Intelligent special equipment safety supervision system

Abstract

The invention discloses an intelligent special equipment safety supervision system which comprises a mobile terminal and a system platform, the mobile terminal is in communication connection with the system platform, and the mobile terminal comprises a to-be-checked enterprise setting module which is used for setting the name of a current to-be-checked enterprise and checking enterprise information; the to-be-inspected equipment setting module is used for setting an inspection category according to the industry category of the enterprise and selecting to-be-inspected special equipment; the checking output module is used for checking the special equipment one by one according to the checking content; storing the inspection result and generating a corresponding inspection result list; the system platform comprises a rectification tracking module used for tracking enterprises needing rectification according to the check result list; and the statistical analysis module is used for performing statistical analysis on the inspection result to generate an analysis result. By adopting the supervision system, the inspection efficiency and the inspection accuracy can be improved; and the inspection result can be subjected to statistical analysis, so that the inspection condition can be known in time.

Description

Technical Field

[0001] The present invention relates to the technical field of special equipment supervision, and in particular to an intelligent special equipment safety supervision system. Background Art

[0002] Special equipment refers to eight types of equipment that involve life safety and are relatively dangerous, including boilers, pressure vessels (including gas cylinders), pressure pipelines, elevators, lifting machinery, passenger ropeways, large-scale amusement facilities, and special motor vehicles within the site (factory). In order to ensure the safe operation of special equipment, the state has strict regulations on various types of special equipment from the three links of production, use, and inspection and testing, and implements supervision throughout the entire process.

[0003] At present, for the safety inspection of special equipment of an enterprise, the supervisors first prepare the corresponding special equipment safety hazard inspection form in advance according to the production situation of the enterprise, print it out and take it to the site for inspection, and then return to the office to prepare the inspection result sheet according to the inspection situation and send it to the person in charge of safety supervision of the enterprise.

[0004] This regulatory approach has at least the following disadvantages: 1. Since the safety hazard checklist is specified in advance according to the company's situation, it cannot be modified on-site for some emergencies or situations that the company has not informed in advance, and the flexibility is poor; if the checklist is altered, it will affect the authenticity of the inspection results.

[0005] 2. Without guidance on inspection details, relying solely on the experience of supervisors may lead to missed inspections.

[0006] 3. Inspection result sheets cannot be automatically generated on site, resulting in low work efficiency.

[0007] 4. Inspection data is still recorded in paper form, which makes statistical analysis of inspection records very difficult. Summary of the invention

[0008] The technical problem to be solved by the present invention is: how to improve the working efficiency of special equipment inspection.

[0009] To this end, the present invention provides an intelligent special equipment safety supervision system, which can not only improve the inspection efficiency, but also facilitate the statistical analysis of inspection data.

[0010] The technical solution adopted by the present invention to solve its technical problem is: An intelligent special equipment safety supervision system includes a mobile terminal and a system platform, wherein the mobile terminal and the system platform are connected in communication. The mobile terminal comprises: The enterprise setting module to be checked is used to set the name of the enterprise to be checked and verify the enterprise information; The module for setting equipment to be inspected sets the inspection category according to the industry category of the enterprise and selects the special equipment to be inspected; Inspection output module, check special equipment item by item according to the inspection content; save the inspection results and generate the corresponding inspection result sheet; The system platform includes: The rectification tracking module is used to track the enterprises that need rectification according to the inspection results; The statistical analysis module is used to perform statistical analysis on the inspection results and generate analysis results.

[0011] Furthermore, the inspection output module includes: an inspection content unit, different special equipment corresponds to different inspection contents, in which, after the special equipment is set, the inspection content unit can automatically display the corresponding inspection content.

[0012] Furthermore, the inspection content includes a plurality of inspection items, each inspection item includes only one inspection object, and the inspection result options of the inspection object include compliance and non-compliance.

[0013] Furthermore, the inspection items include judgment inspection items and fill-in-the-blank inspection items. Before the inspection begins, the results of all the judgment inspection items are assumed to meet the requirements by default.

[0014] Furthermore, if the inspection item is a mandatory inspection item, the color of the inspection item is displayed in red.

[0015] Furthermore, if the inspection result of the mandatory inspection item is not in compliance with the requirements, the inspection output module automatically generates an associated rectification notice and sends it to the rectification tracking module.

[0016] Furthermore, the automatically generated associated rectification notice includes: when the inspection result of the mandatory inspection item is not in compliance with the requirements, searching for the irregular behavior corresponding to the mandatory inspection item; and determining the corresponding violation item, rectification measures and rectification measure basis items according to the irregular behavior; generating a rectification notice according to the inspection result of the mandatory inspection item, the irregular behavior, the violation item, rectification measures and rectification measure basis items.

[0017] Furthermore, the enterprise information includes: enterprise archive information, special equipment list, operating personnel and inspection records.

[0018] Furthermore, the categories of the statistical analysis include at least: overall situation, annual inspection plan, and on-site inspection.

[0019] The beneficial effects of the present invention are that the supervision system of the present invention has the following advantages: (1) It can improve the work efficiency and flexibility of special equipment inspection.

[0020] (2) Re-decomposing the inspection items will facilitate subsequent statistical analysis and rectification tracking.

[0021] (3) For mandatory inspection items that do not meet the requirements, rectification notices can be automatically generated, which can reduce the experience requirements for inspectors and ease the difficulty of their work.

[0022] (4) The inspection results can be automatically statistically analyzed to facilitate data tracing, viewing and analysis. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] Figure 1 It is an architectural diagram of the supervision system of the present invention. DETAILED DESCRIPTION

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0026] In the description of the present invention, unless otherwise specified, "plurality" means two or more. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] like Figure 1 As shown, the intelligent special equipment safety supervision system of the present invention includes: a mobile terminal and a system platform, the mobile terminal and the system platform are communicatively connected, and the mobile terminal includes: a module for setting the enterprise to be inspected, which is used to set the name of the enterprise to be inspected and verify the enterprise information; a module for setting the equipment to be inspected, which sets the inspection category according to the industry category of the enterprise and selects the special equipment to be inspected; an inspection output module, which inspects the special equipment one by one according to the inspection content; and saves the inspection results and generates the corresponding inspection result sheet. The system platform includes: a rectification tracking module, which is used to track the enterprises that need rectification according to the inspection result sheet; a statistical analysis module, which is used to perform statistical analysis on the inspection results and generate analysis results.

[0028] That is to say, with the supervision system of the present invention, there is no need to prepare and print a safety hazard inspection form in advance. Instead, after setting up the enterprise to be inspected and the special equipment to be inspected in the system, the electronic inspection content can be automatically generated, and the special equipment to be inspected can be checked one by one according to the generated inspection content and the inspection results can be recorded. The supervision system can also directly generate an inspection result sheet based on the inspection results and issue it to the person in charge of the enterprise in a timely manner, which can significantly save time and improve inspection efficiency. In addition, the supervision system can also perform statistical analysis on the inspection results to facilitate timely understanding of the inspection situation.

[0029] Specifically, enterprise information includes: enterprise archive information, special equipment list, operators and inspection records. Enterprise archive information includes: basic information and unit qualifications. Basic information includes enterprise name, legal representative, legal representative telephone number, unified social credit code, unit address, etc.; unit information includes enterprise production and operation qualifications. The special equipment list includes the special equipment used by the enterprise, as well as the address and quantity of the special equipment. Operators include the name, contact number and other information of the operators corresponding to the special equipment. Inspection records include the previous inspection records of the special equipment of the enterprise. For example, the special equipment used by the enterprise includes: boilers, elevators, on-site motor vehicles, pressure vessels, lifting machinery, pressure pipelines, etc.

[0030] It should be noted that the enterprise information is filled in and uploaded by the enterprise on the client. When inspecting on-site, the inspector only needs to select the enterprise name, and the system will display the enterprise information associated with the enterprise. In addition, if the inspector finds that the enterprise name has not been entered into the system during the on-site inspection, the name of the enterprise to be inspected and related information can be manually added through the "Enterprise Inspection Outside the System" port. In this way, some emergencies can be dealt with. In addition, when checking the enterprise information, if it is found that the address currently used by the special equipment does not match the equipment registration address, the system will actively remind you.

[0031] After checking the company information, you can start the inspection. First, select the industry category of the current company. Industry categories include: entertainment facilities, logistics units, units, government agencies and institutions, liquefied gas cylinder filling units, gas storage tanks, residential communities, hospitals, industrial and mining enterprises, industrial gas cylinder filling units, general enterprises, large supermarkets, schools, etc. Inspection categories include: routine inspections, post-certification inspections, special inspections, etc. After selecting the industry category and inspection category, you can select the special equipment that needs to be inspected. For example, if the selected special equipment is a boiler, the system will automatically generate the inspection content after selection, and the inspectors will check each item according to the inspection content.

[0032] It should be noted that the inspection output module includes: inspection content unit. Different special equipment has different corresponding inspection contents. In the inspection content unit, after the specific special equipment is set, the inspection content unit can automatically display the corresponding inspection content. For example, the inspection requirements of the boiler include: safety inspection of the boiler's operating environment, safety inspection of the boiler's safety accessories, safety inspection of the boiler's main equipment, safety inspection of the boiler's combustion system, safety inspection of the boiler's water treatment system, safety inspection of the boiler's sewage system, and training and safety measures inspection of the boiler's operators. The safety inspection of the boiler's operating environment includes: whether there are flammable and explosive substances in the surrounding environment, whether there are fire hazards such as open flames and static electricity. The safety accessories inspection of the boiler includes: the integrity, accuracy, and flexible operation of safety accessories such as safety valves, pressure gauges, and water level gauges. The safety inspection of the boiler's main equipment includes: the integrity of the boiler's main structure, the operating status of mechanical parts, the sealing performance, and the working conditions of the liquid level control system and burner. The safety inspection of the boiler's combustion system includes: whether the operation of the fuel supply system, ignition system combustion control system, etc. is normal, and the ventilation condition of the chimney is checked. The safety inspection of the boiler's water treatment system includes: whether the water quality meets the requirements, whether the water level control system is normal, and the normal operation of the water pump, cooling system, deaerator and other equipment. The safety inspection of the boiler's sewage system includes: the compliance of the exhaust gas emission system, wastewater emission system, etc., and whether there are leaks, blockages and other problems. The operator training and safety measures inspection of the boiler include: the operator's operating skills, safety awareness and compliance with safety operating procedures, and whether it is equipped with complete safety facilities and safety warning signs.

[0033] As mentioned above, the inspection content of the boiler mainly includes seven aspects, each of which contains multiple inspection objects. In the existing supervision system, one aspect is listed as an inspection item, that is, one inspection item contains multiple inspection objects. For example, the safety inspection item of the boiler's operating environment involves whether there are flammable and explosive substances in the surrounding environment, whether there are fire hazards such as open flames and static electricity. The existing supervision system lists this aspect as an inspection item (a total of seven inspection items). The result of an inspection item is generally in compliance with the requirements or not. This inspection item involves three inspection objects (whether there are flammable and explosive substances, whether there are open flame hazards, and whether there are static electricity hazards). If one of these three inspection objects does not meet the requirements, then the result of this inspection item is not in compliance. The existing investigation method has the following disadvantages: First, when the result of this inspection item is not in compliance, the subsequent rectification supervision still needs to be fully investigated. For example, the non-compliance is because there are flammable and explosive substances, and open flame / static electricity hazards do not exist, but the final inspection record only says "the safety of the boiler's operating environment does not meet the requirements". For the supervision and inspection after rectification, it is still necessary to investigate whether there are flammable and explosive substances, whether there are open flame hazards, and whether there are static electricity hazards. The workload for on-site inspectors remains heavy.

[0034] In the present invention, the inspection content includes multiple inspection items, and each inspection item only includes one inspection object. Taking the boiler as an example, the inspection items in the present invention are: whether there are flammable and explosive substances in the surrounding environment of the boiler; whether there are hidden dangers of open flames in the surrounding environment of the boiler; whether there are hidden dangers of static electricity in the surrounding environment of the boiler; the integrity, accuracy, and flexible operation of the boiler's safety valve; the integrity, accuracy, and flexible operation of the boiler's pressure gauge; the integrity, accuracy, and flexible operation of the boiler's water level gauge; the integrity of the boiler's main structure; the operating status of the boiler's mechanical parts; the sealing performance of the boiler; the working condition of the boiler's liquid level control system; the working condition of the boiler's burner; whether the boiler's fuel supply system operates normally; whether the boiler's ignition system operates normally; the operation of the boiler's combustion control system Whether the operation is normal; the ventilation condition of the boiler chimney; whether the boiler water quality meets the requirements; whether the boiler water level control system is normal; whether the boiler water pump is normal; whether the boiler cooling system is normal; whether the boiler deaerator is normal; the compliance of the boiler's exhaust gas emission system; the compliance of the boiler's wastewater emission system; whether there are leakage problems in the boiler's exhaust gas emission system; whether there are blockage problems in the boiler's exhaust gas emission system; whether there are leakage problems in the boiler's wastewater emission system; whether there are blockage problems in the boiler's wastewater emission system; the compliance of the boiler's operators with the safety operating procedures; whether the boiler operation is equipped with complete safety facilities; whether the boiler operation is equipped with complete safety warning signs.

[0035] That is to say, in the present invention, there are 30 inspection items in total, which is more than the number of inspection items in the existing supervision system, and the decomposition is more detailed. Each inspection item contains only one inspection object, and the inspection result of the inspection object is either compliant or non-compliant. In the subsequent rectification tracking, it can be specific to which inspection object it is. For example, in the inspection results, whether there are hidden dangers of open flames in the surrounding environment of the boiler does not meet the requirements, then in the rectification tracking, it is only necessary to check the hidden dangers of open flames, and there is no need to re-check the hidden dangers of flammable and explosive substances and static electricity. In this way, on the one hand, the work efficiency of rectification and inspection can be significantly improved; on the other hand, in the subsequent statistical analysis, it is possible to timely understand which specific inspection objects do not meet the requirements, so as to facilitate the subsequent focused and targeted investigation.

[0036] Since the number of inspection items in this supervision system has increased significantly, in order to further improve the inspection efficiency, the results of the inspection items are displayed by default before the inspection begins. Inspection items include judgment inspection items and fill-in-the-blank inspection items. Before the inspection begins, the results of all judgment inspection items are defaulted to meet the requirements. It should be noted that the inspection results of all judgment inspection items are mainly "compliant" or "non-compliant". Before the inspection begins, the results of all judgment inspection items are defaulted to "compliant". For on-site inspections, the number of inspection items with the result of "non-compliant" is small. Therefore, the system defaults the results of all judgment inspection items to "compliant". Then, inspectors only need to modify the inspection items that do not meet the requirements, and the workload can be greatly reduced. The number of fill-in-the-blank inspection items is only a small number, such as filling in the inspection time, situation description, etc.

[0037] For special equipment, some inspection items are mandatory inspection items. These mandatory inspection items are displayed in red to remind inspectors to pay special attention. If the inspection result of the mandatory inspection item is not in compliance with the requirements, the inspection output module automatically generates an associated rectification notice and sends it to the rectification tracking module. If there is no mandatory inspection result that is not in compliance, the inspection output module automatically generates an inspection result sheet. In other words, for the case where there are mandatory inspection items that do not meet the requirements, two notices (inspection result sheet and rectification notice sheet) will be generated. Automatically generate associated rectification notice sheets, including: when the inspection result of a mandatory inspection item is not in compliance with the requirements, find the non-standard behavior corresponding to the mandatory inspection item; and determine the corresponding violation items, rectification measures and rectification measures based on the items according to the non-standard behavior; generate rectification notice sheets according to the inspection results, non-standard behaviors, violation items, rectification measures and rectification measures based on the items of the mandatory inspection items.

[0038] It should be noted that the rectification notice should not only include the specific content of the mandatory inspection items that do not meet the requirements, but also display the corresponding irregular behaviors, violation items, and rectification measures and rectification measures basis items. Therefore, this regulatory system associates the mandatory inspection items with irregular behaviors, and the irregular behaviors with violation items, rectification measures, and rectification measures basis items. The trigger condition for the automatic generation of the rectification notice is to select "non-compliant" as the result of the mandatory inspection item.

[0039] For instance, taking mobile pressure vessels and gas cylinder filling units as an example, mandatory inspection items include whether the mobile pressure vessels comply with the requirements of safety technical specifications. If they do not meet the requirements, the corresponding non-standard behavior is "the mobile pressure vessel and gas cylinder filling units fill mobile pressure vessels and gas cylinders that do not meet the requirements of safety technical specifications". The violation item is Article 49, paragraph 2 of the "Regulations on Safety Supervision of Special Equipment". The corresponding corrective measures are "immediately stop filling mobile pressure vessels and gas cylinders that do not meet the requirements of safety technical specifications (if the circumstances are serious, revoke the filling license)". The corrective measures are based on the item of Article 85, paragraph 1, item 2.

[0040] For example, the categories of statistical analysis include at least: overall situation, annual inspection plan, and on-site inspection situation. The overall situation includes: the number of daily inspection units, the number of daily inspection units, the total number of problems found, the number of rectifications, the number of overdue rectifications, the number of notices issued, the number of companies punished, and the amount of punishment (10,000 yuan). As shown in Table 1, the annual inspection plan includes: inspections of production units within the annual plan, inspections of user units within the annual plan, and inspections of gas cylinder filling units within the annual plan. As shown in Table 2, on-site inspections include: supervision of pressure pipelines, supervision of forklifts and lifting machinery, and supervision of large amusement facilities and passenger ropeways.

[0041] Table 1

[0042] Table 2

[0043] Through statistical analysis, analysis results (for example, in the form of charts) are generated to facilitate staff to timely understand the inspection work status. For example, the analysis results can be displayed according to the filtered time period, according to the inspection unit, or the inspection work status of different inspection units, etc.

[0044] The rectification tracking module includes rectification details, including the company name, rectification item, inspection time, and rectification time. If the company has rectified the rectification item and the rectification meets the requirements, select "rectification passed" in the inspection list of the rectification tracking module, and you can collect the video after rectification and upload it to the system to save the rectification record.

[0045] In summary, the intelligent special equipment safety supervision system of the present invention has at least the following advantages: (1) It can improve the work efficiency and flexibility of special equipment inspection.

[0046] (2) Re-decomposing the inspection items will facilitate subsequent statistical analysis and rectification tracking.

[0047] (3) For mandatory inspection items that do not meet the requirements, rectification notices can be automatically generated, which can reduce the experience requirements for inspectors and ease the difficulty of their work.

[0048] (4) The inspection results can be automatically statistically analyzed to facilitate data tracing, viewing and analysis.

[0049] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An intelligent special equipment safety supervision system, characterized in that: It includes a mobile terminal and a system platform, wherein the mobile terminal and the system platform are communicatively connected, The mobile terminal comprises: The enterprise setting module to be checked is used to set the name of the enterprise to be checked and verify the enterprise information; The module for setting equipment to be inspected sets the inspection category according to the industry category of the enterprise and selects the special equipment to be inspected; Inspection output module, check special equipment item by item according to the inspection content; save the inspection results and generate the corresponding inspection result sheet; The system platform includes: The rectification tracking module is used to track the enterprises that need rectification according to the inspection results; The statistical analysis module is used to perform statistical analysis on the inspection results and generate analysis results.

2. The intelligent special equipment safety supervision system according to claim 1, characterized in that: The inspection output module includes: an inspection content unit. Different special equipment corresponds to different inspection contents. In the inspection content unit, when the special equipment is set, the inspection content unit can automatically display the corresponding inspection content.

3. The intelligent special equipment safety supervision system according to claim 2, characterized in that: The inspection content includes a plurality of inspection items, each inspection item includes only one inspection object, and the inspection result options of the inspection object include compliance and non-compliance.

4. The intelligent special equipment safety supervision system according to claim 3, characterized in that: The inspection items include judgment inspection items and fill-in-the-blank inspection items. Before the inspection begins, the results of all the judgment inspection items are assumed to meet the requirements by default.

5. The intelligent special equipment safety supervision system according to claim 3, characterized in that: If the inspection item is a mandatory inspection item, the color of the inspection item is displayed in red.

6. The intelligent special equipment safety supervision system according to claim 5, characterized in that: If the inspection result of the mandatory inspection item is not in compliance with the requirements, the inspection output module automatically generates an associated rectification notice and sends it to the rectification tracking module.

7. The intelligent special equipment safety supervision system according to claim 6, characterized in that: The automatically generated associated rectification notice includes: when the inspection result of the mandatory inspection item is not in compliance with the requirements, searching for the irregular behavior corresponding to the mandatory inspection item; and determining the corresponding violation item, rectification measures and rectification measure basis items according to the irregular behavior; generating a rectification notice according to the inspection result of the mandatory inspection item, the irregular behavior, the violation item, rectification measures and rectification measure basis items.

8. The intelligent special equipment safety supervision system according to claim 1, characterized in that: The enterprise information includes: enterprise file information, special equipment list, operating personnel and inspection records.

9. The intelligent special equipment safety supervision system according to claim 1, characterized in that: The categories of statistical analysis include at least: overall situation, annual inspection plan, and on-site inspection situation.

Images