auxiliary supporting component for auxiliary supporting the pipe fitting, a support component fixedly installed on the electric slide rail, and a cutting component for cutting the pipe fitting.

[0018] Furthermore, a rotating shaft is fixedly installed on the positioning plate, a connecting shaft is rotatably connected to the rotating shaft, a pressure plate is fixedly installed on the connecting shaft, a connecting plate is fixedly connected to the pressure plate, a fixing pin passes through the connecting plate, and a fixing hole is opened on the positioning plate.

[0019] Further, the fixing assembly includes: a lower fixing plate, a fixing block slidably connected to the electric slide rail, and a supporting plate fixedly mounted on the fixing block;

[0020] The lower fixed plate is provided with an arc groove, the lower fixed plate is slidably connected to the support plate through the arc groove, a counterweight is fixedly installed on the lower fixed plate, an electric telescopic rod 1 is slidably installed on the frame, an upper fixed plate is fixedly installed on one end of the electric telescopic rod 1, top blocks are fixedly installed on the upper fixed plate and the lower fixed plate, rolling parts are rotatably installed on the upper fixed plate and the lower fixed plate, and the lower fixed plate is slidably connected to the electric slide rail.

[0021] Furthermore, the auxiliary support assembly includes: a fixed sleeve fixedly installed on the electric slide rail, an adjusting rod fixedly installed on the fixed sleeve, a supporting roller rotatably installed on the adjusting rod, a spring fixedly installed on the inner wall of the fixed sleeve, a rust removal part fixedly installed on the spring, a rust removal cavity opened on the fixed sleeve, and a through hole opened on the rust removal cavity.

[0022] Furthermore, the rust removal chamber is connected to a collecting piece, a piston is slidably connected to the collecting piece, a connecting rod and a rust collecting cylinder are respectively installed on both sides of the piston, and a protective plate is detachably connected to the collecting piece.

[0023] Furthermore, the cutting assembly includes: an electric telescopic rod 2 fixedly mounted on the frame, a motor fixedly mounted on the electric telescopic rod, and a cutting knife fixedly mounted on the motor.

[0024] Further, the following steps are included:

[0025] S1. Fix the pipe fittings using fixing components, support components and auxiliary support components;

[0026] S2, driving the fixed assembly and the pipe fittings to the cutting assembly through the electric slide rail, and performing cutting;

[0027] S3. After the pipe is cut, the fixed component sends the clinker into the clinker collection chamber, and the waste generated during cutting is sent into the waste collection chamber;

[0028] S4. After the clinker falls into the clinker collecting chamber, the waste collecting chamber is cleaned and the clinker is exported.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The present invention discloses a new energy automobile parts processing system and processing method. An upper fixed plate is pulled to reset by an electric telescopic rod. At this time, the lower fixed plate rotates through an arc groove under the action of a counterweight block. The arc setting of the arc groove enables the lower fixed plate to rotate under the action of the counterweight block. When the lower fixed plate is reset, the clinker is guided to tilt into a clinker collecting chamber, while the waste directly falls into the waste collecting groove, so as to achieve the effect of separating the clinker and the waste. The receiving plate can receive the clinker after processing, collect it and discharge it in a centralized manner. When the receiving plate moves, it drives the pushing plate to move to discharge the waste in the waste collecting chamber. The waste is processed and the dual processing of the clinker and the waste is completed simultaneously, so the use effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0032] Figure 1 A schematic diagram of a new energy vehicle parts processing system and processing method of the present invention;

[0033] Figure 2 A schematic diagram of a processing unit of a new energy vehicle parts processing system and processing method of the present invention;

[0034] Figure 3 A schematic diagram of a positioning plate of a new energy vehicle parts processing system and processing method of the present invention;

[0035] Figure 4 A schematic diagram of a fixed component of a new energy vehicle parts processing system and processing method of the present invention;

[0036] Figure 5 A schematic diagram of an auxiliary support component of a new energy vehicle parts processing system and processing method of the present invention;

[0037] Figure 6 A schematic diagram of a rust removal part of a new energy vehicle parts processing system and processing method of the present invention;

[0038] Figure 7 A schematic diagram of a collection of parts of a new energy vehicle processing system and a processing method of the present invention;

[0039] Figure 8 A schematic diagram of a collection unit of a new energy vehicle parts processing system and processing method of the present invention;

[0040] Fig. 9 A schematic diagram of a material receiving plate of a new energy automobile parts processing system and processing method of the present invention;

[0041] Fig.10The figure is a schematic diagram of a rotating shaft of a new energy automobile parts processing system and processing method according to the present invention.

[0042] In the figure: 1, frame; 2, processing unit; 21, electric slide rail; 22, positioning plate; 221, rotating shaft; 222, connecting shaft; 223, pressure plate; 224, connecting plate; 225, fixing pin; 226, fixing hole; 23, fixing assembly; 231, fixing block; 232, supporting plate; 233, lower fixing plate; 234, arc groove; 235, counterweight block; 236, top block; 237, upper fixing plate; 238, rolling element; 239, electric telescopic rod 1; 24, auxiliary support assembly; 241, fixing sleeve; 2411, collecting element; 2412, piston; 2413, connecting rod; 2414, rust collecting cylinder; 24 15. Protective plate; 242. Adjusting rod; 243. Support roller; 244. Spring; 245. Rust removal part; 246. Rust removal chamber; 247. Through hole; 25. Support part; 26. Cutting assembly; 261. Electric telescopic rod 2; 262. Motor; 263. Cutting knife; 3. Collecting unit; 31. Clinker collecting chamber; 311. Block; 312. Receiving plate; 3121. Elastic part; 3122. Ball; 3123. Slide; 313. Oblique rod; 3131. Rotating shaft; 3132. Rotating sleeve; 3133. Limiting groove; 3134. Limiting block; 32. Waste collecting chamber; 321. Pushing plate; 322. Blocking plate. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present invention, rather than all embodiments.

[0044] In the description of the present invention, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0045] like Figures 1 to 10 As shown, the present invention provides a new energy automobile parts processing system and processing method, including: a frame 1, a pipe fitting, a processing unit 2: after the fixing component 23 fixes the material, the cutting component 26 cuts the material, and the processing unit 2 can process pipe fittings of various specifications with different lengths, and has better practicality; a collecting unit 3: when the receiving plate 312 discharges the collected material in the first collecting chamber, the pushing plate 321 simultaneously discharges the collected material in the second collecting chamber, and when the receiving plate 312 moves in the first collecting chamber, the receiving plate 312 drives the pushing plate 321 to move through the inclined rod 313; the collecting unit 3 can collect the clinker and waste material, and discharge them synchronously for processing.

[0046] The pushing plate 321 is slidably connected to the second collecting chamber, and a baffle plate 322 is fixedly installed on the pushing plate 321, and the receiving plate 312 is slidably connected to the first collecting chamber; the collecting unit 3 includes: a collecting box, the collecting box is divided into a clinker collecting chamber 31 and a waste collecting chamber 32 by a partition, the first collecting chamber is the clinker collecting chamber 31, the second collecting chamber is the waste collecting chamber 32, and the baffle plate 322 passes through the partition.

[0047] When the push plate 321 is cleaning the waste, the baffle plate 322 can prevent part of the waste from falling between the push plate 321 and the partition plate, thereby affecting the movement of the push plate 321 and making it difficult to clean the part of the waste.

[0048] A reset member is fixedly connected to the push plate 321, and an inclined rod 313 is rotatably connected to the push plate 321. A rotating shaft 3131 is fixedly installed on one end of the inclined rod 313, and a rotating sleeve 3132 is rotatably installed on the rotating shaft 3131. A limiting groove 3133 is provided on the rotating sleeve 3132, and a limiting block 3134 is slidably connected to the limiting groove 3133. The limiting block 3134 is fixedly installed on the rotating shaft 3131, and the rotating sleeve 3132 is fixedly installed on the connecting block. One end of the reset member is fixedly connected to the partition plate, and the limiting groove 3133 is an annular groove. The rotating shaft 3131 is fixedly connected to the inclined rod 313, and the rotating sleeve 3132 is fixedly connected to the material receiving plate 312.

[0049] Specifically, after the pipe fittings are cut and processed, they fall onto the receiving plate 312. The receiving plate 312 moves downward in the clinker collecting groove and pushes the pushing plate 321 to move through the inclined rod 313. The pushing plate 321 pushes out the waste in the waste collecting chamber 32. During the pushing process of the pushing plate 321, the waste that falls into the waste collecting chamber 32 will fall on the baffle plate 322. This prevents the waste from falling between the baffle plate 322 and the pushing plate 321 during the pushing process of the pushing plate 321, affecting the cleaning of the waste. When the pushing plate 321 moves, it will cause the reset part to deform. After the clinker on the receiving plate 312 is cleaned, the reset part can reset and drive the pushing plate 321 and the receiving plate 312 to reset, which is convenient for subsequent use. The reset part is preferably a reset spring.

[0050] It should be noted that a clinker discharge port is provided on the clinker collecting chamber 31, and the clinker continuously falls on the receiving plate 312, gradually pressing the pushing plate 321 to move. When the receiving plate 312 moves toward the clinker discharge port, one side of the receiving plate 312 abuts against one end of the baffle plate 322, so that the receiving plate 312 rotates through the rotating sleeve 3132 and the rotating shaft 3131. At this time, the receiving plate 312 tilts toward the clinker discharge port, and the clinker on the receiving plate 312 will fall out through the clinker discharge port, completing the clinker discharge work.

[0051] Under the action of the limiting groove 3133 and the limiting block 3134, the rotation of the material receiving plate 312 is restricted to a certain extent, thereby preventing the material receiving plate 312 from completely rotating and affecting the resetting of the material receiving plate 312. The limiting groove 3133 and the limiting block 3134 can improve the stability of the connection between the rotating shaft 3131 and the rotating sleeve 3132, and can play a limiting role to ensure the stability of the rotation.

[0052] That is to say, on the one hand, the baffle plate 322 can block the waste falling into the waste collection chamber 32, preventing the waste from falling between the push plate 321 and the partition plate, affecting the movement of the push plate 321. On the other hand, during the downward movement of the supporting plate 312, the supporting plate 312 is blocked by the baffle plate 322 and flipped over to carry out material unloading, thereby realizing automatic material unloading and increasing the unloading speed. In addition, during the movement of the push plate 321, the baffle plate 322 can limit the movement of the push plate 321, preventing the push plate 321 from shaking under the influence of the reset member during the movement, thereby affecting the discharge effect of the waste.

[0053] In addition, an elastic member 3121 is fixedly installed on the receiving plate 312, a ball bearing 3122 is fixedly installed on the elastic member 3121, a slide groove 3123 is provided on the receiving plate 312, a connecting block is slidably connected to the slide groove 3123, and a stopper 311 is fixedly installed in the first collecting chamber. The above structures are only installed on one side of the receiving plate 312 close to the clinker discharge port. When the receiving plate 312 moves toward the clinker discharge port, one side of the receiving plate 312 abuts against one end of the stopper plate 322, and the receiving plate 312 rotates. At this time, the ball bearing 3122 is pressed by pressure to squeeze the elastic member 3121 and enter the receiving plate 312. After the clinker is discharged from the surface of the material receiving plate 312, the reset member drives the push plate 321 to reset and drives the material receiving plate 312 to move up through the inclined rod 313, so that the material receiving plate 312 contacts the stop block 311. At this time, the reset member continues to reset, and the inclined rod 313 continues to push the material receiving plate 312 to move, so that the material receiving plate 312 is turned from an inclined state to a horizontal state, completing the reset of the material receiving plate 312 and the push plate 321, which is convenient for subsequent use. Moreover, due to the setting of the ball 3122, the material receiving plate 312 can move normally in the clinker collecting chamber 31.

[0054] When the push plate 321 is reset, the baffle plate 322 is driven to reset synchronously, and the waste blocked on the baffle plate 322 falls into the waste collection chamber 32 under the action of the partition. The chute 3123 can adjust the position of the inclined rod 313 installed on the receiving plate 312, thereby changing the rotation range of the receiving plate 312 and the pushing range of the push plate 321, and the use effect is better.

[0055] On the one hand, the receiving plate 312 can receive the clinker after processing, collect and discharge it, with a high degree of automation, reducing the degree of manual participation and improving production efficiency. On the other hand, when the receiving plate 312 moves, it drives the pushing plate 321 to move to discharge the waste in the waste collection chamber 32, that is, the present application can simultaneously complete the processing of clinker and waste, and the use effect is good.

[0056] The processing unit 2 includes: an electric slide rail 21 fixedly mounted on the frame 1, a positioning plate 22 fixedly mounted on the electric slide rail 21, a fixing assembly 23 for fixing the pipe fitting, an auxiliary support assembly 24 for auxiliary support of the pipe fitting, a support member 25 fixedly mounted on the electric slide rail 21, and a cutting assembly 26 for cutting the pipe fitting.

[0057] The pipe fitting is inserted into the auxiliary support component 24 by a loading robot or manually, and is fixed by the support member 25. When in use, the fixing component 23 is driven to approach the pipe fitting by the electric slide rail 21, and then the pipe fitting is pulled to the cutting component 26 after being fixed, and then the reference surface is cut by the cutting component 26, and then the fixing component 23 is continued to be driven to move so that one end of the pipe fitting abuts the positioning plate 22, and then the pipe fitting is cut by the cutting component 26 to complete the cutting process of the pipe fitting. In addition, the setting of the fixing component 23, the auxiliary support component 24 and the support member 25 greatly improves the stability of the pipe fitting during the processing, and improves the processing effect of the pipe fitting.

[0058] The distances and positions among the positioning plate 22, fixing assembly 23, auxiliary support assembly 24, support member 25 and cutting assembly 26 can be adjusted according to the specific length of the pipe to be processed to ensure the cutting effect of pipes of various specifications.

[0059] The fixing assembly 23 includes: a lower fixing plate 233, a fixing block 231 slidably connected to the electric slide rail 21, and a supporting plate 232 fixedly mounted on the fixing block 231;

[0060] An arc groove 234 is provided on the lower fixed plate 233, and the lower fixed plate 233 is slidably connected to the support plate 232 through the arc groove 234. A counterweight 235 is fixedly installed on the lower fixed plate 233, and an electric telescopic rod 239 is slidably installed on the frame 1. An upper fixed plate 237 is fixedly installed on one end of the electric telescopic rod 239. A top block 236 is fixedly installed on the upper fixed plate 237 and the lower fixed plate 233. Rolling members 238 are rotatably installed on the upper fixed plate 237 and the lower fixed plate 233, and the lower fixed plate 233 is slidably connected to the electric slide rail 21; the counterweight 235 is installed on the other side of the lower fixed plate 233 opposite to the top block 236. Under the action of the counterweight 235, the heights of the two top blocks 236 on the lower fixed plate 233 are different, and the sizes of the two top blocks 236 on the upper fixed plate 237 are different.

[0061] The electric slide rail 21 drives the fixing block 231 to move, so that the lower fixing plate 233 moves toward the pipe fitting, and then drives the upper fixing plate 237 to move downward through the electric telescopic rod 239. At this time, the larger top block 236 on the upper fixing plate 237 abuts against a group of top blocks 236 with a higher height on the lower fixing plate 233, so that the lower fixing plate 233 rotates through the arc groove 234, and at the same time, the upper fixing plate 237 continues to approach the lower fixing plate 233 and fixes the pipe fitting. It should be noted that the fixing assembly 23 and the support member 25 has the same structure. In actual use, rolling members 238 are installed on the upper fixing plate 237 and the lower fixing plate 233 in the support member 25 as needed. For example, when the clamping force is large, the rolling members 238 are installed on the upper fixing plate 237 and the lower fixing plate 233. In this application, the rolling members 238 are not installed on the upper fixing plate 237 and the lower fixing plate 233, and the rolling members 238 are installed on the support member 25. Two groups of fixing components 23 are installed at both ends of the pipe fittings to improve the processing speed of the pipe fittings and improve production efficiency.

[0062] The support member 25 is provided with a rolling member 238 so that when the fixing assembly 23 clamps the pipe and pulls it to the cutting assembly 26, the support member 25 only provides supporting force to the pipe but does not provide clamping force, so as to avoid over-clamping the pipe and making it unable to move.

[0063] After the clinker processing is completed, the electric telescopic rod 239 pulls the upper fixed plate 237 to reset. At this time, the lower fixed plate 233 rotates through the arc groove 234 under the action of the counterweight block 235. At this time, the clinker on the lower fixed plate 233 rolls toward the inclined direction of the lower fixed plate 233 under the action of the fixed plate, and enters the clinker collecting chamber 31, completing the automated processing, material guiding and collection of the pipe fittings. The degree of automation is high and the production efficiency is high. The arc setting of the arc groove 234 enables the lower fixed plate 233 to rotate under the action of the counterweight block 235. When the lower fixed plate 233 is reset, the clinker is guided, so that the clinker is tilted into the clinker collecting chamber 31, and the waste falls directly into the waste collection trough, so as to achieve the separation effect of clinker and waste.

[0064] That is to say, when the electric telescopic rod 239 drives the upper fixed plate 237 to approach the lower fixed plate 233, on the one hand, it can fix the pipe fittings to prevent the pipe fittings from shaking during the cutting process and affecting the processing. On the other hand, the top block 236 pushes the lower fixed plate 233 to rotate, so that the lower fixed plate 233 enters the pre-unloading state, which is convenient for the subsequent unloading of the clinker and has a good use effect.

[0065] The processing efficiency of clinker becomes faster, and the frequency of centralized cleaning of clinker and waste materials increases simultaneously to avoid low synchronization between processing and collection, which affects the work rhythm.

[0066] To ensure that there is no interference between the positioning plate 22 and the pipe fittings during feeding, a rotating shaft 221 is fixedly installed on the positioning plate 22, a connecting shaft 222 is rotatably connected to the rotating shaft 221, a pressure plate 223 is fixedly installed on the connecting shaft 222, a connecting plate 224 is fixedly connected to the pressure plate 223, a fixing pin 225 passes through the connecting plate 224, and a fixing hole 226 is opened on the positioning plate 22. The fixing pin 225 is taken out of the fixing hole 226, and then the pressure plate 223 is pushed to rotate through the connecting shaft 222 and the rotating shaft 221, and then the pipe fittings are fed. After the feeding is completed, the pressure plate 223 is pushed to reset, and then the fixing pin 225 is inserted into the fixing hole 226 for fixation. The structure is simple, the cost is low, and the subsequent maintenance is simple.

[0067] It should be noted that manual loading is adopted in the present application, so the pressure plate 223 and the positioning plate 22 adopt a manual structure to ensure that after the manual loading is completed and the conditions for continued processing are met, the pressure plate 223 is fixed to facilitate subsequent processing and reduce processing risks. If a loading robot is used for loading, an automatic rotating structure can be used at the rotating connection between the pressure plate 223 and the positioning plate 22.

[0068] When the pipe is in contact with the pressure plate 223, the pressure plate 223 is subjected to pressure to ensure that the cutting assembly 26 can cut the pipe to a standard length. If the pressure plate 223 does not feel pressure, the cutting assembly 26 does not cut the pipe to avoid processing waste.

[0069] When processing a pipe with a shorter length, the pipe is directly fixed by the fixing assembly 23 and then cut by the cutting assembly 26 .

[0070] When processing a longer pipe fitting, the pipe fitting is supported by the support member 25, and the fixing components 23 on the left and right sides move in sequence under the action of the electric slide rail 21. After moving the fixed length, the clamped pipe fitting moves toward the positioning plate 22. After moving to the cutting position of the cutting component 26, the cutting component 26 cuts part of the excess to process the reference surface, and then continues to move toward the positioning plate 22 so that the pipe fitting contacts the positioning plate 22, and then the cutting component 26 processes it. Then another set of fixing components 23 moves toward the pipe fitting, and then the clamped pipe fitting moves toward the direction of another set of positioning plates 22. The above steps are repeated to complete the processing of the pipe fitting. When the remaining length of the pipe fitting can no longer be processed, the electric telescopic rod 239 on the support member 25 pulls the upper fixing plate 237 to reset, so that the lower fixing plate 233 is reset to guide the remaining pipe fitting into the waste collection chamber 32 for collection.

[0071] The auxiliary support assembly 24 includes: a fixing sleeve 241 fixedly mounted on the electric slide rail 21, an adjusting rod 242 fixedly mounted on the fixing sleeve 241, a supporting roller 243 rotatably mounted on the adjusting rod 242, a spring 244 fixedly mounted on the inner wall of the fixing sleeve 241, a rust removal member 245 fixedly mounted on the spring 244, a rust removal cavity 246 opened on the fixing sleeve 241, and a through hole 247 opened on the rust removal cavity 246.

[0072] When the pipe fitting moves back and forth under the action of the fixing assembly 23, the pipe fitting moves back and forth on the rust removing piece 245. Under the action of the rust removing piece 245, the rust on the surface of the pipe fitting is rubbed and falls into the inside of the fixing sleeve 241, so as to perform simple surface processing on the pipe fitting, so as to improve the convenience of subsequent processing. The rust removing piece 245 is provided in multiple groups, and is connected to the fixing sleeve 241 through a spring 244, and the multiple groups of rust removing pieces 245 are connected by elastic rods, so that when the rust removing piece 245 removes rust from the surface of the pipe fitting, the elastic rod and the spring 244 are deformed. After the rust removal is completed, the rust removing piece 245 vibrates under the action of the spring 244 and the elastic rod, so as to shake off the rust residue on the rust removing piece 245, thereby ensuring the rust removal effect of the rust removing piece 245. The rust removing piece 245 can be selected as a steel brush, and the elastic rod can be selected as a rubber rod.

[0073] When the pipe moves on the rust removal part 245, the support roller 243 can provide auxiliary support for the pipe to prevent the pipe from shaking when moving. The support roller 243 is an arc-shaped cylinder with a concave side, which has a good supporting effect on the pipe, and the support roller 243 can adjust its position on the adjustment rod 242 to better adapt to the pipe.

[0074] The rust removal chamber 246 is connected to a collecting piece 2411, and a piston 2412 is slidably connected to the collecting piece 2411. Connecting rods 2413 and rust collecting barrels 2414 are respectively installed on both sides of the piston 2412. A protective plate 2415 is detachably connected to the collecting piece 2411, and the connecting rod 2413 is fixedly installed on the receiving plate 312. When the receiving plate 312 moves, the piston 2412 is pulled to move in the collecting piece 2411 through the connecting rod 2413, and the rust residue in the fixed sleeve 241 is sucked into the rust collecting barrel 2414 to prevent the rust residue from splashing. When the rust residue needs to be cleaned, the protective plate 2415 is removed, and then the rust residue is taken out of the rust collecting barrel 2414 or the rust collecting barrel 2414 is directly removed to complete the cleaning, and the use effect is good.

[0075] The cutting assembly 26 includes: an electric telescopic rod 261 fixedly mounted on the frame 1, a motor 262 fixedly mounted on the electric telescopic rod, and a cutting knife 263 fixedly mounted on the motor 262. The electric telescopic rod 261 drives the motor 262 to move, and the motor drives the cutting knife 263 to cut the pipe. The cutting knife 263 can be a circular cutting knife 263 commonly used on the market.

[0076] When the material receiving plate 312 of the present application moves under the action of the clinker, on the one hand, it can clean the clinker and waste materials, and on the other hand, it can collect the rust residue generated by grinding the pipe fittings to avoid the splashing of the rust residue and ensure the processing environment.

[0077] The steps include:

[0078] S1. Use the fixing assembly 23, the support member 25, and the auxiliary support assembly 24 to fix the pipe fitting; pass the pipe fitting through the auxiliary support assembly 24, and fix the pipe fitting with the support member 25 at the same time.

[0079] S2. Drive the fixing assembly 23 and the pipe to the cutting assembly 26 through the electric slide rail 21, and cut; the fixing assemblies 23 on the left and right sides move in sequence under the action of the electric slide rail 21, clamp the pipe and drive it to the cutting position of the cutting assembly 26, and the cutting is performed by the cutting assembly 26. During the movement of the pipe, the auxiliary support assembly 24 removes rust on the surface of the pipe to improve the processing effect.

[0080] S3. After the pipe is cut, the fixing assembly 23 sends the clinker into the clinker collecting chamber 31, and the waste generated during cutting is sent into the waste collecting chamber 32; the electric telescopic rod 239 drives the upper fixing plate 237 to move closer to the lower fixing plate 233 to fix the pipe to prevent the pipe from shaking during the cutting process, and the top block 236 pushes the lower fixing plate 233 to rotate, so that the lower fixing plate 233 enters the pre-unloading state. When the upper fixing plate 237 is reset, the lower fixing plate 233 guides the clinker into the clinker collecting chamber 31 under the action of the counterweight block 235, and the waste falls directly after being cut and enters the waste collecting chamber 32, completing the separation and collection of waste and clinker.

[0081] S4. After the clinker falls into the clinker collecting chamber 31, the waste collecting chamber 32 is cleaned and the clinker is discharged; after the pipe fittings are cut and processed, they fall onto the receiving plate 312, the receiving plate 312 moves down in the clinker collecting groove and pushes the pushing plate 321 to move through the inclined rod 313, the pushing plate 321 pushes the waste in the waste collecting chamber 32, and the receiving plate 312 discharges the clinker under the action of the baffle plate 322, thereby realizing the automated processing of the pipe fittings and the separation, collection and discharge of the processed clinker and waste, with good use effect.

[0082] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0083] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.

Claims

1. A new energy vehicle parts processing system, characterized in that: include: frame; Processing unit: After the fixing component fixes the material, the cutting component cuts the material; Collection unit: When the receiving plate discharges the collected materials in the first collection chamber, the pushing plate discharges the collected materials in the second collection chamber synchronously; A stopper is fixedly installed in the first collecting chamber, and a material receiving plate is slidably connected to the first collecting chamber; The push plate is slidably connected to the second collecting chamber, and a baffle plate is fixedly installed on the push plate; An elastic member is fixedly mounted on the material receiving plate, a ball bearing is fixedly mounted on the elastic member, a sliding groove is provided on the material receiving plate, and a connecting block is slidably connected to the sliding groove; When the material receiving plate moves in the first collecting chamber, the material receiving plate drives the material pushing plate to move through the inclined rod.

2. A new energy automobile parts processing system as claimed in claim 1, characterized in that: A reset piece is fixedly connected to the push plate, and an inclined rod is rotatably connected to the push plate.

3. A new energy automobile parts processing system as claimed in claim 2, characterized in that: A rotating shaft is fixedly installed at one end of the inclined rod, a rotating sleeve is rotatably installed on the rotating shaft, a limiting groove is provided on the rotating sleeve, a limiting block is slidably connected to the limiting groove, the limiting block is fixedly installed on the rotating shaft, and the rotating sleeve is fixedly installed on the connecting block.

4. A new energy automobile parts processing system as claimed in claim 1, characterized in that: The processing unit comprises: an electric slide rail fixedly mounted on the frame, a positioning plate fixedly mounted on the electric slide rail, an auxiliary support assembly for auxiliary supporting pipe fittings, and a support member fixedly mounted on the electric slide rail.

5. A new energy automobile parts processing system as claimed in claim 4, characterized in that: A rotating shaft is fixedly installed on the positioning plate, a connecting shaft is rotatably connected to the rotating shaft, a pressure plate is fixedly installed on the connecting shaft, a connecting plate is fixedly connected to the pressure plate, a fixing pin passes through the connecting plate, and a fixing hole is opened on the positioning plate.

6. A new energy automobile parts processing system as claimed in claim 4, characterized in that: The fixing assembly comprises: a lower fixing plate, a fixing block slidably connected to the electric slide rail, and a supporting plate fixedly mounted on the fixing block; The lower fixed plate is provided with an arc groove, the lower fixed plate is slidably connected to the support plate through the arc groove, a counterweight is fixedly installed on the lower fixed plate, an electric telescopic rod 1 is slidably installed on the frame, an upper fixed plate is fixedly installed on one end of the electric telescopic rod 1, top blocks are fixedly installed on the upper fixed plate and the lower fixed plate, rolling parts are rotatably installed on the upper fixed plate and the lower fixed plate, and the lower fixed plate is slidably connected to the electric slide rail.

7. A new energy automobile parts processing system as claimed in claim 4, characterized in that: The auxiliary support assembly includes: a fixed sleeve fixedly mounted on the electric slide rail, an adjusting rod fixedly mounted on the fixed sleeve, a supporting roller rotatably mounted on the adjusting rod, a spring fixedly mounted on the inner wall of the fixed sleeve, a rust removal part fixedly mounted on the spring, a rust removal cavity opened on the fixed sleeve, and a through hole opened on the rust removal cavity.

8. A new energy automobile parts processing system as claimed in claim 7, characterized in that: The rust removal chamber is connected with a collecting piece, the collecting piece is slidably connected with a piston, connecting rods and rust collecting cylinders are respectively installed on both sides of the piston, and a protective plate is detachably connected to the collecting piece.

9. A new energy automobile parts processing system as claimed in claim 4, characterized in that: The cutting assembly comprises: an electric telescopic rod 2 fixedly mounted on the frame, a motor fixedly mounted on the electric telescopic rod, and a cutting knife fixedly mounted on the motor.

10. A new energy vehicle parts processing method, characterized in that: The steps include: S1. Fix the pipe fittings using fixing components, support components and auxiliary support components; S2, driving the fixing assembly and the pipe fittings to the cutting assembly through the electric slide rail, and performing cutting; S3. After the pipe is cut, the fixed component sends the clinker into the clinker collection chamber, and the waste generated during cutting is sent into the waste collection chamber; S4. After the clinker falls into the clinker collecting chamber, the waste collecting chamber is cleaned and the clinker is exported.