Construction method and device for breathing type brewing fermentation room

Abstract

The invention provides a construction method and device for a breathing type brewing fermentation room. The method is applied to the technical field of building engineering construction and comprises the steps that S101, a fermentation room design wall body is constructed; s102, special intelligent door and window installation; s103, construction of the condensed water collection type suspended ceiling; s104, double-layer modified shale bricks are additionally arranged on the concrete ground for tiling construction; s105, maintenance operation is carried out, wherein after ground construction is completed, ground maintenance is carried out for 7 days; the device comprises a fermentation room wall construction module, a special door and window mounting module, a suspended ceiling construction module and a ground tiling construction module. In this way, the technical problems that in the prior art, water absorption in a fermentation room cannot be achieved, indoor constant temperature is achieved, ventilation is poor, fermentation quality and efficiency are affected, and construction and operation and maintenance cost is high are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of building engineering construction, and in particular to a construction method and device for a breathing brewing fermentation room. Background Art

[0002] In the construction of existing koji-making workshops, the fermentation room is mostly built with cement bricks and plastered, which have low water absorption and poor insulation effect; the doors and windows are wooden doors and windows, which need to be opened manually, and cannot be timely insulated and ventilated. Moreover, wooden doors and windows are easily damaged after thermal expansion and contraction, and have a short service life and high maintenance costs; the high ground is mostly made of cement floor, which is easy to crack when it encounters moisture, and the later maintenance cost is high and uneconomical. The conventional practices used in the fermentation room cannot effectively solve the problems of moisture absorption, indoor constant temperature, ventilation, etc. in the fermentation room, which affects the fermentation quality and efficiency.

[0003] Therefore, there is an urgent need for a construction method for a fermentation room and a corresponding device that can effectively improve the fermentation quality. Summary of the invention

[0004] The present invention provides a construction method and device for a breathing brewing fermentation room, which are used to solve the technical problems that the prior art cannot achieve moisture absorption in the fermentation room, and the indoor temperature is constant, ventilation is poor, thus affecting the fermentation quality and efficiency, and the construction and operation and maintenance costs are high.

[0005] According to a first aspect of the present disclosure, a construction method for a breathing brewing fermentation room is provided, comprising the following steps:

[0006] S101. Design and construction of the wall of the fermentation room: modified shale bricks are used for wall construction, and jointing is performed during construction. After the jointing is completed, several openings are set on the top of the fermentation partition wall, and prefabricated lintels are set at the openings. Reinforcement parts are evenly arranged around the openings. After the masonry is completed, the wall surface is not plastered;

[0007] S102, installation of special intelligent doors and windows: a casement plastic-steel window is arranged on the outer wall of the fermentation room, and the height of the plastic-steel window from the ground is determined according to the stacking height of the curved blocks; a casement plastic-steel door is arranged in the center of the front of the fermentation room, and ground windows are evenly arranged on both sides of the plastic-steel door;

[0008] S103, condensate collection type ceiling construction: stainless steel keels are used to construct the fermentation room ceiling, and the distance between the ceiling keels and the ground is determined, stainless steel panels are used to install the ceiling panels, and stainless steel gutters are installed on the walls on both sides of the fermentation room, and the construction is carried out to the outer wall of the fermentation room and connected to the outdoors, and the lower end of the wooden ceiling is extended to above the center line of the stainless steel gutters;

[0009] S104, double-layer modified shale bricks are added to the cement floor: the fermentation room floor is treated with a base layer, and waterproof coating is applied, and cement floor is constructed. After the maintenance is completed, double-layer modified shale bricks are laid perpendicular to each other;

[0010] S105. Maintenance work: After the ground construction is completed, a 7-day ground maintenance will be carried out.

[0011] According to the aspects described above and any possible implementation method, an implementation method is further provided, wherein the thickness of the modified shale brick wall is 230-250 mm, the number of the openings is 4, the size is 200×200 mm, and the shelf length of the lintel is not less than 250 mm.

[0012] According to the above aspects and any possible implementation, an implementation is further provided, wherein the process of step S102 is:

[0013] S1021. Preparation: Prepare installation and measurement tools and ensure that the size and installation location of doors and windows meet the requirements, and check the infrastructure conditions;

[0014] S1022. Measure dimensions: Use measuring tools to accurately measure the height, width and depth of doors and windows to ensure that the dimensions match the openings. Clean the area where doors and windows are installed and check for damage or debris.

[0015] S1023. Install door and window frames: Fix the door and window frames on the door and window openings, use measuring tools to adjust the position and levelness of the frames, and use installation tools to ensure that the frames are stable and flat;

[0016] S1024, Install door and window glass: According to the design and requirements of the intelligent door and window system, place the glass plate on the door and window frame and fix it with screws to ensure that there is no gap between the glass plate and the door and window frame and that it is firmly fixed;

[0017] S1025. Connect the intelligent control system: Connect the components of the control system to the doors and windows according to the instructions of the intelligent door and window system, ensure that each component is correctly connected and test whether its function is normal;

[0018] S1026, connect and debug the circuit: connect the circuit and power supply of the doors and windows, and debug the functions;

[0019] S1027. Sealing: During the installation of doors and windows, seal the gaps between the doors and windows and the walls, and fill the gaps with sealant or other sealing materials to ensure the sealing and sound insulation of the doors and windows.

[0020] According to the aspects described above and any possible implementation method, an implementation method is further provided, wherein the size of the casement plastic-steel window is 1200×900mm, the size of the casement plastic-steel door is 1500×2400mm, the number of floor windows is 2, the size is 400×400mm, the distance from the ground is 100mm, and the height of the windowsill from the ground is 1800mm.

[0021] According to the above aspects and any possible implementation, an implementation is further provided, wherein the intelligent control system comprises a plurality of temperature and humidity sensors and a control module, wherein the temperature sensors are evenly arranged inside the fermentation room, and the control module is electrically connected to the casement plastic-steel windows, the casement plastic-steel doors, and the floor windows respectively;

[0022] The temperature and humidity sensor transmits the collected temperature and humidity data to the control modules respectively connected to the casement plastic-steel windows, casement plastic-steel doors and ground windows, and the control modules respectively control the opening or closing of the casement plastic-steel windows, casement plastic-steel doors and ground windows according to the temperature data.

[0023] According to the above aspects and any possible implementation, an implementation is further provided, wherein the process of the control module controlling the opening or closing of the casement plastic-steel window, the casement plastic-steel door, and the ground window respectively according to the temperature and humidity data is as follows:

[0024] Dividing the fermentation room into an upper temperature area and a lower temperature area according to the temperature data;

[0025] When the temperature of the upper temperature area is greater than 25°C, the casement plastic-steel window is controlled to open; when the temperature of the upper temperature area is less than 20°C, the casement plastic-steel window is controlled to close;

[0026] When the temperature of the lower temperature area is greater than 23°C, the floor window is controlled to be opened, and when the temperature of the lower temperature area is less than 21°C, the floor window is controlled to be closed;

[0027] Humidity data is collected. When the humidity in the fermentation room is greater than 65%, the casement plastic-steel windows, casement plastic-steel doors and ground windows are controlled to be opened. When the humidity in the fermentation room is less than 45%, the casement plastic-steel windows, casement plastic-steel doors and ground windows are controlled to be closed.

[0028] According to the above aspects and any possible implementation, an implementation is further provided, wherein the process of step S103 is:

[0029] S1031. Installation of stainless steel main keel: fix the stainless steel main keel with specifications of 120*120*1.2mm on the structural beam with stainless steel hanging blocks and set the height from the ground to 3.8m;

[0030] S1032, installation of stainless steel secondary keels; welding stainless steel secondary keels with specifications of 38*38*1.2mm at the intersection of the secondary keels with a horizontal spacing of 1.8m and a vertical spacing of 1m; wherein the high end of the secondary keel is welded to the main keel, and the low end of the secondary keel is welded to the stainless steel keel with specifications of 50*50*1.2mm set on the side wall;

[0031] S1033, stainless steel panel installation; fix the panel with specifications of 2000*1000*0.5mm on the secondary keel with stainless steel self-drilling screws, and weld the gaps between the panels; wherein the lower section of the panel extends above the center line of the stainless steel gutter, with a spacing of 5cm from the gutter;

[0032] S1034. Installation of stainless steel gutters: Fix the stainless steel gutters with specifications of (100+150+50)*1.5 on the wall with stainless steel expansion screws according to the standards of a height of 2.9m and a slope of 1%.

[0033] According to the above aspects and any possible implementation, an implementation is further provided, wherein the process of step S104 is:

[0034] S1041. Clean the floor structure surface of the fermentation room and apply waterproof coating;

[0035] S1042, use 200mm thick cement for ground construction, and carry out ground maintenance after the construction is completed;

[0036] S1043. After the first floor maintenance is completed, the first layer of modified shale brick floor is laid on the cement floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor. After the construction is completed, the second floor maintenance is carried out;

[0037] S1044. After the secondary ground maintenance is completed, the second layer of modified shale brick floor is laid vertically on the first layer of modified shale brick floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor.

[0038] According to the above aspects and any possible implementation, a further implementation is provided, wherein the preparation process of the modified shale brick is:

[0039] Obtain common construction waste, crush the construction waste to obtain waste slag, and use a vibrating screen to screen the waste slag to obtain construction waste with a fine particle size of 0.14-0.18 mm;

[0040] Obtain shale soil, mix the shale soil, inorganic gel material, CaSO4-based additive and CaO-based additive in a volume ratio of 90:8:1:1, and dry the mixture to prepare modified shale soil;

[0041] The sieved construction waste and modified shale soil were mixed in a ratio of 35:80, and sintered at a temperature of 1060° C. for 8 hours to prepare a modified shale soil brick with a size of 240 mm×114 mm×54 mm, wherein the actual size deviation of the modified shale soil brick was ±3 mm;

[0042] The formed modified shale soil bricks are placed under natural conditions to dry for 5-8 days, and then placed in a constant temperature drying room at 50-60°C for batch drying to obtain modified shale bricks.

[0043] According to a second aspect of the present disclosure, a construction device for a breathing brewing fermentation room is provided, comprising: a fermentation room wall construction module, a special door and window installation module, a ceiling construction module, and a ground paving construction module;

[0044] The fermentation room wall construction module is used to use modified shale bricks for wall masonry construction, and performs grouting during construction. After the grouting is completed, a plurality of openings are set on the top of the fermentation partition wall, and prefabricated lintels are set at the openings. Reinforcement parts are evenly arranged around the openings. After the masonry is completed, the wall surface is not plastered;

[0045] The special door and window installation module is used to set a casement plastic steel window on the outer wall of the fermentation room, and determine the height of the plastic steel window from the ground according to the stacking height of the curved blocks; a casement plastic steel door is set in the center of the front of the fermentation room, and ground windows are evenly set on both sides of the plastic steel door;

[0046] The ceiling construction module is used to construct the fermentation room ceiling with stainless steel keels, determine the distance between the ceiling keels and the ground, install the ceiling panels with stainless steel panels, and install stainless steel gutters on the walls on both sides of the fermentation room, construct to the outer wall of the fermentation room and connect to the outdoors, and extend the lower end of the wooden ceiling to above the center line of the stainless steel gutters;

[0047] The floor paving construction module is used to perform base treatment on the floor of the fermentation room, apply waterproof coating, and construct a three-in-one floor. After the maintenance is completed, a double-layer paved modified shale brick is constructed perpendicular to each other.

[0048] Compared with the prior art, the present invention has the following technical effects:

[0049] (1) The present invention adopts modified shale bricks as wall and floor materials. The modified shale bricks have low thermal conductivity and high heat storage coefficient, which can effectively maintain the indoor temperature; and the shale bricks have high water absorption and low moisture content, which can effectively absorb indoor moisture. In addition, the window openings on the wall are set, and intelligent doors and windows are installed. The opening and closing of the doors and windows are controlled by setting the indoor temperature and humidity. The door and window materials are made of plastic steel, which has good thermal insulation effect and durability; at the same time, the condensed water generated in the fermentation room is collected in the stainless steel gutter through the herringbone ceiling and discharged to the outside; by combining the use of several processes, the fermentation room can be kept in a constant temperature and humidity state for a long time, forming a breathing fermentation room, which can effectively ensure the fermentation quality of the koji blocks;

[0050] (2) The present invention prepares modified shale soil by mixing shale soil, inorganic gel material, CaSO4-based additive and CaO in a specific proportion. The CaSO4-based additive reacts chemically with water to generate a large amount of heat and gelling substances to form a hardened body, thereby increasing the strength of the soil and having enhanced mechanical properties. At the same time, in a dry environment, the free water of the CaO-based additive will slowly evaporate, causing the soil particles to be cemented together, thereby effectively increasing the strength of the shale soil and enhancing the firmness of the fermentation room.

[0051] In summary, the construction method and device of a breathing brewing fermentation room provided by the present invention achieve the goals of constant temperature, constant humidity, ventilation and moisture-proofing in the fermentation room, improve the fermentation quality and efficiency, and reduce the construction and operation and maintenance costs.

[0052] It should be understood that the contents described in the summary of the invention are not intended to limit the key or important features of the embodiments of the present disclosure, nor are they intended to limit the scope of the present disclosure. Other features of the present disclosure will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The above and other features, advantages and aspects of the embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. The accompanying drawings are used to better understand the present solution and do not constitute a limitation of the present disclosure. In the accompanying drawings, the same or similar reference numerals represent the same or similar elements, among which:

[0054] Figure 1 A schematic diagram of a construction method of a breathing brewing fermentation room according to an embodiment of the present disclosure is shown;

[0055] Figure 2 A schematic diagram of air circulation in a fermentation room is shown, showing a construction method of a breathing brewing fermentation room according to an embodiment of the present disclosure;

[0056] Figure 3 A schematic diagram of a herringbone ceiling in a breathing brewing and fermentation room according to an embodiment of the present disclosure is shown;

[0057] Figure 4A schematic plan view of a fermentation room in a construction method of a breathing brewing fermentation room according to an embodiment of the present disclosure is shown;

[0058] Figure 5 A schematic diagram of the front elevation of a fermentation room is shown, showing a construction method of a breathing brewing fermentation room according to an embodiment of the present disclosure;

[0059] Figure 6 A schematic diagram of the rear elevation of a fermentation room is shown, showing a construction method of a breathing brewing fermentation room according to an embodiment of the present disclosure;

[0060] Figure 7 A schematic diagram of the structure of a construction device for a breathing brewing fermentation room according to an embodiment of the present disclosure is shown. DETAILED DESCRIPTION

[0061] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0062] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0063] Reference Figure 1 As shown, this embodiment provides a construction method for a breathing brewing fermentation room, comprising the following steps:

[0064] S101. Design and construction of fermentation room walls: Use modified shale bricks for wall construction and perform grouting during construction. After grouting, set several openings on the top of the fermentation partition wall, and set prefabricated lintels at the openings. Evenly distribute reinforcement parts around the openings, and do not plaster the wall after construction.

[0065] Specifically, in this embodiment, step S101 specifically includes:

[0066] S1011. Material selection: The wall material is modified shale brick, and the thickness of the modified shale brick wall is 230-250mm;

[0067] S1012. Wall construction: wall construction shall be carried out in accordance with relevant specifications;

[0068] S1013. Ventilation holes in partition walls: 4 200×200mm vents are evenly arranged on the top of each partition wall;

[0069] S1014. Wall grinding: After the wall construction is completed, in order to ensure the flatness of the wall, the uneven parts of the wall material are ground.

[0070] When building walls, the size and position of door and window openings should be reasonably set according to the stacking height of the fermentation blocks. Prefabricated lintels should be set at the door and window openings as required, and the lintel shelf length should not be less than 250mm. Reinforced parts should be evenly distributed around the openings as fixed force points for the installation of doors and windows.

[0071] In the above step S101, modified shale bricks are used as wall materials. Since the modified shale bricks have low thermal conductivity and high heat storage coefficient, they can effectively maintain the indoor temperature and reduce the impact of external temperature changes on the internal environment of the fermentation room. Shale bricks have high water absorption and low moisture content, which can effectively absorb excess indoor moisture, maintain the humidity of the fermentation room stable, and facilitate the fermentation process. Modified shale bricks also have enhanced mechanical properties, which improves the firmness and durability of the walls of the fermentation room. The vents set on the wall enhance the ventilation performance of the wall, which is beneficial to air circulation and temperature and humidity regulation in the fermentation room.

[0072] S102. Installation of special intelligent doors and windows: Install casement plastic-steel windows on the outer wall of the fermentation room, and determine the height of the plastic-steel windows from the ground according to the stacking height of the curved blocks; install a casement plastic-steel door in the center of the front of the fermentation room, and evenly install ground windows on both sides of the plastic-steel door.

[0073] Specifically, in this embodiment, step S102 specifically includes:

[0074] S1021. Preparation: Before installing the smart door and window system, you need to prepare the necessary tools and materials, such as hand drills, screwdrivers, measuring tools, etc. At the same time, ensure that the size and installation location of the doors and windows meet the requirements, and check the infrastructure conditions, such as power supply and network connection.

[0075] S1021. Preparation: Prepare installation and measurement tools and ensure that the size and installation location of doors and windows meet the requirements, and check the infrastructure conditions;

[0076] S1022. Measure dimensions: Use measuring tools to accurately measure the height, width and depth of doors and windows to ensure that the dimensions match the openings. Clean the area where doors and windows are installed and check for damage or debris.

[0077] S1023. Install door and window frames: Fix the door and window frames on the door and window openings, use measuring tools to adjust the position and levelness of the frames, and use installation tools to ensure that the frames are stable and flat;

[0078] S1024, Install door and window glass: According to the design and requirements of the intelligent door and window system, place the glass plate on the door and window frame and fix it with screws to ensure that there is no gap between the glass plate and the door and window frame and that it is firmly fixed;

[0079] S1025. Connect the intelligent control system: According to the instructions of the intelligent door and window system, connect the components of the control system to the doors and windows, ensure that each component is correctly connected and test whether it functions normally.

[0080] S1026, connect and debug the circuit: connect the circuit and power supply of the doors and windows, and debug the functions;

[0081] S1027. Sealing: During the installation of doors and windows, seal the gaps between the doors and windows and the walls, and fill the gaps with sealant or other sealing materials to ensure the sealing and sound insulation of the doors and windows.

[0082] In this embodiment, further, the size of the casement plastic steel window is 1200×900mm, the size of the casement plastic steel door is 1500×2400mm, two ground windows are provided, the size is 400×400mm, the distance from the ground is 100mm, and the height of the window sill from the ground is 1800mm;

[0083] In this embodiment, further, the intelligent control system includes a plurality of temperature and humidity sensors and a control module, the temperature sensors are evenly arranged inside the fermentation room, and the control module is electrically connected to the casement plastic steel window, the casement plastic steel door, and the ground window respectively;

[0084] The temperature and humidity sensor transmits the collected temperature and humidity data to the control modules connected to the casement plastic steel windows, casement plastic steel doors, and ground windows respectively. The control modules control the opening or closing of the casement plastic steel windows, casement plastic steel doors, and ground windows respectively according to the temperature data.

[0085] In this embodiment, further, the process of the control module controlling the opening or closing of the casement plastic-steel window, the casement plastic-steel door, and the ground window according to the temperature and humidity data is as follows:

[0086] Divide the fermentation room into an upper temperature zone and a lower temperature zone according to the temperature data;

[0087] When the temperature in the upper temperature area is greater than 25°C, the casement plastic-steel window is controlled to open; when the temperature in the upper temperature area is less than 20°C, the casement plastic-steel window is controlled to close;

[0088] When the temperature in the lower temperature area is greater than 23°C, the floor window is controlled to open; when the temperature in the lower temperature area is less than 21°C, the floor window is controlled to close;

[0089] Humidity data is collected. When the humidity in the fermentation room is greater than 65%, the casement plastic steel windows, casement plastic steel doors, and ground windows are controlled to be opened. When the humidity in the fermentation room is less than 45%, the casement plastic steel windows, casement plastic steel doors, and ground windows are controlled to be closed. Figure 2 shown.

[0090] In the above step S102, the intelligent doors and windows are automatically opened and closed through the temperature and humidity sensors and the control module, and the ventilation volume is adjusted according to the temperature and humidity conditions in the fermentation room to ensure the stability of the environment in the fermentation room. The plastic steel material is selected, which has a good thermal insulation effect, reduces the heat loss at the doors and windows, and improves the energy efficiency of the fermentation room. The plastic steel doors and windows are not easily affected by thermal expansion and contraction, have a long service life, and reduce maintenance costs. The position and size of the doors and windows are reasonably set according to the stacking height of the curved blocks, which improves the space utilization and ventilation effect of the fermentation room.

[0091] S103. Construction of condensate collection type ceiling: Use stainless steel keels to construct the fermentation room ceiling, and determine the distance between the ceiling keel and the ground. Use stainless steel panels to install the ceiling panels, and install stainless steel gutters on the walls on both sides of the fermentation room. Construct to the outer wall of the fermentation room and connect to the outdoors, and extend the lower end of the wooden ceiling above the center line of the stainless steel gutter.

[0092] Specifically, in this embodiment, the process of step S103 is:

[0093] S1031. Installation of stainless steel main keel: fix the stainless steel main keel with specifications of 120*120*1.2mm on the structural beam with stainless steel hanging blocks and set the height from the ground to 3.8m;

[0094] S1032, installation of stainless steel secondary keels; weld the stainless steel secondary keels with specifications of 38*38*1.2mm at the intersection of the secondary keels with a horizontal spacing of 1.8m and a vertical spacing of 1m; the high end of the secondary keel is welded to the main keel, and the low end of the secondary keel is welded to the stainless steel keel with specifications of 50*50*1.2mm set on the side wall;

[0095] S1033, installation of stainless steel panels: fix the panels with specifications of 2000*1000*0.5mm on the secondary keel with stainless steel self-drilling screws, and weld the gaps between the panels; the lower section of the panel extends above the center line of the stainless steel gutter, with a distance of 5cm from the gutter.

[0096] S1034, stainless steel gutter installation: the stainless steel gutter with the specification of (100+150+50)*1.5 is fixed on the wall with stainless steel expansion screws according to the standard of height of 2.9m and slope of 1%. Indoor condensation water can be collected into the gutter through the stainless steel herringbone ceiling and discharged to the outside through the gutter. Figure 3 shown.

[0097] In the above step S103, the condensed water generated in the fermentation room is effectively collected and discharged to the outside through the stainless steel herringbone ceiling and gutter design, thereby avoiding indoor moisture and mold growth. The stainless steel material has good corrosion resistance and aesthetics, which improves the service life and overall aesthetics of the ceiling. The ceiling design facilitates air circulation, further enhancing the ventilation effect of the fermentation room.

[0098] S104. Add double-layer modified shale bricks to the cement floor: Carry out base treatment on the fermentation room floor, apply waterproof coating, and construct cement floor. After maintenance, construct double-layer modified shale bricks perpendicular to each other.

[0099] Specifically, in this embodiment, the process of step S104 is:

[0100] S1041. Clean the floor structure surface of the fermentation room and apply waterproof coating;

[0101] S1042, use 200mm thick cement for ground construction, and carry out ground maintenance after the construction is completed;

[0102] S1043. After the first floor maintenance is completed, the first layer of modified shale brick floor is laid on the cement floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor. After the construction is completed, the second floor maintenance is carried out;

[0103] S1044. After the secondary ground maintenance is completed, the second layer of modified shale brick floor is laid vertically on the first layer of modified shale brick floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor.

[0104] Through the above step S104, the three-in-one floor is combined with the waterproof coating to effectively prevent moisture and water seepage on the ground and keep the fermentation room floor dry. The double-layer modified shale brick paving construction enhances the bearing capacity and stability of the ground, while improving the thermal insulation and moisture absorption performance of the ground. The infrared level is used to control the overall paving height of the ground, which can ensure the flatness of the ground and is conducive to the placement and operation of the fermentation equipment.

[0105] S105. Maintenance work: After the ground construction is completed, a 7-day ground maintenance will be carried out. During the maintenance period, it is prohibited to step on the ground.

[0106] Furthermore, in the present embodiment, modified shale bricks are used instead of common shale bricks as raw materials for the construction of the fermentation room. Compared with common shale bricks, the modified shale bricks are made of a mixture of shale soil, inorganic gel materials, CaSO4-based additives and CaO-based additives. The CaSO4-based additives react chemically with water to generate a large amount of heat and gelling substances to form a hardened body, thereby increasing the strength of the soil and having enhanced mechanical properties. At the same time, in a dry environment, the free water of the CaO-based additives will slowly evaporate, causing the soil particles to be cemented together, thereby effectively increasing the strength of the shale soil and enhancing the firmness of the fermentation room.

[0107] The specific preparation process is as follows: obtaining common construction waste, crushing the construction waste to obtain waste slag, and using a vibrating screen to screen the waste slag to obtain construction waste with a fine particle size of 0.14-0.18 mm;

[0108] Obtain shale soil, mix the shale soil, inorganic gel material, CaSO4-based additive and CaO-based additive in a volume ratio of 90:8:1:1, and dry the mixture to prepare modified shale soil;

[0109] The sieved construction waste and modified shale soil were mixed in a ratio of 35:80, and sintered at a temperature of 1060°C for 8 hours to prepare modified shale soil bricks with a size of 240 mm×114 mm×54 mm, wherein the actual size deviation of the modified shale soil bricks was ±3 mm;

[0110] The formed modified shale soil bricks are placed under natural conditions for drying for 5-8 days, and then placed in a constant temperature drying room at 50-60°C for batch drying to obtain modified shale bricks. Figure 4-6 shown.

[0111] The modified shale bricks prepared by the above step S105 use construction waste as one of the raw materials, realizing the resource utilization of waste and reducing environmental pollution. By adding inorganic gel materials, CaSO4-based additives and CaO-based additives, the strength and durability of shale bricks are improved, making them more suitable for the construction of fermentation rooms. The preparation process of modified shale bricks is relatively simple and low in cost, which is conducive to reducing the overall cost of fermentation room construction. In addition, the modified shale bricks are prepared by mixing materials in a specific proportion, have enhanced mechanical properties, and improve the firmness and durability of the walls of the fermentation room.

[0112] The above-mentioned embodiments of the present invention achieve the goals of constant temperature, constant humidity, ventilation and moisture-proofing in the fermentation room, improve the fermentation quality and efficiency, and reduce the construction and operation and maintenance costs.

[0113] like Figure 7As shown, this embodiment also provides a construction device for a breathing brewing fermentation room, including: a fermentation room wall construction module 1, a special door and window installation module 2, a ceiling construction module 3, and a ground paving construction module 4;

[0114] The fermentation room wall construction module 1 is used to use modified shale bricks for wall masonry construction, and perform grouting during construction. After the grouting is completed, a number of holes are set on the top of the fermentation partition wall, and prefabricated lintels are set at the holes. Reinforcement parts are evenly arranged around the holes. After the masonry is completed, the wall surface is not plastered;

[0115] The special door and window installation module 2 is used to set a casement plastic steel window on the outer wall of the fermentation room, and determine the height of the plastic steel window from the ground according to the stacking height of the curved blocks; a casement plastic steel door is set in the center of the front of the fermentation room, and ground windows are evenly set on both sides of the plastic steel door;

[0116] The ceiling construction module 3 is used to construct the fermentation room ceiling with stainless steel keels, determine the distance between the ceiling keels and the ground, install the ceiling panels with stainless steel panels, install stainless steel gutters on the walls on both sides of the fermentation room, construct to the outer wall of the fermentation room and connect to the outdoors, and extend the lower end of the wooden ceiling above the center line of the stainless steel gutter;

[0117] The floor paving construction module 4 is used to perform base treatment on the floor of the fermentation room, apply waterproof coating, and construct the three-in-one floor. After the maintenance is completed, a double-layer paving of modified shale bricks perpendicular to each other is constructed.

[0118] It should be noted that, for the aforementioned method embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should be aware that the present disclosure is not limited by the order of the actions described, because according to the present disclosure, certain steps can be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in the specification are all optional embodiments, and the actions and modules involved are not necessarily required by the present disclosure.

[0119] It should be understood that the various forms of processes shown above can be used to reorder, add or delete steps. For example, the steps recorded in this disclosure can be executed in parallel, sequentially or in different orders, as long as the desired results of the technical solutions disclosed in this disclosure can be achieved, and this document does not limit this.

[0120] The above specific implementations do not constitute a limitation on the protection scope of the present disclosure. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims

1. A construction method for a breathing brewing fermentation room, characterized in that: The following steps are involved: S101. Design and construction of the wall of the fermentation room: modified shale bricks are used for wall construction, and jointing is performed during construction. After the jointing is completed, several openings are set on the top of the fermentation partition wall, and prefabricated lintels are set at the openings. Reinforcement parts are evenly arranged around the openings. After the masonry is completed, the wall surface is not plastered; S102, installation of special intelligent doors and windows: a casement plastic-steel window is arranged on the outer wall of the fermentation room, and the height of the plastic-steel window from the ground is determined according to the stacking height of the curved blocks; a casement plastic-steel door is arranged in the center of the front of the fermentation room, and ground windows are evenly arranged on both sides of the plastic-steel door; S103, condensate collection type ceiling construction: stainless steel keels are used to construct the fermentation room ceiling, and the distance between the ceiling keels and the ground is determined, stainless steel panels are used to install the ceiling panels, and stainless steel gutters are installed on the walls on both sides of the fermentation room, and the construction is carried out to the outer wall of the fermentation room and connected to the outdoors, and the lower end of the wooden ceiling is extended to above the center line of the stainless steel gutters; S104, double-layer modified shale bricks are added to the cement floor: the fermentation room floor is treated with a base layer, and waterproof coating is applied, and cement floor is constructed. After the maintenance is completed, double-layer modified shale bricks are laid perpendicular to each other; S105. Maintenance work: After the ground construction is completed, a 7-day ground maintenance will be carried out.

2. The construction method of the breathing brewing fermentation room according to claim 1, characterized in that: The modified shale brick wall has a thickness of 230-250 mm, the number of openings is 4, the size is 200×200 mm, and the shelving length of the lintel is not less than 250 mm.

3. The construction method of the breathing brewing fermentation room according to claim 1, characterized in that: The process of step S102 is as follows: S1021. Preparation: Prepare installation and measurement tools and ensure that the size and installation location of doors and windows meet the requirements, and check the infrastructure conditions; S1022. Measure dimensions: Use measuring tools to accurately measure the height, width and depth of doors and windows to ensure that the dimensions match the openings. Clean the area where doors and windows are installed and check for damage or debris. S1023. Install door and window frames: Fix the door and window frames on the door and window openings, use measuring tools to adjust the position and levelness of the frames, and use installation tools to ensure that the frames are stable and flat; S1024, Install door and window glass: According to the design and requirements of the intelligent door and window system, place the glass plate on the door and window frame and fix it with screws to ensure that there is no gap between the glass plate and the door and window frame and that it is firmly fixed; S1025. Connect the intelligent control system: Connect the components of the control system to the doors and windows according to the instructions of the intelligent door and window system, ensure that each component is correctly connected and test whether its function is normal; S1026, connect and debug the circuit: connect the circuit and power supply of the doors and windows, and debug the functions; S1027. Sealing: During the installation of doors and windows, seal the gaps between the doors and windows and the walls, and fill the gaps with sealant or other sealing materials to ensure the sealing and sound insulation of the doors and windows.

4. The construction method of the breathing brewing fermentation room according to claim 1, characterized in that: The size of the casement plastic-steel window is 1200×900mm, the size of the casement plastic-steel door is 1500×2400mm, the number of ground windows is 2, the size of which is 400×400mm, the distance from the ground is 100mm, and the height of the windowsill from the ground is 1800mm.

5. The construction method of the breathing brewing fermentation room according to claim 3 is characterized in that: The intelligent control system includes a plurality of temperature and humidity sensors and a control module, wherein the temperature sensors are evenly arranged inside the fermentation room, and the control module is electrically connected to the casement plastic-steel windows, the casement plastic-steel doors, and the ground windows respectively; The temperature and humidity sensor transmits the collected temperature and humidity data to the control modules respectively connected to the casement plastic-steel windows, casement plastic-steel doors and ground windows, and the control modules respectively control the opening or closing of the casement plastic-steel windows, casement plastic-steel doors and ground windows according to the temperature data.

6. The construction method of the breathing brewing fermentation room according to claim 5, characterized in that: The process of the control module controlling the opening or closing of the casement plastic-steel window, the casement plastic-steel door, and the ground window respectively according to the temperature and humidity data is as follows: Dividing the fermentation room into an upper temperature area and a lower temperature area according to the temperature data; When the temperature of the upper temperature area is greater than 25°C, the casement plastic-steel window is controlled to open; when the temperature of the upper temperature area is less than 20°C, the casement plastic-steel window is controlled to close; When the temperature of the lower temperature area is greater than 23°C, the floor window is controlled to be opened, and when the temperature of the lower temperature area is less than 21°C, the floor window is controlled to be closed; Humidity data is collected. When the humidity in the fermentation room is greater than 65%, the casement plastic-steel windows, casement plastic-steel doors and ground windows are controlled to be opened. When the humidity in the fermentation room is less than 45%, the casement plastic-steel windows, casement plastic-steel doors and ground windows are controlled to be closed.

7. The construction method of the breathing brewing fermentation room according to claim 1, characterized in that: The process of step S103 is as follows: S1031. Installation of stainless steel main keel: fix the stainless steel main keel with specification of 120*120*1.2mm on the structural beam with stainless steel hanging block and set the height from the ground to 3.8m; S1032, installation of stainless steel secondary keels; welding stainless steel secondary keels with specifications of 38*38*1.2mm at the intersection of the secondary keels with a horizontal spacing of 1.8m and a vertical spacing of 1m; wherein the high end of the secondary keel is welded to the main keel, and the low end of the secondary keel is welded to the stainless steel keel with specifications of 50*50*1.2mm set on the side wall; S1033, stainless steel panel installation; fix the panel with specifications of 2000*1000*0.5mm on the secondary keel with stainless steel self-drilling screws, and weld the gaps between the panels; wherein the lower section of the panel extends above the center line of the stainless steel gutter, with a spacing of 5cm from the gutter; S1034. Installation of stainless steel gutters: Fix the stainless steel gutters with specifications of (100+150+50)*1.5 on the wall with stainless steel expansion screws according to the standards of a height of 2.9m and a slope of 1%.

8. The construction method of the breathing brewing fermentation room according to claim 7, characterized in that: The process of step S104 is as follows: S1041. Clean the floor structure surface of the fermentation room and apply waterproof coating; S1042, use 200mm thick cement for ground construction, and carry out ground maintenance after the construction is completed; S1043. After the first floor maintenance is completed, the first layer of modified shale brick floor is laid on the cement floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor. After the construction is completed, the second floor maintenance is carried out; S1044. After the secondary ground maintenance is completed, the second layer of modified shale brick floor is laid vertically on the first layer of modified shale brick floor, and an infrared level meter is used to control the overall laying height of the floor to ensure the flatness of the floor.

9. The construction method of the breathing brewing fermentation room according to claim 1, characterized in that: The preparation process of the modified shale brick is as follows: Obtain common construction waste, crush the construction waste to obtain waste slag, and use a vibrating screen to screen the waste slag to obtain construction waste with a fine particle size of 0.14-0.18 mm; Obtain shale soil, mix the shale soil, inorganic gel material, CaSO4-based additive and CaO-based additive in a volume ratio of 90:8:1:1, and dry the mixture to prepare modified shale soil; The sieved construction waste and modified shale soil were mixed in a ratio of 35:80, and sintered at a temperature of 1060° C. for 8 hours to prepare a modified shale soil brick with a size of 240 mm×114 mm×54 mm, wherein the actual size deviation of the modified shale soil brick was ±3 mm; The formed modified shale soil bricks are placed under natural conditions to dry for 5-8 days, and then placed in a constant temperature drying room at 50-60°C for batch drying to obtain modified shale bricks.

10. A construction device for a breathing brewing fermentation room, used to implement the construction method of a breathing brewing fermentation room according to any one of claims 1 to 9, comprising: Fermentation room wall construction module (1), special door and window installation module (2), ceiling construction module (3), floor paving construction module (4); The fermentation room wall construction module (1) is used to use modified shale bricks for wall construction, and perform grouting during construction. After the grouting is completed, a plurality of openings are arranged on the top of the fermentation partition wall, and prefabricated lintels are arranged at the openings. Reinforcement parts are evenly arranged around the openings. After the masonry is completed, the wall surface is not plastered; The special door and window installation module (2) is used to set a casement plastic steel window on the outer wall of the fermentation room, and determine the height of the plastic steel window from the ground according to the stacking height of the curved blocks; set a casement plastic steel door in the center of the front of the fermentation room, and evenly set ground windows on both sides of the plastic steel door; The ceiling construction module (3) is used to construct the fermentation room ceiling using stainless steel keels, determine the distance between the ceiling keels and the ground, use stainless steel panels to install the ceiling panels, and install stainless steel gutters on the walls on both sides of the fermentation room, construct to the outer wall of the fermentation room and connect to the outdoors, and extend the lower end of the wooden ceiling to above the center line of the stainless steel gutters; The floor paving construction module (4) is used to perform base treatment on the floor of the fermentation room, apply waterproof coating, and construct a three-in-one floor. After the maintenance is completed, a double-layer paving of modified shale bricks perpendicular to each other is constructed.

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