Auxiliary welding device for butt joint of iron tower pipe fittings
By using a combination of power mechanism and clamping mechanism in the auxiliary welding device for tower pipe fittings, the precise and flexible clamping of pipe fittings is achieved, solving the problem that existing devices cannot be adjusted quickly and improve welding accuracy and efficiency.
Patent Information
- Application Number
- CN202411643252.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2024-12-31
AI Technical Summary
The existing tower pipe fittings butt auxiliary welding devices cannot quickly and accurately adjust and clamp, and cannot adjust after clamping, resulting in low working efficiency and production and processing efficiency.
A tower pipe fitting docking auxiliary welding device including a power mechanism and a clamping mechanism is designed. Through the combination of electric push rod, brake motor and transmission clamp, the precise and flexible clamping and lateral displacement of the pipe fittings are achieved, reducing manual adjustments and improving Welding accuracy and efficiency.
It realizes accurate positioning and stable clamping of pipe fittings, improves welding accuracy and efficiency, reduces the need for manual adjustment, and improves production and processing efficiency.
Smart Images

Figure CN119216901A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tower pipe welding, and in particular to an auxiliary welding device for butt-jointing tower pipes. Background Art
[0002] Tower pipe welding is an important industrial processing technology. In the construction of the tower, pipes play a key supporting and connecting role. Tower pipe welding mainly uses specific welding technology to connect pipes of different shapes and specifications to form a solid tower structure. During the processing, professional welders will choose appropriate welding methods according to design requirements, such as manual arc welding, gas shielded welding, etc. First, pre-treat the pipes, including cutting and grinding, to ensure the cleanliness and flatness of the welding parts. Then, perform welding operations accurately to make the connection between the pipes tight and firm, and able to withstand the test of various natural environments and external forces. After welding, the pipes also need to undergo strict quality inspection to ensure the safety and stability of the tower. Tower pipe welding is crucial to the infrastructure construction in the fields of power transmission and communication. The welding auxiliary device in the prior art has certain limitations during use. Specifically, the user needs to rotate the push stud to drive the push ring frame to move, so that the fixed ring on the push ring frame can move up and down to adapt to tubular workpieces of different sizes. Then, the tubular workpiece is placed between the two sets of fixed rings. At this time, the fixed ring will expand outward under the action of the workpiece, and the push spring will deform and generate a reaction force, thereby pushing the clamped workpiece. Similarly, another tubular workpiece is placed between the two sets of fixed rings in another set of auxiliary cylinders, so that the ends of the two sets of tubular workpieces are fitted together and ready for welding. During welding, the double-headed brake motor is turned on, and the two sets of auxiliary cylinders are driven to rotate synchronously through the transmission shaft, transmission gear and transmission gear ring, thereby causing the two sets of tubular workpieces to rotate synchronously to expand the welding surface and weld them together; However, the above-mentioned equipment has many defects during actual application. First, after clamping the pipe fittings, the position of the pipe fittings cannot be further flexibly adjusted, especially when the lateral welding position needs to be adjusted, it is obviously impossible to achieve lateral displacement of the pipe rack. Secondly, its application process mainly relies on manual adjustment to clamp the pipe fittings. During use, it is necessary to manually adjust the clamps on both sides to assist in clamping. This method cannot quickly achieve automatic and precise clamping in overall operation, and during use, manual adjustment is prone to docking defects. At the same time, the overall design that requires manual adjustment of the two sets of clamps to clamp leads to low work efficiency and is easy to affect production and processing efficiency during use. In summary, the welding auxiliary device urgently needs to be improved and optimized to improve its performance and practicality. Summary of the invention
[0003] The embodiment of the present application provides an auxiliary welding device for butt-jointed tower pipe fittings, which is used to solve the problem that the current auxiliary welding device for butt-jointed tower pipe fittings cannot be quickly and accurately adjusted during production and processing, and cannot be adjusted after clamping.
[0004] The embodiment of the present application provides an auxiliary welding device for butt joint of iron tower pipe fittings, comprising: a welding table, an installation retention groove is provided on the inner side of the welding table, installation plates are fixedly installed on both sides of the inner side of the installation retention groove, circular grooves are provided on the inner sides of the installation plates, a driving mechanism is fixedly installed on the inner side of the circular groove, a power mechanism is fixedly installed on both sides of the top of the welding table, a clamping mechanism is fixedly installed on the inner side of the power mechanism, and the outer side of the clamping mechanism and the power mechanism are linked to each other; The clamping mechanism includes an annular frame, and four groups of side sliding rails are fixedly installed at equal intervals on the outside of the annular frame. The bottoms of two side sliding rails located at the bottom of the four groups of side sliding rails on the outside of the annular frame are fixedly connected to the inner ends of the power mechanism, and the insides of the side sliding rails are slidably connected with transmission clamps.
[0005] In a feasible implementation, the driving mechanism includes an electric push rod, which is fixedly installed on the inner side of the circular groove, a mounting seat is fixedly installed on the top output end of the electric push rod, a first brake motor is fixedly installed on the top of the mounting seat, and a driving assembly is fixedly installed on the top output end of the first brake motor.
[0006] In a feasible implementation, the driving assembly includes a concave seat, which is fixedly mounted on the top output end of the first brake motor, a second brake motor is fixedly mounted on one side of the concave seat, the output end of the second brake motor passes through the concave seat and a driving roller is fixedly mounted thereon, and the driving roller is rotatably connected to the inner side of the concave seat.
[0007] In a feasible implementation, the power mechanism includes a vertical sliding track, which is fixedly installed on both front and rear ends of the top of the welding table, and a horizontal plate is fixedly installed on the inner lower end of the vertical sliding track. The top of the horizontal plate is fixedly connected to the side sliding track at the bottom. There is a vertical sliding track on both sides of the welding table, and a power component is fixedly installed on the outer side of the vertical sliding track, and a linkage component is movably installed on the inner side of the vertical sliding track, and the linkage component is linked with the transmission clamp.
[0008] In a feasible implementation, the power assembly includes a side plate, which is fixedly mounted on the upper and lower ends of the outer sides of a vertical sliding track on each side of the welding table. The inner side of the side plate is rotatably connected to a screw rod, and the top of the side plate at the top is fixedly connected to a third brake motor. The output end of the third brake motor passes through the side plate and is fixedly connected to the top of the screw rod. The threads at both ends of the screw rod have opposite rotation directions, and both ends of the screw rod are threadedly connected to a threaded sleeve, and the inner side of the threaded sleeve is fixedly connected to the linkage assembly.
[0009] In a feasible implementation, the linkage assembly includes a slider, which is slidably connected to the two ends of the vertical sliding track, the outer side of the slider close to the threaded sleeve is fixedly connected to the threaded sleeve, the inner side of the slider is fixedly installed with a transverse sliding track, and the two ends of the transverse sliding track are slidably connected with linkage blocks, and the inner side of the linkage block is rotatably connected to the transmission clamping frame.
[0010] In a feasible implementation, the top view shape of the slider and the inner wall cross-sectional shape of the vertical sliding track are both arranged in a cross shape, the inner wall cross-sectional shapes of the linkage block and the horizontal sliding track are both arranged in a convex shape, and the outer surfaces of the slider and the linkage block are fixedly connected with tungsten steel wear-resistant gaskets.
[0011] In a feasible implementation, the transmission clamping member includes a slide plate, which is slidably connected to the inside of the side sliding track, and the inner ends of the slide plates are fixedly installed with guide blocks, and the inner sides of the guide blocks are rotatably connected with transmission balls at equal intervals. The outer side of the outer end of the slider away from the guide block is rotatably connected to the inner side of the linkage block, and the four groups of side sliding tracks are arranged in a cross shape. The internal cross-sectional shapes of the four groups of side sliding tracks and the cross-sectional shape of the slide plate are also arranged in a cross shape, and the outer surface corners of the side sliding tracks and the slide plate are arranged in a circular arc shape.
[0012] In a feasible implementation, a welding machine fixing plate is fixedly installed in the middle of the top rear side of the welding table, and mounting holes are evenly spaced and linearly arranged on both sides of the top of the welding machine fixing plate, and the mounting holes are set as countersunk holes.
[0013] In a feasible implementation, support legs are fixedly installed at the four corners of the bottom of the welding table, and a bottom frame is fixedly installed at the bottom of the support legs.
[0014] The embodiment of the present application provides a tower pipe butt auxiliary welding device; The device is provided with a power mechanism and a clamping mechanism. When in use, the required welding pipe fittings are inserted into the inner side of the annular frame and placed on the bottom guide block. The third brake motor is started to drive the screw rod to rotate. Since the threads at both ends of the screw rod rotate in opposite directions, the sleeve can be driven to slide back and forth, thereby causing the slider to drive the horizontal sliding track to move. The linkage block in the horizontal sliding track is rotatably connected with the slide plate of the transmission clamping member. When the horizontal sliding track moves, the linkage block is driven to slide. Under the guidance of the side sliding track, the slide plate only moves along the extension direction of the side sliding track. The linkage block adaptively slides to the compensation position. The third brake motor can drive the slide plates on both sides of the mounting table to slide synchronously. The side sliding track is in a cross shape so that the slide plate slides synchronously and drives the guide block to clamp the sides of the pipe fittings at equal intervals. This design can accurately and flexibly clamp pipe fittings of different sizes in the center. Accurate positioning and stable clamping can be achieved by only starting the third brake motor. No manual adjustment is required, thereby improving welding accuracy and efficiency. This equipment adopts the combination of clamping mechanism and driving mechanism. After the pipe is positioned and clamped, if the lateral displacement needs to be adjusted, start the electric push rod to push the first brake motor upward, drive the driving roller to move upward and rotate to be perpendicular to the pipe, continue to start the electric push rod to make the driving roller contact the bottom of the pipe, start the second brake motor to drive the driving roller to rotate, and the pipe is laterally displaced under the transmission ball guide in the guide block. After ensuring that the weld corresponds to the welding head position, the electric push rod moves back to reset the driving roller, and then start the electric push rod to push the driving roller to fit the bottom of the pipe. Starting the second brake motor can make the pipe rotate 360 degrees inside the transmission ball for stable welding. This device can quickly adjust the weld and automatically load and unload materials, thereby improving production and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present application and do not constitute improper limitations on the present invention.
[0016] In the attached picture: Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present application; Figure 2 It is a rear view structural schematic diagram provided by an embodiment of the present application; Figure 3 It is a bottom-up structural schematic diagram provided by an embodiment of the present application; Figure 4 It is a schematic diagram of the inner structure of the power mechanism and the clamping mechanism provided in one embodiment of the present application; Figure 5 It is a schematic diagram of the outer structure of the power mechanism and the clamping mechanism provided in one embodiment of the present application; Figure 6 It is a schematic diagram of the inner structure of the linkage assembly and the transmission clamp provided in one embodiment of the present application; Figure 7It is a schematic diagram of the outer structure of the linkage assembly and the transmission clamping member provided in one embodiment of the present application; Figure 8 It is a schematic diagram of the driving mechanism structure provided in one embodiment of the present application.
[0017] Description of reference numerals: 100-welding table; 200-installation retention groove; 300-driving mechanism; 400-round groove; 500-installation plate; 600-power mechanism; 700-clamping mechanism; 800-welding machine fixing plate; 900-installation hole; 1000-support leg; 1100-bottom frame; 310 - electric push rod; 320 - mounting seat; 330 - first brake motor; 340 - drive assembly; 341-concave seat; 342-second brake motor; 343-driving roller; 610-vertical sliding track; 620-horizontal plate; 630-power assembly; 640-linkage assembly; 631-side plate; 632-screw rod; 633-third brake motor; 634-thread sleeve; 641-slider; 642-horizontal sliding track; 643-linkage block; 710-annular frame; 720-side sliding track; 730-transmission clamping member; 731-slide plate; 732-guide block; 733-transmission ball. DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the technical solutions in this application, the following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
[0019] Example refer to Figures 1 to 8 , an iron tower pipe fitting butt-jointed auxiliary welding device of the present embodiment, an iron tower pipe fitting butt-jointed auxiliary welding device, comprising: a welding platform 100, an installation retention groove 200 is opened on the inner side of the welding platform 100, and mounting plates 500 are fixedly installed on both sides of the inner side of the installation retention groove 200, and circular grooves 400 are opened on the inner side of the mounting plate 500, and a driving mechanism 300 is fixedly installed on the inner side of the circular groove 400, and a power mechanism 600 is fixedly installed on both sides of the top of the welding platform 100, and a clamping mechanism 700 is fixedly installed on the inner side of the power mechanism 600, and the outer side of the clamping mechanism 700 and the power mechanism 600 are linked to each other; The clamping mechanism 700 includes an annular frame 710, and four sets of side sliding rails 720 are fixedly installed at equal intervals on the outside of the annular frame 710. The bottoms of the two side sliding rails 720 located at the bottom of the four sets of side sliding rails 720 on the outside of the annular frame 710 are fixedly connected to the two ends of the inner side of the power mechanism 600. The inside of the side sliding rails 720 are all slidably connected with transmission clamps 730. The installation retention groove 200 and the installation plate 500 on the inner side of the welding table 100 provide a stable installation foundation for each component. The driving mechanism 300 and the power mechanism 600 cooperate with each other to provide power support for the clamping mechanism 700. Four sets of side sliding rails 720 are evenly arranged on the outside of the annular frame 710 of the clamping mechanism 700, which can ensure that the pipe is evenly stressed in all directions. The two side sliding rails 720 at the bottom are connected to the power mechanism 600, which enhances the structural stability. The transmission clamp 730 slides in the side sliding rails 720, making the clamping more flexible and accurate, and can adapt to pipes of different sizes. The overall design improves the accuracy and stability of pipe butt jointing, while achieving efficient auxiliary welding function.
[0020] The driving mechanism 300 includes an electric push rod 310, which is fixedly installed on the inner side of the circular groove 400. A mounting seat 320 is fixedly installed on the top output end of the electric push rod 310. A first brake motor 330 is fixedly installed on the top of the mounting seat 320. A driving assembly 340 is fixedly installed on the top output end of the first brake motor 330. The driving assembly 340 includes a concave seat 341, which is fixedly installed on the top output end of the first brake motor 330. A second brake motor 342 is fixedly installed on one side of the concave seat 341. A driving roller 343 is fixedly installed on the output end of the second brake motor 342 through the concave seat 341. The driving roller 343 is rotatably connected to the inner side of the concave seat 341. The electric push rod 310 is fixed on the inner side of the circular groove 400 to provide stable up and down movement power for the driving assembly 340. The mounting seat 320 ensures that the first brake motor 330 is firmly installed, and the first brake motor 330 is tightly matched with the top driving assembly 340. The concave seat 341 in the driving assembly 340 provides stable support for the second brake motor 342 and the driving roller 343. The second brake motor 342 drives the driving roller 343 to rotate, and the lateral displacement and rotation angle of the pipe can be flexibly adjusted. This design enables the pipe to be accurately positioned and adjusted during the welding process, improves the welding accuracy and efficiency, adapts to different welding requirements, and enhances the practicality and functionality of the entire device.
[0021] The power mechanism 600 includes a vertical sliding track 610, which is fixedly installed at the front and rear ends of both sides of the top of the welding table 100. A horizontal plate 620 is fixedly installed at the inner lower end of the vertical sliding track 610. The top of the horizontal plate 620 is fixedly connected to the side sliding track 720 located at the bottom. There is a vertical sliding track 610 on both sides of the welding table 100. The outer side of the vertical sliding track 610 is fixedly installed with a power component 630, and the inner side of the vertical sliding track 610 is movably installed with a linkage component 640. The power assembly 640 is linked with the transmission clamp 730. The power assembly 630 includes a side plate 631. The side plate 631 is fixedly installed on the upper and lower ends of the outer sides of a vertical sliding track 610 on both sides of the welding table 100. The inner side of the side plate 631 is rotatably connected with a screw rod 632. The top of the side plate 631 located at the top is fixedly connected with a third brake motor 633. The output end of the third brake motor 633 passes through the side plate 631 and is fixedly connected to the top of the screw rod 632. The threads at both ends of the screw rod 632 are rotated in opposite directions. Both ends are threadedly connected with threaded sleeves 634, the inner side of the threaded sleeve 634 is fixedly connected to the linkage assembly 640, the linkage assembly 640 includes a slider 641, the slider 641 is slidably connected to the two ends of the vertical sliding track 610, the outer side of the slider 641 close to the threaded sleeve 634 is fixedly connected to the threaded sleeve 634, the inner side of the slider 641 is fixedly installed with a horizontal sliding track 642, the two ends of the horizontal sliding track 642 are slidably connected with linkage blocks 643, the inner side of the linkage block 643 is rotatably connected to the transmission clamping frame, and the sliding The top view of block 641 and the inner wall cross-sectional shape of vertical sliding track 610 are both cross-shaped, the inner wall cross-sectional shapes of linkage block 643 and horizontal sliding track 642 are both convex-shaped, the outer surfaces of slider 641 and linkage block 643 are fixedly connected with tungsten steel wear-resistant gaskets, vertical sliding track 610 provides a stable frame structure for the entire power mechanism 600, the horizontal plate 620 is fixedly connected to the side sliding track 720 at the bottom to enhance stability, and the side plate 631 in the power assembly 630 is fixedly installed reasonably. The third brake motor 633 drives the screw rod 632 to rotate, and the design of the opposite rotation direction of the threads at both ends of the screw rod 632 can make the threaded sleeves 634 at both ends move in the opposite direction synchronously, thereby driving the linkage assembly 640 to adjust accurately, and the slider 641 of the linkage assembly 640 slides stably in the vertical sliding track 610. The horizontal sliding rail 642 and the linkage block 643 cooperate flexibly, and the cross-shaped and convex-shaped designs ensure the accuracy and stability of sliding. The tungsten steel wear-resistant gasket improves durability. The overall design enables the power mechanism 600 to drive the transmission clamp 730 accurately and efficiently, adapt to the clamping requirements of different pipe fittings, and improve the practicality and reliability of the welding device.
[0022] The transmission clamp 730 includes a slide plate 731, which is slidably connected to the inside of the side sliding track 720. The inner ends of the slide plates 731 are fixedly installed with guide blocks 732. The inner sides of the guide blocks 732 are rotatably connected with transmission balls 733 at equal intervals. The outer sides of the outer ends of the sliders 641 away from the guide blocks 732 are rotatably connected to the inner sides of the linkage blocks 643. The four groups of side sliding tracks 720 are arranged in a cross shape. The internal cross-sectional shapes of the four groups of side sliding tracks 720 and the cross-sectional shapes of the slide plates 731 are also arranged in a cross shape. The outer edges and corners of the side sliding tracks 720 and the slide plates 731 are arranged in an arc shape. The slide plates 731 are slidably connected in the side sliding tracks 720, ensuring the stability and accuracy of the movement. The transmission balls 733 rotatably connected to the inner sides of the guide blocks 732 at equal intervals enable the pipe fittings to flexibly adjust their positions during the clamping process, thereby reducing friction resistance. The connection between the slider 641, the linkage block 643 and the slide plate 731 makes the entire transmission clamping system more stable and reliable. The four sets of side sliding rails 720 are arranged in a cross shape and the corresponding cross-shaped cross-section design can clamp the pipe from multiple directions to ensure that the pipe is centered. The outer edges and corners of the side sliding rails 720 and the slide plate 731 are set in an arc shape, which not only improves safety but also reduces the risk of collision damage.
[0023] A welding machine fixing plate 800 is fixedly installed in the middle of the top rear side of the welding table 100. Mounting holes 900 are arranged linearly at equal intervals on both sides of the top of the welding machine fixing plate 800. The mounting holes 900 are set as countersunk holes. Support legs 1000 are fixedly installed at the four corners of the bottom of the welding table 100. A bottom frame 1100 is fixedly installed at the bottom of the support legs 1000. The welding machine fixing plate 800 in the middle of the top rear side of the welding table 100 provides a stable installation position for the welding machine. The countersunk hole-type mounting holes 900 arranged linearly at equal intervals on both sides of the top make the installation of the welding machine more beautiful, neat and firm. The support legs 1000 provide stable support for the entire device, and the bottom frame 1100 placed at the bottom further enhances the stability of the device. It ensures that the device will not shake or shift during the welding process, provides a reliable basic guarantee for high-quality pipe butt welding, improves the accuracy and safety of welding, and enhances the practicality of the device.
[0024] Principle of use and advantages: By carefully setting the power mechanism 600 and the clamping mechanism 700, the device exhibits excellent performance during actual application. First, when using the device, it is only necessary to insert the required welded pipe into the inner side of the annular frame 710, and then place the pipe on the two guide blocks 732 at the bottom. Then, by starting the third brake motor 633, the third brake motor 633 drives the screw rod 632 on the inner side of the side plate 631 to rotate. Since the threads at both ends of the screw rod 632 rotate in opposite directions, it can drive the sleeves at both ends of the screw rod 632 to slide back and forth on the screw rod 632. At this time, the screw rod 632 can drive the slider 641 to move inward or outward. During the displacement of the slider 641, the slider 641 can drive the transverse sliding track 642 to reciprocate and move. During the movement and displacement of the transverse sliding track 642, the linkage block 643 inside the transverse sliding track 642 and the slide plate 731 of the transmission clamp 730 rotate and connect. Then, during this period, the horizontal sliding track 642 drives the linkage block 643 to slide, and the sliding of the linkage block 643 can drive the slide plate 731 to slide. Since the slide plate 731 slides on the inner side of the side sliding track 720, after being guided by the side sliding track 720, the slide plate 641 can only move along the extension direction of the side sliding track 720. At this time, the linkage block 643 is resisted and adaptively slides on the inner side of the horizontal sliding track 642 for position compensation. It can be seen that during use, the device can start the third brake motor 633 to drive all the slide plates 731 on both sides of the mounting platform to slide synchronously on the inner side of the side sliding track 720. Since each side sliding track 720 is arranged in a cross shape, the sliding of the slide plate 731 can synchronously drive all the guide blocks 732 to move inward. At this time, the four guide blocks 732 can be clamped on the peripheral side of the pipe fitting at equal intervals. The synchronous and adjustable extension design of the slide plate 731 enables the device to more accurately and flexibly center and clamp pipe fittings of different sizes. During the overall operation of the pipe fitting, it is only necessary to start the third brake motor 633. On the one hand, the device has a more accurate positioning system, which can better center the butted pipe fittings and greatly improve the accuracy of the welding process; on the other hand, the various linkage components of the device can be quickly linked, so that only the forward and reverse rotation of the third brake motor 633 can drive each transmission clamp 730 to stably clamp the positioning pipe fittings of different sizes. No manual adjustment is required during the overall processing, so that the welding process is more accurate and efficient. The device adopts the combination of the clamping mechanism 700 and the driving mechanism 300, so that the device performs well during use. After the positioning and clamping of the pipe fitting is completed, if the lateral displacement of the pipe fitting to be welded needs to be adjusted, the electric push rod 310 can be started to operate, and the electric push rod 310 on the inner side of the installation groove can push the first brake motor 330 to move upward, and the upward movement of the first brake motor 330 can drive the driving roller 343 to move upward. During this period, the driving roller 343 is driven to rotate by starting the first brake motor 330, and the driving roller 343 and the pipe fitting are in a vertical state. By continuing to start the electric push rod 310, the driving roller 343 can be caused to contact the bottom of the pipe fitting, and the driving roller 343 can be driven to rotate by starting the second brake motor 342. At this time, the driving roller 343 can be rotated. The pipe fitting is driven to move laterally. Since the pipe fitting is located on the inner side of the transmission ball 733 in the guide block 732 as a whole, the pipe fitting can be stably moved laterally on the inner side of the annular frame 710 through the rotational guidance of the transmission ball 733. When the weld is ensured to correspond to the welding head position of the welding machine, the electric push rod 310 can be moved back, and the driving roller 343 leaves the bottom of the pipe fitting. The driving roller 343 is reset by starting the first brake motor 330. The driving roller 343 and the pipe fitting are arranged in parallel. The electric push rod 310 is started to push the driving roller 343 and the bottom of the pipe fitting to fit and connect. At this time, the second brake motor 342 is started again to run, and the pipe fitting can be driven to rotate on the inner side of the transmission ball 733 by the driving roller 343 fitting in contact with the bottom of the pipe fitting, so that the pipe fitting can rotate 360 degrees. It can be rotated arbitrarily, so that the weld can be stably welded 360 degrees. It can be seen that during the overall welding process of the device, the electric push rod 310, the first brake motor 330 and the second brake motor 342 are used to adjust the rotation direction of the drive roller 343. At the same time, the transmission guide of the transmission ball 733 on the inner side of the guide block 732 can be used to enable the pipe fittings required for welding to be arbitrarily displaced laterally and rotated arbitrarily. It can be stably welded 360 degrees, and the weld can be quickly adjusted and the material can be automatically loaded and unloaded. The overall production and processing efficiency is more efficient. During specific application, the welding machine mounting plate 500 can be used to install the welding machine in conjunction with the mounting hole 900. The welding machine is a conventional technical means in the prior art, so it will not be described here.
[0025] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on the several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.
[0026] The above specific implementation methods further explain in detail the purpose, technical solutions and beneficial effects of the embodiments of the present application. It should be understood that the above are only specific implementation methods of the embodiments of the present application and are not used to limit the protection scope of the embodiments of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the embodiments of the present application should be included in the protection scope of the embodiments of the present application.
Claims
1. An auxiliary welding device for butt welding of iron tower pipes, characterized in that: include: A welding table (100), wherein an installation retention groove (200) is provided on the inner side of the welding table (100), installation plates (500) are fixedly installed on both sides of the interior of the installation retention groove (200), circular grooves (400) are provided on the inner side of the installation plates (500), a driving mechanism (300) is fixedly installed on the inner side of the circular groove (400), a power mechanism (600) is fixedly installed on both sides of the top of the welding table (100), a clamping mechanism (700) is fixedly installed on the inner side of the power mechanism (600), and the outer side of the clamping mechanism (700) and the power mechanism (600) are linked to each other; The clamping mechanism (700) comprises an annular frame (710), and four groups of side sliding rails (720) are fixedly installed at equal intervals on the outside of the annular frame (710); the bottoms of two side sliding rails (720) located at the bottom of the four groups of side sliding rails (720) on the outside of the annular frame (710) are fixedly connected to the inner ends of the power mechanism (600); and the insides of the side sliding rails (720) are slidably connected to transmission clamping members (730).
2. The tower pipe butt auxiliary welding device according to claim 1 is characterized in that: The driving mechanism (300) comprises an electric push rod (310), wherein the electric push rod (310) is fixedly mounted on the inner side of the circular groove (400), a mounting seat (320) is fixedly mounted on the top output end of the electric push rod (310), a first brake motor (330) is fixedly mounted on the top of the mounting seat (320), and a driving component (340) is fixedly mounted on the top output end of the first brake motor (330).
3. The tower pipe butt auxiliary welding device according to claim 2 is characterized in that: The driving assembly (340) includes a concave seat (341), the concave seat (341) is fixedly mounted on the top output end of the first brake motor (330), a second brake motor (342) is fixedly mounted on one side of the concave seat (341), the output end of the second brake motor (342) passes through the concave seat (341) and is fixedly mounted with a driving roller (343), and the driving roller (343) is rotatably connected to the inner side of the concave seat (341).
4. The tower pipe butt auxiliary welding device according to claim 1, characterized in that: The power mechanism (600) comprises a vertical sliding rail (610), wherein the vertical sliding rail (610) is fixedly mounted on both front and rear ends of the top of the welding table (100), a horizontal plate (620) is fixedly mounted on the inner lower end of each vertical sliding rail (610), the top of each horizontal plate (620) is fixedly connected to a side sliding rail (720) located at the bottom, and one of the vertical sliding rails (610) on both sides of the welding table (100) has a power assembly (630) fixedly mounted on the outer side of each vertical sliding rail (610), and a linkage assembly (640) is movably mounted on the inner side of each vertical sliding rail (610), and the linkage assembly (640) is linked to a transmission clamp (730).
5. The tower pipe butt auxiliary welding device according to claim 4 is characterized in that: The power assembly (630) includes a side plate (631), and the side plate (631) is fixedly installed on the upper and lower ends of the outer sides of a vertical sliding track (610) on both sides of the welding table (100). The inner side of the side plate (631) is rotatably connected to a screw rod (632), and the top of the side plate (631) located at the top is fixedly connected to a third brake motor (633). The output end of the third brake motor (633) passes through the side plate (631) and is fixedly connected to the top of the screw rod (632). The threads at both ends of the screw rod (632) are rotated in opposite directions. Both ends of the screw rod (632) are threadedly connected to a threaded sleeve (634), and the inner side of the threaded sleeve (634) is fixedly connected to the linkage assembly (640).
6. The tower pipe butt auxiliary welding device according to claim 5, characterized in that: The linkage assembly (640) comprises a slider (641), wherein the slider (641) is slidably connected to the two ends of the vertical sliding track (610), the outer side of the slider (641) close to the threaded sleeve (634) is fixedly connected to the threaded sleeve (634), the inner side of the slider (641) is fixedly mounted with a transverse sliding track (642), the inner sides of the transverse sliding track (642) are both slidably connected to linkage blocks (643), and the inner side of the linkage block (643) is rotatably connected to a transmission clamping frame.
7. The tower pipe butt auxiliary welding device according to claim 6 is characterized in that: The top view shape of the slider (641) and the inner wall cross-sectional shape of the vertical sliding track (610) are both arranged in a cross shape, the inner wall cross-sectional shapes of the linkage block (643) and the horizontal sliding track (642) are both arranged in a convex shape, and the outer surfaces of the slider (641) and the linkage block (643) are fixedly connected with tungsten steel wear-resistant gaskets.
8. The tower pipe butt auxiliary welding device according to claim 6, characterized in that: The transmission clamping member (730) comprises a slide plate (731), the slide plate (731) is slidably connected to the inside of the side sliding track (720), the inner end of the slide plate (731) is fixedly mounted with a guide block (732), the inner side of the guide block (732) is rotatably connected with a transmission ball (733) at equal intervals, the outer side of the outer end of the slide block (641) away from the guide block (732) is rotatably connected to the inner side of the linkage block (643), the four groups of side sliding tracks (720) are arranged in a cross shape, the internal cross-sectional shape of the four groups of side sliding tracks (720) and the cross-sectional shape of the slide plate (731) are also arranged in a cross shape, and the outer surface corners of the side sliding track (720) and the slide plate (731) are arranged in an arc shape.
9. The tower pipe butt auxiliary welding device according to claim 8, characterized in that: A welding machine fixing plate (800) is fixedly mounted in the middle of the top rear side of the welding table (100), and mounting holes (900) are arranged linearly at equal intervals on both sides of the top of the welding machine fixing plate (800), and the mounting holes (900) are arranged as countersunk holes.
10. The tower pipe butt auxiliary welding device according to claim 1, characterized in that: Support legs (1000) are fixedly installed at the four corners of the bottom of the welding platform (100), and a bottom frame (1100) is fixedly installed at the bottom of the support legs (1000).
Citation Information
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