Plate type heat exchanger for chemical production
By adopting trapezoidal heat exchange plate, air blowing device and magnetic suction plate technology in plate heat exchangers, corrosion and scale problems are solved, heat exchange efficiency and equipment life are improved, and more efficient heat transfer and lower Maintenance cost.
Patent Information
- Application Number
- CN202411364758.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In long-term use, plate heat exchangers are prone to reduce heat exchange effect due to corrosion or scaling of chemical media, uneven fluid distribution, causing local overheating or cooling, affecting operating efficiency.
The trapezoidal heat exchange plate design enhances the turbulence effect, combined with the air blowing device and magnetic suction plate technology, adjusts the fluid flow by introducing bubbles and external magnetic fields, optimizes the fluid mixing and flow mode, and reduces scale formation and scale formation.
It improves heat exchange efficiency, extends the service life of the equipment, reduces maintenance frequency and cost, and ensures long-term and efficient operation of the heat exchanger.
Smart Images

Figure CN119197155A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate heat exchangers, in particular to a plate heat exchanger for chemical production. Background Art
[0002] Plate heat exchangers are a type of equipment that is widely used in chemical production due to its excellent heat exchange efficiency. Its core structure consists of multiple thin metal plates that are precisely arranged to form fluid channels, allowing fluid to flow between the plates, thereby achieving effective heat transfer. This design is particularly suitable for heat exchange between liquids and liquids, and between liquids and gases, and can quickly increase or decrease the temperature of the fluid in a short period of time. Compared with traditional tube heat exchangers, plate heat exchangers have significant advantages. It has a small footprint and is suitable for use in industrial environments with limited space; due to its large heat transfer area, it can provide higher heat exchange efficiency under the same volume, thereby improving overall production efficiency. The modular design of the plate heat exchanger makes it easy to disassemble and clean, reducing maintenance costs and extending the service life of the equipment. In modern chemical processes, plate heat exchangers can not only effectively improve the utilization rate of thermal energy, but also adapt to a variety of process requirements, and are an important tool for improving production efficiency. Due to its good adaptability and high efficiency, plate heat exchangers have become indispensable equipment in many industries such as chemical, pharmaceutical, and food processing.
[0003] Although plate heat exchangers have many advantages, they still have some disadvantages. During long-term use, certain chemical media can cause corrosion or scaling of the equipment, thereby reducing the heat exchange effect. Uneven distribution of fluid between the plates may cause local overheating or cooling, affecting the overall operating efficiency. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides a plate heat exchanger for chemical production, which solves the problem that corrosion or scaling reduces the heat exchange effect, and the problem that uneven distribution of fluid between plates causes local overheating or cooling.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A plate heat exchanger for chemical production, comprising: A first side plate, wherein a support frame rod is fixedly connected to the interior of the first side plate, a second side plate is arranged on the outer surface of the support frame rod, a plurality of second heat exchange plates and a first heat exchange plate are arranged on the outer side of the support frame rod, a second gasket structure is arranged on the first heat exchange plate, and a first gasket structure is arranged on the second heat exchange plate; An air blowing device, the air blowing device comprising an intermediate pipe, a lateral support frame, a lateral pipe and an exhaust pipe, and the side surface of the intermediate pipe is fixedly connected to the air blowing device; The side surfaces of the first side plate and the second side plate are both provided with a drainage structure, and the drainage structure includes a connecting pipe, a drainage pump, and a connecting flange; A separation sheet is rotatably connected to the upper portion of the first heat exchange plate, and magnetic sheets are fixed at both ends of the separation sheet. The material of the magnetic sheets is iron, and a flow hole is arranged on the upper surface of the first heat exchange plate.
[0006] Preferably, the outer surface of the support frame rod is provided with a threaded opening, the first side plate and the second side plate are respectively located on both sides of the second heat exchange plate and the first heat exchange plate, and the outer surface of the threaded opening is provided with a bolt, and the lower side of the bolt is in contact with the second side plate.
[0007] Preferably, the second heat exchange plates and the first heat exchange plates are arranged in a staggered manner.
[0008] Preferably, the first gasket structure includes a first exhaust hole, a large annular gasket, a small annular gasket and a second exhaust hole, and the second gasket structure has the same structure as the first gasket structure.
[0009] Preferably, the large annular gasket is fixedly connected to the small annular gasket, the first exhaust hole is located on the side surface of the large annular gasket, the second exhaust hole is located on the side surface of the large annular gasket, and the diameters of the first exhaust hole and the second exhaust hole are the same as the diameter of the exhaust pipe.
[0010] Preferably, the side surface of the middle pipe is connected to the lateral pipe, the exhaust pipe is fixed on the upper surface of the middle pipe, the exhaust pipes are distributed in a linear array and their positions correspond to the second gasket structure and the first gasket structure, and the blowing device is distributed up and down.
[0011] Preferably, the connecting pipe is fixedly connected to the first side plate and the second side plate respectively, a connecting pipe is provided on the upper surface of the connecting pipe, and the output end of the drainage pump is fixedly connected to the connecting flange.
[0012] Preferably, the outer surface of the magnetic attraction sheet is provided with a coating, and the first heat exchange plate and the second heat exchange plate are trapezoidal.
[0013] The present invention provides a plate heat exchanger for chemical production, which has the following beneficial effects: The plate heat exchanger for chemical production has a trapezoidal heat exchange plate design that can enhance the turbulence effect when the liquid flows. Turbulence not only helps to improve the heat exchange effect, but also reduces the possibility of scaling, thereby extending the service life of the equipment. By increasing the complexity of the fluid's movement, heat transfer can be carried out more effectively. The application of magnetic sheets enables the separator to flexibly adjust its angle under the influence of the external magnetic field. This adjustment helps to optimize the flow speed and direction of the fluid, further improving the heat exchange effect. By changing the flow pattern, the magnetic sheet can also effectively reduce the formation of scale and ensure the long-term and efficient operation of the heat exchanger. The design of the air blowing device introduces bubbles into the flow cavity formed by the trapezoidal heat exchanger plate, which enhances the mixing of the fluid. This not only helps to remove scale attached to the heat exchanger plate, but also further improves the overall efficiency of the heat exchanger. This comprehensive design scheme not only improves the working efficiency of the heat exchanger, but also reduces the maintenance frequency and cost, providing a more reliable and economical solution for chemical production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the internal structure of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle; Figure 5 For the present invention Figure 2 A magnified schematic diagram of the structure at B in the middle; Figure 6 It is a schematic diagram of the structure of the blowing device of the present invention; Figure 7 It is a schematic diagram of the gasket structure of the present invention.
[0015] Among them, 1. the first lateral plate; 2. the second lateral plate; 3. bolts; 4. the blowing device; 5. the intermediate pipe; 6. the lateral support frame; 7. the lateral pipe; 8. the exhaust pipe; 9. the first gasket structure; 10. the first exhaust hole; 11. the large annular gasket; 12. the small annular gasket; 13. the second exhaust hole; 14. the separation plate; 15. the magnetic plate; 16. the first heat exchange plate; 17. the flow hole; 18. the support frame rod; 19. the threaded teeth; 20. the second heat exchange plate; 21. the second gasket structure; 22. the drainage structure; 23. the connecting pipe; 24. the drainage pump; 25. the connecting flange. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0017] like Figure 1-7 As shown, an embodiment of the present invention provides a plate heat exchanger for chemical production, including a first side plate 1, a support frame rod 18 is fixedly connected inside the first side plate 1, a threaded opening 19 is arranged on the outer surface of the support frame rod 18, the first side plate 1 and the second side plate 2 are respectively located on both sides of the second heat exchange plate 20 and the first heat exchange plate 16, a bolt 3 is arranged on the outer surface of the threaded opening 19, the lower side of the bolt 3 is in contact with the second side plate 2, the outer surface of the support frame rod 18 is provided with the second side plate 2, a plurality of second heat exchange plates 20 and the first heat exchange plate 16 are arranged on the outer side of the support frame rod 18, and the upper surface of the first heat exchange plate 16 A second gasket structure 21 is provided, and a first gasket structure 9 is provided on the second heat exchange plate 20. The second heat exchange plate 20 and the first heat exchange plate 16 are alternately distributed. The first gasket structure 9 includes a first exhaust hole 10, a large annular gasket 11, a small annular gasket 12 and a second exhaust hole 13. The second gasket structure 21 has the same structure as the first gasket structure 9. The large annular gasket 11 is fixedly connected to the small annular gasket 12. The first exhaust hole 10 is located on the side surface of the large annular gasket 11, and the second exhaust hole 13 is located on the side surface of the large annular gasket 11. The diameters of the first exhaust hole 10 and the second exhaust hole 13 are the same as the diameter of the exhaust pipe 8.
[0018] The air blowing device 4 comprises a middle pipe 5, a lateral support frame 6, a lateral pipe 7 and an exhaust pipe 8, and the side surface of the middle pipe 5 is fixedly connected to the air blowing device 4.
[0019] The side surfaces of the first lateral plate 1 and the second lateral plate 2 are both provided with a drainage structure 22 , and the drainage structure 22 includes a connecting pipe 23 , a drainage pump 24 , and a connecting flange 25 .
[0020] The first heat exchange plate 16 is rotatably connected with a separation sheet 14 , and both ends of the separation sheet 14 are fixed with magnetic sheets 15 , which are made of iron. The upper surface of the first heat exchange plate 16 is provided with flow holes 17 .
[0021] In Embodiment 1, the plate heat exchanger includes a first lateral plate 1 and a support frame rod 18. The outer surface of the support frame rod is provided with a threaded groove 19 to ensure the stability of the structure. A plurality of second heat exchange plates 20 are staggered with the first heat exchange plate 16 to optimize the flow path of the fluid and significantly improve the heat exchange efficiency. The design of the first gasket structure 9 and the second gasket structure 21, combined with exhaust holes of the same diameter, ensures smooth exhaust. The combination of the separation sheet 14 and the magnetic sheet 15 can effectively adjust the flow state of the fluid, reduce scaling, and extend the service life of the equipment. Example
[0022] like Figure 1-7As shown, an embodiment of the present invention provides a plate heat exchanger for chemical production, including a first side plate 1, a support frame rod 18 is fixedly connected to the inside of the first side plate 1, a second side plate 2 is arranged on the outer surface of the support frame rod 18, a plurality of second heat exchange plates 20 and a first heat exchange plate 16 are arranged on the outer side of the support frame rod 18, a second gasket structure 21 is arranged on the first heat exchange plate 16, and a first gasket structure 9 is arranged on the second heat exchange plate 20.
[0023] The blowing device 4 includes an intermediate pipe 5, a lateral support frame 6, a lateral pipe 7 and an exhaust pipe 8. The side surface of the intermediate pipe 5 is fixedly connected to the blowing device 4, and the side surface of the intermediate pipe 5 is communicated with the lateral pipe 7. The exhaust pipe 8 is fixed on the upper surface of the intermediate pipe 5. The exhaust pipes 8 are distributed in a linear array and their positions correspond to the second gasket structure 21 and the first gasket structure 9. The blowing device 4 is distributed up and down.
[0024] The side surfaces of the first lateral plate 1 and the second lateral plate 2 are both provided with a drainage structure 22 , and the drainage structure 22 includes a connecting pipe 23 , a drainage pump 24 , and a connecting flange 25 .
[0025] The first heat exchange plate 16 is rotatably connected with a separation sheet 14 , and both ends of the separation sheet 14 are fixed with magnetic sheets 15 , which are made of iron. The upper surface of the first heat exchange plate 16 is provided with flow holes 17 .
[0026] Embodiment 2 further simplifies the structural design while maintaining high efficiency. The connection between the intermediate pipe 5 and the lateral pipe 7 ensures smooth gas flow. The blowing device 4 enhances the mixing of the fluid, removes scale on the heat exchange plate, and maintains efficient operation. The drainage structure 22 of the first lateral plate 1 and the second lateral plate 2 facilitates the removal of accumulated water, ensuring the safety and stability of the equipment. Example
[0027] like Figure 1-7 As shown, an embodiment of the present invention provides a plate heat exchanger for chemical production, including a first side plate 1, a support frame rod 18 is fixedly connected to the inside of the first side plate 1, a second side plate 2 is arranged on the outer surface of the support frame rod 18, a plurality of second heat exchange plates 20 and a first heat exchange plate 16 are arranged on the outer side of the support frame rod 18, a second gasket structure 21 is arranged on the first heat exchange plate 16, and a first gasket structure 9 is arranged on the second heat exchange plate 20.
[0028] The air blowing device 4 comprises a middle pipe 5, a lateral support frame 6, a lateral pipe 7 and an exhaust pipe 8, and the side surface of the middle pipe 5 is fixedly connected to the air blowing device 4.
[0029] The side surfaces of the first lateral plate 1 and the second lateral plate 2 are both provided with a drainage structure 22, and the drainage structure 22 includes a connecting pipe 23, a drainage pump 24, and a connecting flange 25. The connecting pipe 23 is fixedly connected to the first lateral plate 1 and the second lateral plate 2, respectively. A connecting pipe 23 is provided on the upper surface of the connecting pipe 23, and the output end of the drainage pump 24 is fixedly connected to the connecting flange 25.
[0030] The first heat exchange plate 16 is rotatably connected to a separation sheet 14, both ends of which are fixed with magnetic sheets 15, which are made of iron. The upper surface of the first heat exchange plate 16 is provided with flow holes 17, and the outer surface of the magnetic sheet 15 is provided with a coating. The first heat exchange plate 16 and the second heat exchange plate 20 are trapezoidal.
[0031] In Example 3, the drainage structure 22 is enhanced, and the design of the connecting pipe 23 and the drainage pump 24 ensures timely and effective drainage and prevents the accumulation of scale. The outer surface coating of the magnetic sheet 15 improves corrosion resistance and can adapt to changes in the external environment. The trapezoidal design of the first heat exchange plate 16 and the second heat exchange plate 20 increases the turbulence of the flow, further reduces the possibility of scaling, and improves the heat exchange effect and overall performance.
[0032] Working principle: The heat exchanger is composed of multiple thin metal plates, including a first lateral plate 1, a support frame rod 18, a first heat exchange plate 16 and a second heat exchange plate 20. The fluid flows between these plates, and the heat is transferred through the surface of the plates. The staggered design and trapezoidal structure of the plates increase the turbulence of the fluid. This turbulence phenomenon improves the heat exchange efficiency and reduces the possibility of scaling. The first gasket structure 9 and the second gasket structure 21 cooperate with the exhaust holes 10 and 13 to ensure the smooth discharge of the gas. The blowing device 4 introduces the gas evenly into the fluid flow through the intermediate pipe 5 and the lateral pipe 7, further enhancing the fluid The mixing property and flow rate help remove the scale attached to the heat exchange plate. The setting of the drainage structure 22 ensures the timely discharge of the accumulated water. The connecting pipe 23 and the drainage pump 24 can effectively clean the accumulated water and dirt inside the system to keep the heat exchanger clean. This mechanism not only improves the heat exchange efficiency, but also reduces the corrosion and performance degradation caused by scale and accumulated water. The design of the separation sheet 14 combined with the magnetic suction sheet 15 can adjust the angle and rate of fluid flow under the influence of the external magnetic field. The adjustment mechanism can optimize the flow pattern of the fluid, further reduce the formation of scale, and ensure the long-term and efficient operation of the equipment.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate heat exchanger for chemical production, characterized in that: include: A first lateral plate (1), wherein a support frame rod (18) is fixedly connected to the interior of the first lateral plate (1), a second lateral plate (2) is arranged on the outer surface of the support frame rod (18), a plurality of second heat exchange plates (20) and a first heat exchange plate (16) are arranged on the outer side of the support frame rod (18), a second gasket structure (21) is arranged on the first heat exchange plate (16), and a first gasket structure (9) is arranged on the second heat exchange plate (20); An air blowing device (4), the air blowing device (4) comprising an intermediate pipe (5), a lateral support frame (6), a lateral pipe (7) and an exhaust pipe (8), the side surface of the intermediate pipe (5) being fixedly connected to the air blowing device (4); The side surfaces of the first lateral plate (1) and the second lateral plate (2) are both provided with a drainage structure (22), and the drainage structure (22) comprises a connecting pipe (23), a drainage pump (24), and a connecting flange (25); The first heat exchange plate (16) is rotatably connected to a separation plate (14), both ends of the separation plate (14) are fixed with magnetic plates (15), the material of the magnetic plates (15) is iron, and the upper surface of the first heat exchange plate (16) is provided with a flow hole (17).
2. A plate heat exchanger for chemical production according to claim 1, characterized in that: The outer surface of the support frame rod (18) is provided with a threaded opening (19); the first side plate (1) and the second side plate (2) are respectively located on both sides of the second heat exchange plate (20) and the first heat exchange plate (16); the outer surface of the threaded opening (19) is provided with a bolt (3); the lower side of the bolt (3) is in contact with the second side plate (2).
3. A plate heat exchanger for chemical production according to claim 1, characterized in that: The second heat exchange plates (20) and the first heat exchange plates (16) are arranged in a staggered manner.
4. A plate heat exchanger for chemical production according to claim 1, characterized in that: The first gasket structure (9) comprises a first exhaust hole (10), a large annular gasket (11), a small annular gasket (12) and a second exhaust hole (13); the second gasket structure (21) has the same structure as the first gasket structure (9).
5. A plate heat exchanger for chemical production according to claim 4, characterized in that: The large annular gasket (11) is fixedly connected to the small annular gasket (12); the first exhaust hole (10) is located on the side surface of the large annular gasket (11); the second exhaust hole (13) is located on the side surface of the large annular gasket (11); and the diameters of the first exhaust hole (10) and the second exhaust hole (13) are the same as the diameter of the exhaust pipe (8).
6. A plate heat exchanger for chemical production according to claim 1, characterized in that: The side surface of the middle pipe (5) is in communication with the lateral pipe (7), the exhaust pipe (8) is fixed to the upper surface of the middle pipe (5), the exhaust pipe (8) is distributed in a linear array and the positions thereof correspond to the second gasket structure (21) and the first gasket structure (9), and the blowing device (4) is distributed up and down.
7. A plate heat exchanger for chemical production according to claim 1, characterized in that: The connecting pipe (23) is fixedly connected to the first lateral plate (1) and the second lateral plate (2), respectively; a connecting pipe (23) is provided on the upper surface of the connecting pipe (23); and the output end of the drainage pump (24) is fixedly connected to the connecting flange (25).
8. A plate heat exchanger for chemical production according to claim 1, characterized in that: The outer surface of the magnetic attraction sheet (15) is provided with a coating, and the first heat exchange plate (16) and the second heat exchange plate (20) are trapezoidal.
