Automatic production line for pultrusion plates
By designing an automated production line, the order adjustment and palletization of fiberglass rolls are achieved by using the clamping components of the conveyor line and the unwinding truss robot. This solves the waiting time problem caused by the sorting of multi-special rolls, improves production efficiency and simplifies the production line layout .
Patent Information
- Application Number
- CN202411225321.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the fiberglass pultruded plate is formed, multiple specifications of material rolls need to be sorted when palletizing, resulting in waiting time for material rolls at different stations, affecting production efficiency, and increasing the complexity and cost of the production line.
An automated production line of pultruded plates is designed, including a winding machine, a conveying line, a winding bundling machine, a coded labeling machine and a roll-out truss manipulator, a multi-layer drum unit of the conveying line and a clamping assembly of the rollout truss manipulator. The order adjustment and palletization of material rolls are realized, and the production line layout is simplified.
The orderly palletization of material rolls is realized, the flow path of material rolls is optimized, the overall production efficiency is improved, the production line layout is simplified, the waiting time is reduced, and the production cost is reduced.
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Figure CN119190876A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of manipulators, and in particular to an automated production line for pultruded plates. Background Art
[0002] After being formed, the FRP pultruded sheet is in strip shape, and the subsequent unloading needs to go through a series of actions such as winding, bundling, coding, sorting, and palletizing. Among them, the inner diameter of FRP is 1650mm~1670mm, the outer diameter is 2270mm~2280mm, and the width is 75mm~150mm, resulting in a variety of sizes of rolls. In the face of mixed loading of multiple specifications, the rolls need to be stacked in a specific order during palletizing.
[0003] In this regard, the material strips coming out of different forming stations are required to be sorted after being rolled up and before arriving at the palletizing station, resulting in waiting time for the material rolls at different stations, affecting the flow efficiency between the stations and the overall production efficiency. If the waiting time is to be reduced, each material roll needs to be equipped with a separate transfer mechanism, which increases the complexity and cost of the production line and even limits the design layout of the production line. Summary of the invention
[0004] Based on the above problems, the purpose of the present invention is to provide an automated production line for pultruded plates, optimize the layout of the production line, and efficiently complete a series of material unloading actions of the material roll.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] An automated production line for pultruded plates, comprising:
[0007] Winders, several winders are arranged side by side, used to wind the molding strip into a roll;
[0008] The conveyor line is arranged on one side of each winder. The conveyor line is divided into a loading section, a transition section, a first lifting section, a storage and matching section, a second lifting section and a unloading section along its own conveying direction. Each section is provided with an independent conveying roller unit. The roller unit of the storage and matching section is provided with multiple layers. The roller units of the first lifting section and the second lifting section can be lifted to dock with any layer of the roller unit of the storage and matching section, so as to adjust the order of multiple rolls outputted from the unloading section.
[0009] The winding and bundling machine is arranged in the feeding section and is used to wind and bundle the material rolls multiple times;
[0010] The coding and labeling machine is arranged in the transition section and is used to print labels containing the material roll information and attach the labels to the corresponding material rolls;
[0011] The unloading truss robot is used to take out the coils from the winder and move them to the loading section, and grab the coils from the unloading section one by one to the palletizing station for palletizing.
[0012] As an optional solution, the unloading truss robot includes a frame, a walking component, a lifting component and a clamping component, wherein:
[0013] The frame covers the winder, conveyor line and palletizing station.
[0014] The traveling assembly is arranged on the frame, and the traveling assembly comprises a moving trolley suspended above the winding machine, the conveying line and the palletizing station and capable of translating in the horizontal direction;
[0015] The lifting assembly is arranged on the mobile trolley, and the lifting assembly comprises a lifting seat which can translate along the vertical direction;
[0016] The clamping assembly is installed on the lifting seat and is used to clamp the material roll.
[0017] As an optional solution, the clamping assembly includes a base plate, a plurality of rotary cylinders evenly distributed in a ring shape are arranged on the front of the base plate, a baffle is arranged at the output end of the rotary cylinder, the baffle is parallel to the base plate and the interval is greater than the width of the roll, and each baffle is driven by the corresponding rotary cylinder to switch between a state of contracting toward the center and a state of opening outward;
[0018] When each rotary cylinder is located in the inner circle of the material roll and each baffle is in an outwardly expanded state, the material roll is confined between the base plate and the baffle.
[0019] As an optional solution, a plurality of first electric cylinders evenly distributed in a ring shape are also provided on the front side of the substrate, the output direction of the first electric cylinders is parallel to the substrate, and a top plate is provided at the output end of the first electric cylinder, and the top plate is used to press the inner ring surface of the material roll; a plurality of second electric cylinders evenly distributed in a ring shape are provided on the back side of the substrate, the output direction of the second electric cylinders is parallel to the substrate, and a pressure plate opposite to the top plate is provided at the output end of the second electric cylinder, and the pressure plate is used to press the outer ring surface of the material roll, and the top plate and the pressure plate cooperate to clamp the material roll.
[0020] As an optional solution, the material roll in the winder is in an axially horizontal state, and the material roll on the conveyor line is in an axially vertical state. The unloading truss robot also includes a flipping mechanism, which is arranged on the lifting seat and is used to drive the clamping assembly to switch between a horizontal posture and a vertical posture.
[0021] As an optional solution, the flipping mechanism includes a connecting rod and a third electric cylinder. The two connecting rods are correspondingly installed on both sides of the lifting seat and are hinged to the clamping assembly. The two ends of the third electric cylinder are respectively connected to the lifting seat and the clamping assembly. The third electric cylinder is used to drive the clamping assembly to rotate relative to the lifting seat under the action of the connecting rod.
[0022] As an optional solution, the lifting assembly also includes a sleeve, which is installed on the moving trolley along the Z-axis direction, the lifting seat is inserted into the sleeve, a reduction motor is arranged at the top of the sleeve, a Z-direction screw rod is arranged on the output shaft of the reduction motor, and a nut matching the Z-direction screw rod is arranged on the sleeve.
[0023] As an optional solution, a slewing bearing is installed between the moving trolley and the sleeve, so that the lifting assembly can slew relative to the moving trolley.
[0024] As an optional solution, a wood block placing mechanism is also included, which is used to place wooden boards for isolation and protection between the stacked rolls.
[0025] As an optional solution, the wood block placing mechanism includes an X-axis slide rail arranged above the stacking station, a movable seat which can translate along the X-axis direction is arranged on the X-axis slide rail, a Z-axis slide rail is arranged on the movable seat, a support arm which can translate along the Z-axis direction is arranged on the Z-axis slide rail, a Y-axis slide rail is arranged on the support arm, a wooden board bin which can translate along the Y-axis direction is arranged on the Y-axis slide rail, and a wooden board release port is arranged at the bottom of the wooden board bin.
[0026] The beneficial effects of the present invention are as follows: the automated production line for pultruded plates realizes a series of actions such as transferring, wrapping and bundling, coding and labeling, and palletizing of the coils after winding. In particular, the conveyor line has the optional functions of conveying and storage, and can adjust the order of the coils entering the loading section and then output them to meet the requirements of orderly palletizing. There is no need to consider the loading order and speed of different coils, which optimizes the coil flow path, simplifies the production line layout, and improves the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a top view of the structure of the automated production line for pultruded plates provided by an embodiment of the present invention;
[0028] Figure 2 is a structural front view of an automated production line for pultruded plates provided by an embodiment of the present invention;
[0029] Figure 3 It is a structural side view of an automated production line for pultruded plates provided by an embodiment of the present invention;
[0030] Figure 4 The following is a schematic diagram of the operation of the unloading truss robot involved in the embodiment of the present invention. Figure 1 ;
[0031] Figure 5 The following is a schematic diagram of the operation of the unloading truss robot involved in the embodiment of the present invention. Figure 2 ;
[0032] Figure 6 is a front view of a clamping assembly according to an embodiment of the present invention;
[0033] Figure 7 yes Figure 2 Enlarged view of point A in the middle;
[0034] Figure 8 It is a structural schematic diagram of a wood block placing mechanism involved in an embodiment of the present invention.
[0035] In the attached figure:
[0036] 1. Winding machine;
[0037] 2. Conveyor line; 21. Loading section; 22. Transition section; 23. First lifting section; 24. Storage and matching section; 25. Second lifting section; 26. Unloading section;
[0038] 3. Wrapping and bundling machine;
[0039] 4. Unloading truss manipulator; 41. Frame; 42. Traveling assembly; 421. Moving trolley; 422. X-direction guide rail; 423. Traveling frame; 424. Y-direction guide rail; 425. First rack; 426. First guide bar; 427. First drive motor; 428. First guide wheel; 429. First gear; 43. Lifting assembly; 431. Lifting seat; 432. Sleeve; 433. Speed reducer motor; 434. Z-direction screw rod; 435. Nut; 44. Clamping assembly; 441. Base plate; 442. Rotary cylinder; 443. Baffle; 444. First electric cylinder; 445. Top plate; 446. Second electric cylinder; 447. Press plate; 45. Turning mechanism; 451. Connecting rod; 452. Third electric cylinder; 46. Rotary bearing;
[0040] 5. Wood block placement mechanism; 51. X-axis slide rail; 52. Moving seat; 53. Z-axis slide rail; 54. Support arm; 55. Y-axis slide rail; 56. Wood board silo;
[0041] 6. Material roll. DETAILED DESCRIPTION
[0042] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0043] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0045] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0046] See also Figures 1 to 8 As shown, this preferred embodiment provides an automated production line for pultruded plates, including a coiler 1, a conveyor line 2, a winding and bundling machine 3, a coding and labeling machine, and a coil unloading truss manipulator 4, wherein:
[0047] Several winding machines 1 are arranged side by side and used to wind the formed material strip into a material roll 6;
[0048] The conveyor line 2 is arranged on one side of each winder 1. The conveyor line 2 is divided into a loading section 21, a transition section 22, a first lifting section 23, a storage and matching section 24, a second lifting section 25 and a unloading section 26 along its own conveying direction, and each section is provided with an independent conveying roller unit. The roller unit of the storage and matching section 24 is provided with multiple layers. The roller units of the first lifting section 23 and the second lifting section 25 can be lifted to dock with any layer of the roller unit of the storage and matching section 24, so as to adjust the order of the multiple material rolls 6 output by the unloading section 26;
[0049] The winding and bundling machine 3 is arranged at the loading section 21 and is used to perform multiple winding and bundling of the material roll 6;
[0050] The coding and labeling machine is arranged in the transition section 22, and is used to print labels containing information of the material roll 6, and attach the labels to the corresponding material roll 6;
[0051] The unloading truss robot 4 is used to take out the material roll 6 in the winder 1 and move it to the upper material section 21, and grab the material rolls 6 of the lower material section 26 one by one to the palletizing station for palletizing.
[0052] As a result, the pultruded sheet automated production line realizes a series of actions such as transferring, wrapping and bundling, coding and labeling, and palletizing of the coil 6 after winding. In particular, the conveyor line 2 has the optional functions of conveying and storage, and can adjust the order of the coils 6 entering the loading section 21 and then output them to meet the requirements of orderly palletizing. There is no need to consider the loading order and speed of different coils 6, which optimizes the flow path of the coil 6, simplifies the production line layout, and improves the overall production efficiency.
[0053] Specifically, see Figures 1 to 5 The unloading truss robot 4 includes a frame 41, a walking assembly 42, a lifting assembly 43 and a clamping assembly 44, wherein:
[0054] The frame 41 covers the winder 1, the conveyor line 2 and the palletizing station.
[0055] The traveling assembly 42 is arranged on the frame 41, and the traveling assembly 42 comprises a moving trolley 421 suspended above the winding machine 1, the conveying line 2 and the palletizing station and capable of translating in the horizontal direction;
[0056] The lifting assembly 43 is disposed on the moving trolley 421, and the lifting assembly 43 includes a lifting seat 431 that can translate along the vertical direction;
[0057] The clamping assembly 44 is installed on the lifting seat 431 and is used to clamp the material roll 6.
[0058] Therefore, the material roll 6 is reliably grasped by the clamping component 44, the material roll 6 is transferred in the X-axis direction and the Y-axis direction by the walking component 42, and the material roll 6 is transferred in the Z-axis direction by the lifting component 43, which meets the needs of multi-position transfer and ensures flexible, accurate and stable movements.
[0059] Specifically, see Figure 6 The clamping assembly 44 includes a base plate 441, and a plurality of rotary cylinders 442 are evenly distributed in a ring shape on the front of the base plate 441. A baffle 443 is provided at the output end of the rotary cylinder 442. The baffle 443 is parallel to the base plate 441 and the spacing is greater than the width of the material roll 6. Each baffle 443 is driven by the corresponding rotary cylinder 442 to switch between a state of contracting toward the center and a state of opening outward.
[0060] When each rotary cylinder 442 is located in the inner circle of the material roll 6 and each baffle 443 is in an outwardly opened state, the material roll 6 is confined between the base plate 441 and the baffle 443;
[0061] When each baffle 443 is in a state of being retracted toward the center, the clamping assembly 44 can be convenient for loading an upright material roll 6 or releasing a flat material roll 6, thereby realizing the actions of vertically grabbing and horizontally releasing the material roll 6, and facilitating the adjustment of the posture of the material roll 6 during winding and bundling.
[0062] Optionally, the front side of the substrate 441 is further provided with a plurality of first electric cylinders 444 evenly distributed in a ring shape, the output direction of the first electric cylinders 444 is parallel to the substrate 441, and the output end of the first electric cylinder 444 is provided with a top plate 445, the top plate 445 is used to press the inner ring surface of the material roll 6, and the back side of the substrate 441 is provided with a plurality of second electric cylinders 446 evenly distributed in a ring shape, the output direction of the second electric cylinders 446 is parallel to the substrate 441, and the output end of the second electric cylinders 446 is provided with a pressure plate 447 opposite to the top plate 445, the pressure plate 447 is used to press the outer ring surface of the material roll 6, the top plate 445 and the pressure plate 447 cooperate to clamp the material roll 6, so as to effectively prevent the material roll 6 from spreading out during the transfer process.
[0063] Furthermore, the baffle 443 , the top plate 445 and the pressure plate 447 are all made of polyurethane or are coated with a polyurethane layer to avoid damaging the surface of the material roll 6 during contact and pressure application with the material roll 6 .
[0064] Preferably, there are four rotary cylinders 442, four first electric cylinders 444, and four second electric cylinders 446, and the base plate 441 is cross-shaped. A gap may be left between the cross-shaped base plate 441 and the material roll 6, so that the material roll 6 can be wrapped and bundled in the gap without loosening the clamping assembly 44.
[0065] In particular, the material roll 6 in the winder 1 is in an axially horizontal state, and the material roll 6 on the conveyor line 2 is in an axially vertical state. The unloading truss robot 4 also includes a flipping mechanism 45, which is arranged on the lifting seat 431 and is used to drive the clamping assembly 44 to switch between a horizontal posture and a vertical posture.
[0066] Specifically, the flipping mechanism 45 includes a connecting rod 451 and a third electric cylinder 452. The two connecting rods 451 are correspondingly installed on both sides of the lifting seat 431 and are hinged to the clamping assembly 44. The two ends of the third electric cylinder 452 are respectively connected to the lifting seat 431 and the clamping assembly 44. The third electric cylinder 452 is used to drive the clamping assembly 44 to rotate relative to the lifting seat 431 under the action of the connecting rod 451, thereby realizing a 90° flip of the clamping assembly 44 with the material roll 6.
[0067] Specifically, the lifting assembly 43 also includes a sleeve 432, which is installed on the moving trolley 421 along the Z-axis direction. The lifting seat 431 is inserted into the sleeve 432. A reduction motor 433 is arranged at the top of the sleeve 432. A Z-direction screw rod 434 is arranged on the output shaft of the reduction motor 433. A nut 435 that cooperates with the Z-direction screw rod 434 is arranged on the sleeve 432.
[0068] Therefore, a reduction motor 433 is used to drive the Z-direction screw rod 434 to drive the nut 435 and the lifting seat 431 to move up and down, with high transmission accuracy and precise movement; the Z-direction screw rod 434 is made of 45# steel, and is subjected to tempering and quenching heat treatment to effectively ensure the wear resistance of the transmission; the nut 435 is made of 94 bronze, which has good tensile strength, load-bearing and wear resistance; the nut 435 and the Z-direction screw rod 434 transmission have a mechanical self-locking function, and when the material roll 6 is grabbed and operated in the air, accidents such as sudden falling will not occur; the structure of the sleeve 432 and the lifting seat 431 sleeve can stabilize the structure and reduce the height, and the sleeve 432 and the lifting seat 431 are made of wear-resistant ductile iron, which can have good relative sliding performance.
[0069] Optionally, a slewing bearing 46 is installed between the moving trolley 421 and the sleeve 432, so that the lifting assembly 43 can rotate relative to the moving trolley 421, thereby driving the material roll 6 to rotate. The slewing bearing 46 can control the relative rotation of the inner and outer rings through an absolute value servo reducer to achieve multi-angle grabbing and winding and bundling actions.
[0070] Specifically, the walking assembly 42 also includes an X-guide rail 422 arranged on the frame 41, and a walking frame 423 capable of translating along the X-axis direction is arranged on the X-guide rail 422, and a Y-guide rail 424 is arranged on the walking frame 423. The moving trolley 421 is arranged on the Y-guide rail 424 and can translate along the Y-axis direction, thereby realizing the displacement adjustment of the clamping assembly 44 in the X-axis direction and the Y-axis direction to adapt to the position of the material roll 6.
[0071] Optionally, see Figure 7 A first rack 425 and a first guide bar 426 parallel to the X-guide rail 422 are provided on the frame 41, a first drive motor 427 and a first guide wheel 428 are provided on the walking frame 423, a first gear 429 is provided on the output shaft of the first drive motor 427, the first gear 429 is meshed with the first rack 425, and the first guide wheel 428 is in rolling contact with the first guide bar 426.
[0072] Similarly, the walking frame 423 is provided with a second rack and a second guide bar parallel to the Y guide rail 424, the moving trolley 421 is provided with a second drive motor and a second guide wheel, the output shaft of the second drive motor is provided with a second gear, the second gear is meshed with the second rack, and the second guide wheel is in rolling contact with the second guide bar.
[0073] Among them, the contact form of the guide wheel and guide bar further improves the translation stability; the gear rack is made of 45# steel and is processed and manufactured through tempering and quenching heat treatment to effectively ensure transmission stability.
[0074] In addition, the pultruded board automated production line also includes a wood block placing mechanism 5, which is used to place wooden boards for isolation and protection between the stacked material rolls 6.
[0075] Specifically, see Figure 8 The wood block placing mechanism 5 includes an X-direction slide rail 51 arranged above the stacking station, a movable seat 52 which can translate along the X-axis direction is arranged on the X-direction slide rail 51, a Z-direction slide rail 53 is arranged on the movable seat 52, a support arm 54 which can translate along the Z-axis direction is arranged on the Z-direction slide rail 53, a Y-direction slide rail 55 is arranged on the support arm 54, a wooden board bin 56 which can translate along the Y-axis direction is arranged on the Y-direction slide rail 55, and a wooden board release port is arranged at the bottom of the wooden board bin 56.
[0076] It should be noted that, according to the winding rhythm, only one unloading truss robot 4 is set here. One unloading truss robot 4 is between the winder 1 and the conveyor line 2 to complete the transfer action. The number of unloading truss robots 4 can also be increased as needed. In addition, scrapped products can also be unloaded to the designated position through the unloading truss robot 4.
[0077] In addition, the winder 1, the wrapping and bundling machine 3 and the coding and labeling machine all adopt existing technologies and are not the focus of protection, so they will not be described in detail here.
[0078] The specific action process is as follows:
[0079] 1) Molding strips of different specifications are respectively rolled into rolls 6 by multiple winders 1;
[0080] 2) The unloading truss robot 4 moves, and the mobile car 421 moves along the frame 41 in the X-axis direction and the Y-axis direction, so that the clamping assembly 44 reaches the top of a certain winder 1;
[0081] 3) The clamping assembly 44 is in a vertical position and driven by the lifting assembly 43 to be lowered to be aligned with the upright material roll 6 in the winder 1;
[0082] 4) The baffle 443 of the clamping assembly 44 is in a state of being retracted toward the center, and is driven by the walking assembly 42 to insert into the inner ring of the material roll 6;
[0083] 5) The baffle 443 of the clamping assembly 44 is in an outwardly opened position to limit the side of the material roll 6, the top plate 445 presses the inner ring surface of the material roll 6, and the pressure plate 447 presses the outer ring surface of the material roll 6, thereby clamping the material roll 6 on the clamping assembly 44;
[0084] 6) The turning mechanism 45 drives the clamping assembly 44 to be in a horizontal position, driving the material roll 6 to turn 90°;
[0085] 7) The walking assembly 42 drives the clamping assembly 44 and the material roll 6 to move above the loading section 21, and the lifting assembly 43 drives the clamping assembly 44 to place the material roll 6 on the loading section 21;
[0086] 8) The baffle 443 of the clamping assembly 44 is in a state of being retracted toward the center, releasing the material roll 6, and the lifting assembly 43 drives the clamping assembly 44 to rise, accurately clamping the material roll 6 of the next winder 1 or reaching the unloading section 26;
[0087] 9) The winding and bundling machine 3 winds and bundles the material roll 6 on the feeding section 21;
[0088] 10) The material roll 6 arrives at the transition section 22 along the conveyor line 2, and the coding and labeling machine labels the material roll 6 on the transition section 22;
[0089] 11) The material roll 6 arrives at the first lifting section 23 along the conveyor line 2, and the material roll 6 is allocated to a certain layer of the storage and selection section 24 according to the information on the label on the material roll 6;
[0090] 12) The material roll 6 of a certain layer of the storage selection section 24 is allocated according to the stacking sequence and passes through the second lifting section 25 along the conveyor line 2 to reach the unloading section 26;
[0091] 13) The unloading truss manipulator 4 moves to grab the material roll 6 on the unloading section 26 and move it to the stacking station;
[0092] 14) The wood block placing mechanism 5 is activated to place wooden boards on the material rolls 6 at the stacking station to separate the material rolls 6. At this point, the unloading action of one material roll 6 is completed.
[0093] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. Pultruded sheet automated production line, characterized in that: include: A winding machine (1), wherein a plurality of the winding machines (1) are arranged side by side and are used to wind the molding strip into a material roll (6); A conveyor line (2) is arranged on one side of each of the winding machines (1); the conveyor line (2) is divided into a loading section (21), a transition section (22), a first lifting section (23), a storage and matching section (24), a second lifting section (25) and a unloading section (26) along its own conveying direction, and each section is provided with an independent conveying roller unit. The roller unit of the storage and matching section (24) is provided with multiple layers. The roller units of the first lifting section (23) and the second lifting section (25) can be lifted to dock with any layer of the roller unit of the storage and matching section (24), thereby adjusting the order of the multiple material rolls (6) output by the unloading section (26); A winding and bundling machine (3), arranged in the feeding section (21), for performing multiple winding and bundling on the material roll (6); A coding and labeling machine, arranged in the transition section (22), used for printing a label containing information of the material roll (6), and attaching the label to the corresponding material roll (6); The unloading truss robot (4) is used to take out the material roll (6) in the winding machine (1) and move it to the loading section (21), and to grab the material rolls (6) of the unloading section (26) one by one to the palletizing station for palletizing.
2. The automated pultruded sheet production line according to claim 1, characterized in that: The unloading truss robot (4) comprises a frame (41), a walking assembly (42), a lifting assembly (43) and a clamping assembly (44), wherein: The frame (41) covers the winder (1), the conveyor line (2) and the palletizing station. The walking assembly (42) is arranged on the frame (41), and the walking assembly (42) comprises a moving trolley (421) suspended above the winding machine (1), the conveying line (2) and the palletizing station and capable of translating in a horizontal direction; The lifting assembly (43) is arranged on the moving trolley (421), and the lifting assembly (43) comprises a lifting seat (431) capable of translationally moving along a vertical direction; The clamping assembly (44) is installed on the lifting seat (431) and is used to clamp the material roll (6).
3. The automated pultruded sheet production line according to claim 2, characterized in that: The clamping assembly (44) comprises a base plate (441), a front surface of the base plate (441) is provided with a plurality of evenly distributed rotary cylinders (442) in a ring shape, an output end of the rotary cylinder (442) is provided with a baffle (443), the baffle (443) is parallel to the base plate (441) and the spacing is greater than the width of the material roll (6), and each baffle (443) is driven by the corresponding rotary cylinder (442) to switch between a state of contracting toward the center and a state of opening outwards; When each of the rotary cylinders (442) is located in the inner circle of the material roll (6) and each of the baffles (443) is in an outwardly opened state, the material roll (6) is confined between the base plate (441) and the baffles (443).
4. The automated production line for pultruded sheets according to claim 3 is characterized in that: The front side of the base plate (441) is also provided with a plurality of first electric cylinders (444) evenly distributed in an annular shape, the output direction of the first electric cylinders (444) is parallel to the base plate (441), and the output end of the first electric cylinder (444) is provided with a top plate (445), and the top plate (445) is used to press the inner ring surface of the material roll (6). The back side of the base plate (441) is provided with a plurality of second electric cylinders (446) evenly distributed in an annular shape, the output direction of the second electric cylinders (446) is parallel to the base plate (441), and the output end of the second electric cylinder (446) is provided with a pressure plate (447) opposite to the top plate (445), and the pressure plate (447) is used to press the outer ring surface of the material roll (6), and the top plate (445) and the pressure plate (447) cooperate to clamp the material roll (6).
5. The automated pultruded sheet production line according to claim 2, characterized in that: The material roll (6) in the winding machine (1) is in an axially horizontal state, the material roll (6) on the conveyor line (2) is in an axially vertical state, and the unloading truss robot (4) also includes a flipping mechanism (45), and the flipping mechanism (45) is arranged on the lifting seat (431) and is used to drive the clamping assembly (44) to switch between a horizontal posture and a vertical posture.
6. The automated pultruded sheet production line according to claim 5, characterized in that: The flipping mechanism (45) comprises a connecting rod (451) and a third electric cylinder (452); the two connecting rods (451) are correspondingly mounted on both sides of the lifting seat (431) and are hinged to the clamping assembly (44); the two ends of the third electric cylinder (452) are respectively connected to the lifting seat (431) and the clamping assembly (44); the third electric cylinder (452) is used to drive the clamping assembly (44) to rotate relative to the lifting seat (431) under the action of the connecting rod (451).
7. The automated pultruded sheet production line according to claim 2, characterized in that: The lifting assembly (43) further comprises a sleeve (432), wherein the sleeve (432) is mounted on the moving trolley (421) along the Z-axis direction, the lifting seat (431) is inserted into the sleeve (432), a reduction motor (433) is arranged at the top end of the sleeve (432), a Z-direction screw rod (434) is arranged on the output shaft of the reduction motor (433), and a nut (435) matched with the Z-direction screw rod (434) is arranged on the sleeve (432).
8. The automated pultruded sheet production line according to claim 7, characterized in that: A slewing bearing (46) is installed between the moving trolley (421) and the sleeve (432), so that the lifting assembly (43) can rotate relative to the moving trolley (421).
9. The automated pultruded sheet production line according to claim 1, characterized in that: It also comprises a wood block placing mechanism (5), wherein the wood block placing mechanism (5) is used to place wooden boards for isolation and protection between the stacked material rolls (6).
10. The automated pultruded sheet production line according to claim 9, characterized in that: The wood block placing mechanism (5) comprises an X-direction slide rail (51) arranged above the stacking station, the X-direction slide rail (51) is provided with a movable seat (52) capable of translating along the X-axis direction, the movable seat (52) is provided with a Z-direction slide rail (53), the Z-direction slide rail (53) is provided with a support arm (54) capable of translating along the Z-axis direction, the support arm (54) is provided with a Y-direction slide rail (55), the Y-direction slide rail (55) is provided with a wooden board bin (56) capable of translating along the Y-axis direction, and a wooden board release port is provided at the bottom of the wooden board bin (56).
