Conditioner and cleaning method thereof

Abstract

The invention belongs to the technical field of conditioners. The conditioner comprises a cylinder body, and a rotor assembly is arranged in the cylinder body; an access door is arranged at the upper part of the barrel; the cleaning mechanism is used for cleaning the interior of the barrel, the cleaning mechanism comprises a main pipe, elastic branch pipe nozzle assemblies and a water inlet pipe, and the elastic branch pipe nozzle assemblies are evenly distributed on the main pipe; the water inlet pipe is arranged at the upper part of the cylinder body; the elastic branch pipe nozzle assemblies are detachably connected with the corresponding water inlet pipes. The invention further discloses a conditioner cleaning method. The technical problems that an existing conditioner is manually cleaned, the cleaning efficiency is low, and the cleaning cost is high are solved.

Description

Technical Field

[0001] The invention belongs to the technical field of conditioners, and in particular relates to a conditioner with a cleaning mechanism and a cleaning method for the conditioner. Background Art

[0002] The conditioner is a key equipment for pre-treatment of powder in the process of feed pelleting and puffing, and plays a very important role in the feed processing. During the production process, steam and additives such as molasses and meat paste are added to the conditioner cylinder. The powder will become sticky when absorbing steam and mixing with additives, causing some powder to be adsorbed on the blades and the inner wall of the cylinder to form residues. Over time, the residues will mold and deteriorate, affecting product quality.

[0003] At present, feed conditioner cleaning technology is gradually being promoted and adopted by manufacturers, and feed cleaning safety technology has been widely recognized. However, the cleaning effect of existing cleaning technology is not ideal, resulting in no reliable technology that can completely solve the problem of material residue in the conditioner. At present, the main cleaning method is still manual cleaning, which requires manual opening of the conditioner inspection door and cleaning the inside of the cylinder one by one with a high-pressure water pipe. This cleaning method is inefficient and wastes labor costs. Summary of the invention

[0004] The first object of the present invention is to provide a conditioner to solve the technical problems of low cleaning efficiency and high cleaning cost of the existing manual cleaning conditioner.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solution, the conditioner comprises: A cylinder, wherein a rotor assembly is arranged inside the cylinder; an inspection door is arranged at the upper part of the cylinder; A cleaning mechanism is used to clean the inside of the cylinder, the cleaning mechanism includes a main pipe, an elastic branch pipe nozzle assembly, and a water inlet pipe, the elastic branch pipe nozzle assemblies are evenly distributed on the main pipe; the water inlet pipe is arranged on the upper part of the cylinder; the elastic branch pipe nozzle assembly is detachably connected to the corresponding water inlet pipe.

[0006] The inspection door of the present invention adopts an upward-opening structure, so that the amount of water added for washing can cover the rotor shaft. The large amount of water washing has higher efficiency and cleaner cleaning.

[0007] The present invention adopts a cleaning mechanism to clean the rotor shaft and cylinder residues. The water inlet pipe is arranged in the upper half of the cylinder. The pipeline is installed in the form of a hose, which is easy to disassemble and the layout is safer and more convenient. The nozzles are evenly distributed on both sides of the cylinder. The number of nozzles and the spraying angle can be calculated to achieve full coverage of the rotor shaft and the inside of the cylinder, achieving cleaning without dead angles, and the washed materials are clean without residue and cleaner.

[0008] In order to further improve the cleaning effect, the present invention adopts the following technical solution: the cleaning mechanisms are respectively arranged on both sides of the cylinder. In the present invention, one conditioner is equipped with two cleaning mechanisms, and the cleaning mechanisms are evenly distributed on both sides of the cylinder. The number of nozzles and the spraying angle can be calculated to achieve full coverage of the rotor shaft and the inside of the cylinder, and achieve cleaning without dead angles.

[0009] In order to solve the technical problem of how to realize the cleaning mechanism, the present invention adopts the following technical solution: a control valve is arranged on the main pipe, and the control valve is connected to the controller; a fixing plate is arranged on the main pipe, which is used to arrange the cleaning mechanism on the cylinder; The elastic branch nozzle assembly comprises a nozzle, a connection seat and a metal hose which are arranged in sequence; the connection seat is connected to the water inlet pipe and is used to set the nozzle in the water inlet pipe, and the outer surface of the nozzle is arranged flush with the inner surface of the cylinder; the nozzle is used to eject high-pressure spray into the cylinder, and the impact surface of the high-pressure spray ejected by the nozzle is tangent to the rotating shaft surface of the rotor assembly; the spray angle of the nozzle is 110°; the high-pressure sprays ejected by adjacent nozzles overlap each other, and the overlap rate is greater than 15%; The angle between the central axis of the water inlet pipe and the corresponding vertical central axis of the cylinder is 45-60°.

[0010] The angle of the cylinder water inlet pipe is 45-60°, and the nozzle sprays high-pressure water into the cylinder through the cylinder water inlet pipe. The impact direction of the high-pressure spray sprayed by the nozzle is tangent to the surface of the rotor shaft, which can achieve high-pressure washing of residual materials on the surface of the rotor shaft. At the same time, multiple cylinder water inlet pipes are arranged on both sides of the cylinder. The selected nozzle can achieve 110° high-pressure spray. The overlap rate of high-pressure spray of adjacent nozzles exceeds 15%, which can achieve high-pressure spray covering the entire rotor shaft, and better and more comprehensive cleaning of the residual materials on the rotor shaft. The control valve is used to achieve controllable water spray flow and pressure, higher cleaning efficiency, save water resources, and easy installation and disassembly.

[0011] In order to solve the technical problem of water leakage from the shaft end of the rotor assembly, the present invention adopts the following technical solution, wherein a shaft end sealing structure is arranged between the rotor assembly and the end plate of the cylinder, comprising: A sealing seat, sleeved on the rotor assembly and located in the mounting hole of the end plate; A sealing assembly is sleeved on the rotor assembly, and the sealing assembly includes a POF sealing ring, a same-direction double-lip seal, and a sealing packing; the POF sealing ring is arranged on the inner end face of the sealing seat, and the POF sealing ring is in contact with the end face of the rotating shaft journal of the rotor assembly; the same-direction double-lip seal and the sealing packing are arranged on the inner side of the sealing seat from inside to outside; the POF sealing ring and the same-direction double-lip seal rotate synchronously with the rotor assembly; a sealing ring spacer is arranged between the same-direction double-lip seal and the sealing packing; A sealing gland, used for axially compressing the sealing assembly; The locking piece is used to set the sealing gland and the sealing seat on the end plate of the cylinder. The present invention adopts an oil seal plus a unidirectional double-lip seal shaft end sealing structure, which can effectively isolate water from leaking from the end plate shaft end; a rubber sealing gasket is installed on the contact surface between the sealing seat and the cylinder end plate, and a POF sealing ring is installed on the inner end surface of the sealing seat to ensure the sealing of the connection with the rotor shaft, and the sealing performance is greatly improved.

[0012] In order to solve the technical problem of how to realize the sealing seat, the present invention adopts the following technical solution: the sealing seat is a convex structure, including a first cylindrical part and a second cylindrical part, and the outer diameter of the first cylindrical part is greater than the outer diameter of the second cylindrical part; The first cylindrical portion is in contact with the corresponding end surface of the cylinder end plate; an oil injection hole is provided on the first cylindrical portion; The second cylindrical portion is arranged in the mounting hole of the end plate; a convex ring is radially arranged on the inner side of the end of the second cylindrical portion; a sealing ring mounting groove is processed on the inner end surface of the convex ring, and the POF sealing ring is arranged in the sealing ring mounting groove; The outer side of the convex ring is provided with the same-direction double-lip seal, the sealing ring spacer, and the sealing packing; the sealing ring spacer cooperates with the oil filling hole on the first cylindrical part. The present invention designs the sealing seat into the first and second cylindrical parts and the convex ring, uses the second cylindrical part to cooperate with the end plate mounting hole, and uses the convex ring to install the POF sealing ring, so as to further improve the sealing effect of the shaft end. The sealing is more reliable, and the new cylinder structure is combined with the efficient sealing form, so as to prevent air leakage, water leakage, and material leakage.

[0013] In order to solve the technical problem of water leakage between the sealing seat and the end plate, the present invention adopts the following technical solution: a sealing gasket is arranged between the first cylindrical part and the corresponding end surface of the cylinder end plate, and a locking member mounting hole is arranged on the sealing gasket, so as to further improve the sealing effect of the shaft end.

[0014] In order to solve the technical problem of how to install the inspection door on the cylinder, the present invention adopts the following technical solution, the cylinder is an overlapping arrangement of two cylinders of equal diameter; The top of the cylinder is provided with a plurality of inspection openings along the length direction of the cylinder; the inspection door is provided on the corresponding inspection opening via a hinge assembly. The inspection door is provided on the upper part of the conditioner of the present invention, and the inspection door almost runs through the entire cylinder, realizing a wide opening, which is convenient for maintenance and cleaning of the equipment.

[0015] In order to solve the technical problem of how to realize the access door, the present invention adopts the following technical solution, and the access door includes: Door outer panels; A door inner panel is arranged on the inner side of the door outer panel, and the door inner panel matches the inner cavity of the cylinder; a plurality of door panel reinforcing ribs are arranged between the door inner panel and the door outer panel; The maximum opening angle of the inspection door is 85°.

[0016] Two door body reinforcing ribs are welded inside the door inner panel and the door outer panel to prevent the door body from deforming during use. The maximum door opening angle of the present invention can be 85°, and the large space is convenient for maintenance.

[0017] In order to solve the technical problem of moisture loss of materials in the conditioner, the present invention adopts the following technical solution: the door outer plate and the door inner plate are respectively provided with matching water-steam co-feeding addition ports for adding steam and / or water into the conditioner, and the water-steam co-feeding addition port is detachably provided with a water-steam co-feeding tee. The water-steam co-feeding tee can realize the co-feeding of steam and water, and can also add water or steam alone to compensate for the moisture loss of the material.

[0018] In order to solve the technical problem of inconvenience in adding meat slurry into the conditioner, the present invention adopts the following technical solution: the outer door panel and the inner door panel are respectively provided with matching meat slurry adding ports for adding meat slurry into the conditioner, and a plug or a meat slurry pipe joint is provided on the meat slurry adding port. In the present invention, meat slurry adding ports are reserved on all inspection doors, and adding from top to bottom has a better mixing effect and greatly improves production efficiency.

[0019] In order to solve the technical problem of weak strength of the inspection opening, the present invention adopts the following technical solution: transverse reinforcement ribs and longitudinal reinforcement ribs are arranged on the inspection opening; the transverse reinforcement ribs penetrate the top of the cylinder in the length direction; The transverse reinforcing ribs and the longitudinal reinforcing ribs are respectively provided with sealing members for sealing the inspection door and the cylinder body.

[0020] Two horizontal and vertical reinforcing ribs are welded on the sides of the inspection door frame. Thick plate welding is used and the horizontal reinforcing ribs run through the entire cylinder, ensuring that the door edge does not deform while also supporting the structural strength of the entire cylinder.

[0021] In order to solve the technical problem of how to lock the inspection door, the present invention adopts the following technical solution: a rotating locking member matched with the inspection door is arranged on the cylinder body, which is used to lock the inspection door when closing the inspection port; the rotating locking member includes a first fixing seat, a second fixing seat, and a locking member; the first fixing seat is arranged on the cylinder body on the outside of which a transverse reinforcing rib is arranged; the second fixing seat is arranged on the inspection door; the locking member is rotatably arranged on the first fixing seat; The hinge assembly comprises a hinge seat and a hinge, wherein the hinge seat is arranged on a cylinder outside another transverse reinforcing rib, the hinge is arranged on the inspection door, and the hinge seat and the hinge are connected via a rotating shaft. The rotating locking piece has a simple structure and is convenient and quick to lock and open.

[0022] In order to solve the technical problem of the safety of opening and closing the inspection door, the present invention adopts the following technical solution: the inspection door and the cylinder are provided with a matching travel switch assembly to ensure the safety when opening and closing the inspection door; The travel switch assembly includes a matching travel switch contact piece and a travel switch. The travel switch contact piece is arranged on the inspection door, and the travel switch is arranged on the cylinder outside the inspection port to ensure the safety of the inspection door when opening and closing, and the operation is safe and reliable.

[0023] In order to solve the technical problem of inconvenient opening and closing of the inspection door, the present invention adopts the following technical solution: a matching gas spring assembly is arranged on the cylinder and the inspection door to assist in automatically opening the inspection door; The gas spring assembly comprises a gas spring mounting seat and a gas spring, wherein the gas spring is mounted on a cylinder outside the inspection port, and the gas spring mounting seat is mounted on the inspection door. The gas spring assembly is used to assist in opening the inspection door, which is easy and labor-saving.

[0024] In order to solve the technical problem of inconvenient opening and closing of the inspection door, the present invention adopts the following technical solution: a door handle is arranged on the door outer panel, and the door handle includes two bent plates and a connecting rod; the bent plate includes a horizontal portion and an inclined portion arranged at the end of the horizontal portion, the horizontal portion is arranged at both ends of the door outer panel, and the connecting rod is arranged between the inclined portions. The door handle adopts a long handle form, and the handle is welded on both sides of the door panel. Considering the weight of the door body, mechanical analysis has been done when designing the door handle. This long structure form is labor-saving and safe to open the door.

[0025] In order to solve the technical problems of feeding, discharging, steam discharge, steam condensate collection, and steam source, the present invention adopts the following technical solution: a feed port, a discharge port, and a steam outlet are arranged on the cylinder, and the feed port and the discharge port are located at both ends of the cylinder; The steam outlet and the material outlet are located at the same end of the cylinder, and the steam outlet is located at the top of the cylinder; The discharge port is located at the bottom of the cylinder; A steam condensate collection port is provided on the top of the cylinder; A steam pipeline is arranged at the bottom of the cylinder.

[0026] In order to solve the technical problem of closing the discharge port when the cylinder is cleaned, the present invention adopts the following technical solution: a valve is provided on the discharge port, and the valve is connected to the controller via a valve driving member; A second sealing member is arranged between the valve and the discharge port. The present invention adopts a discharge port valve sealing structure, controls the valve driving member to move through a solenoid valve, seals the valve during water washing, opens the gate after water washing is completed, and water flows out through a bypass.

[0027] In order to solve the technical problem that the cleaning effect of a single rotor assembly is not ideal, the present invention adopts the following technical solution: the rotor assembly includes a first rotor assembly and a second rotor assembly arranged in parallel, the first rotor assembly and the second rotor assembly are staggered and overlapped; the first rotor assembly and the second rotor assembly are arranged in opposite directions. The present invention adopts a dual-axis rotor structure, which ensures efficient material transportation while making the water in the cylinder more violently stirred during cleaning, resulting in better cleaning effect and no dead corner residue.

[0028] In order to further solve the technical problem of unsatisfactory cleaning effect, the present invention adopts the following technical solution: the first rotor assembly and the second rotor assembly both include a rotating shaft and blades arranged on the rotating shaft, and the number of blades arranged on each meter of the rotating shaft is 28-30. The present invention adopts a dual-axis encrypted blade rotor structure, and 96 blades are arranged on a rotor shaft length of 3.4 meters, which ensures efficient material transportation while making the water in the cylinder more violently agitated during cleaning, resulting in better cleaning effect and no dead corner residue.

[0029] In order to solve the technical problem of cylinder support, the present invention adopts the following technical solution: a bottom support is arranged at the bottom of the cylinder, and a waist hole is processed on the bottom support for placing the cylinder; The cylinder is provided with wrapped cylinder reinforcement ribs for reinforcing and supporting the cylinder and installing the cleaning mechanism; The material of the conditioner is stainless steel.

[0030] The entire cylinder structure is fixed through the bottom support waist hole, which is convenient for transportation and installation of the equipment. The cylinder is made of all stainless steel, with higher overall strength. The wrapped cylinder reinforcement ribs ensure that the overall structure of the cylinder is not deformed and has high strength.

[0031] In order to solve the technical problem of the power source of the conditioner, the present invention adopts the following technical solution: the conditioner also includes a power unit, including a motor, a belt transmission mechanism, and a reduction gearbox connected in sequence, and the output end of the reduction gearbox is connected to the rotor assembly via a coupling. The power unit is a transmission method of a motor plus a pulley, which is connected to the rotor shaft with a reduction gearbox plus a coupling to transmit power to the rotor shaft and drive the rotor shaft to rotate.

[0032] A second object of the present invention is to provide a conditioner cleaning method, characterized in that the cleaning method is implemented using any of the conditioners described above.

[0033] In order to solve the above technical problems, the present invention adopts the following technical solutions, and the cleaning method comprises: Open the control valve on the main pipe of the cleaning mechanism, and water passes through the main pipe and the elastic branch pipe nozzle assembly to form a high-pressure spray that is sprayed into the cylinder body. The high-pressure spray cleans the shaft surface of the rotor assembly. At the same time, the rotor assembly is operated at high speed. When the water rotates at high speed, the blades of the rotor assembly stir the water to clean the inside of the cylinder. When the water level is above the shaft of the rotor assembly, stirring and cleaning with a large amount of water is achieved; After cleaning, open the discharge valve on the conditioner cylinder to drain the water. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 is a schematic diagram of a conditioner of the present invention; Figure 2 It is a schematic diagram of the barrel structure of the conditioner of the present invention; Figure 3 It is an assembly diagram of the barrel and the inspection door of the conditioner of the present invention; Figure 4 yes Figure 3 Side view of Figure 5 The three-dimensional inspection door of the conditioner of the present invention Figure 1 ; Figure 6 The three-dimensional inspection door of the conditioner of the present invention Figure 2 ; Figure 7 is a cross-sectional view of the conditioner of the present invention; Figure 8 1 is a schematic structural diagram of a rotor assembly of a conditioner of the present invention; Fig. 9 It is an assembly diagram of the barrel, rotor assembly and cleaning mechanism of the conditioner of the present invention; Fig.10 yes Fig. 9 Side view of Fig.11 is a schematic diagram of a cleaning mechanism of a conditioner of the present invention; Fig.12 Schematic diagram of an elastic branch pipe nozzle assembly of a cleaning mechanism of a conditioner of the present invention; Fig.13 yes Figure 7 Enlarged view of part A in the middle; Fig.14 is a cross-sectional view of the shaft end sealing structure of the conditioner of the present invention; Fig.15 is a three-dimensional diagram of the shaft end sealing structure of the conditioner of the present invention; Fig.16 Schematic diagram of the spray angle of the conditioner nozzle of the present invention; In the figure: 10 Conditioner; 100 cylinder; 101 feed inlet, 102 discharge outlet, 103 steam outlet, 104 steam condensate collection port, 105 inspection port, 106 transverse reinforcement ribs, 107 longitudinal reinforcement ribs, 108 sealing element, 109 end plate; 1090 end plate mounting hole; 110 steam pipeline assembly, 120 valve, 130 bottom support, 140 wrapped cylinder reinforcement ribs; 200 rotor assembly; 210 first rotor assembly, 211 first rotating shaft, 212 first blade; 213 first sleeve, 214 bearing seat; second rotor assembly 220, 221 second rotating shaft, 222 second blade, 223 first sleeve; 224 second bearing seat; 300 cleaning mechanism; 310 main pipe, 311 fixing plate; 320 elastic branch pipe nozzle assembly, 321 nozzle, 322 connection seat, 323 metal hose; 330 water inlet pipe; 340 control valve; 400 inspection door; 401 door outer panel, 402 door inner panel, 403 door panel reinforcement rib, 404 water vapor co-inlet addition port, 405 meat slurry addition port, 406 water vapor co-inlet tee; 407 clamp; 410 hinge assembly; 411 hinge seat, 412 hinge, 413 rotating shaft; 420 rotation locking member; 421 first fixed seat, 422 second fixed seat, 423 locking member, 424 rotating shaft; 430 travel switch assembly, 431 travel switch contact piece, 432 travel switch; 440 gas spring assembly, 441 gas spring mounting seat, 442 gas spring; 450 door handle, 451 first bending plate, 4511 horizontal part, 4512 inclined part, 452 second bending plate, 452 connecting rod; 500 shaft end sealing structure; 510 sealing seat, 511 first cylindrical part, 5110 axial mounting hole, 5111 oil filling hole; 5112 plug; 512 second cylindrical part, 513 convex ring; 5130 sealing ring mounting groove; 520 sealing assembly, 521 POF sealing ring, 522 same direction double lip seal, 523 sealing ring spacer, 524 sealing packing; 525 sealing gasket; 5250 mounting hole; 530 sealing gland; 540 locking piece; 600 power unit; 610 motor, 620 belt transmission mechanism, 630 reduction gear box; 700 water. DETAILED DESCRIPTION

[0035] Example 1 like Figure 1-15 As shown, the conditioner 10 comprises a barrel 100 and a cleaning mechanism 300. The conditioner 10 is made of stainless steel, and the barrel is made of all stainless steel, so the overall strength is higher.

[0036] The cylinder 100 is a double cylinder overlapped welded structure with equal diameters, and the length of the cylinder can be customized. Two thick end plates 109 are welded at both ends of the cylinder 100 to serve as reinforcing ribs to ensure that the cylinder structure is connected to other structures through holes on the end plates.

[0037] In one embodiment, a feed inlet 101 , a feed outlet 102 , a steam outlet 103 , and a steam condensate collection port 104 are provided on the cylinder 100 .

[0038] The feed port 101 and the discharge port 102 are located at both ends of the cylinder 100. The discharge port 102 is located at the bottom of the cylinder. The feed port 101 is located at the top of the cylinder. The cylinder is provided with feed ports at the front and rear. The material enters the cylinder from the inlet, and flows out of the cylinder through the rotor rotating movement to the discharge port.

[0039] The steam outlet 103 and the material outlet 102 are located at the same end of the cylinder, and the steam outlet 103 is located at the top of the cylinder. The front and rear ends of the cylinder are respectively welded with a feed port, a material outlet and a steam outlet, and the sizes of the feed port, the material outlet and the steam outlet can be customized to match the upstream and downstream equipment.

[0040] The steam condensate collection port 104 is installed on the top of the cylinder. Specifically, the steam condensate collection port is opened on the upper side of the rear end of the cylinder.

[0041] A steam pipeline assembly 110 is provided at the bottom of the cylinder 100. The steam pipeline assembly is arranged at the bottom of the cylinder, and steam is added when the material moves inside the cylinder to ensure that the material is fully mixed.

[0042] In one embodiment, a valve 120 is provided on the discharge port 102, and the valve is connected to the controller via a valve driver. Preferably, a sealing member is provided between the valve 120 and the discharge port 102. The valve 120 is preferably a gate valve driven by a cylinder. The present invention adopts a gate valve sealing structure of the discharge port, and controls the cylinder movement by an electromagnetic valve. The gate is sealed during water washing, and the gate is opened after the water washing is completed, and water flows out through the bypass.

[0043] In one embodiment, a bottom support 130 is provided at the bottom of the cylinder, and a mounting waist hole is processed on the bottom support for placing the cylinder. Specifically, the bottom of the cylinder is welded with a bottom support, and the bottom support is provided with a mounting waist hole. The entire cylinder structure is fixed and mounted through the waist hole of the bottom support, which facilitates the transportation and installation of the equipment.

[0044] In one embodiment, a wrapped cylinder reinforcement rib 140 is provided on the cylinder to strengthen the support of the cylinder and install the cleaning mechanism. Specifically, four wrapped cylinder reinforcement ribs are used to wrap the cylinder to ensure that the overall structure of the cylinder is not deformed and has high strength. Four cylinder reinforcement ribs are welded around the cylinder, and the cylinder reinforcement ribs run through the entire cylinder to achieve wrapped structural reinforcement.

[0045] The top of the cylinder is provided with a plurality of inspection openings 105 along the length direction of the cylinder. Specifically, three inspection doors are provided on the top of the cylinder. The inspection door is provided on the top of the conditioner of the present invention, and the inspection door almost runs through the entire cylinder, realizing a wide opening, which is convenient for maintenance and cleaning of the equipment.

[0046] In one embodiment, transverse reinforcing ribs 106 and longitudinal reinforcing ribs 107 are provided on the inspection port; the transverse reinforcing ribs 106 run through the top of the cylinder in the length direction. A through reinforcing rib with a thickness of 20 mm is welded on the edge of the inspection port door frame to ensure that the inspection port door frame is strong and does not deform. Two transverse and longitudinal reinforcing rib plates are welded on the edge of the inspection port door frame, respectively, and thick plates are used for welding. The transverse reinforcing rib plate runs through the entire cylinder, which ensures that the door edge strength does not deform while also supporting the structural strength of the entire cylinder.

[0047] The transverse reinforcing ribs 106 are respectively provided with sealing members 108 for sealing the access door 400 and the cylinder 100. The longitudinal reinforcing ribs 107 are respectively provided with sealing members 108 for sealing the access door 400 and the cylinder 100.

[0048] The rotor assembly 200 is disposed in the cylinder 100. In one embodiment, the rotor assembly 200 includes a first rotor assembly 210 and a second rotor assembly 220 disposed in parallel.

[0049] In one embodiment, the first rotor assembly 210 includes a first rotating shaft 211 and first blades 212. The first rotating shaft 211 is evenly distributed with the first blades 212, and the number of first blades arranged on the first rotating shaft per meter is 28-30. Both ends of the first rotating shaft 211 pass through the cylinder end plate 109 and are supported on the first bearing seat 214.

[0050] The second rotor assembly 220 includes a second rotating shaft 221 and second blades 222. The second rotating shaft 221 is evenly distributed with the second blades 222. The number of second blades 222 arranged on the second rotating shaft 221 per meter is 28-30. Both ends of the second rotating shaft 221 pass through the cylinder end plate 109 and are supported on the second bearing seat 224.

[0051] The first rotor assembly 210 and the second rotor assembly 220 are arranged in an interlaced and overlapping manner. The first rotor assembly 210 and the second rotor assembly 220 are arranged in opposite directions.

[0052] The present invention adopts a dual-axis encrypted blade rotor structure, and 96 blades are arranged on a rotor shaft length of 3.4 meters, which ensures efficient material transportation and can make the water in the cylinder body more violently agitated during cleaning, resulting in better cleaning effect and no dead corner residue. According to different configuration requirements, the rotor blade angle can be customized to achieve different material transportation efficiency. The rotor assembly is connected to the cylinder shaft end hole through the shaft end sealing mechanism and is installed and fixed on the bearing seats 214 and 224 at both ends.

[0053] The double-axis encrypted blade rotor consists of rotor one and rotor two. The two rotors exist separately in two cylinders and rotate in opposite directions. The encrypted rotor structure can improve the uniformity of material dispersion and make the material better mixed with steam and liquid additives. The high-speed rotating encrypted blades can also better chop the meat pulp and fibers, making the material more uniform.

[0054] An inspection door 400 is provided on the upper part of the cylinder 100. The inspection door is provided on the upper part of the cylinder in the present invention, and the conditioner adopts an upper door structure, which can avoid the door seal leakage caused by water washing inside the cylinder, and the seal is more reliable; the water added for water washing can cover the rotor shaft, and the water washing efficiency is higher and the cleaning is cleaner.

[0055] In one embodiment, the inspection door 400 includes a door outer panel 401 , a door inner panel 402 , and a door panel reinforcement rib 403 .

[0056] The door inner plate 402 is arranged inside the door outer plate 401, and the door inner plate 402 matches the inner cavity of the cylinder 100. The inner diameter of the door inner plate is the same as that of the cylinder, and they are completely matched and installed.

[0057] The door outer panel covers the door inner panel. A plurality of door panel reinforcement ribs 403 are arranged between the door inner panel 402 and the door outer panel. Two door body reinforcement ribs are welded inside the door inner panel and the door outer panel to prevent the door body from deforming during use.

[0058] The maximum opening angle of the inspection door 400 is 85°.

[0059] In one embodiment, a matching steam-water co-feeding addition port 404 is provided on the door outer panel 401 and the door inner panel 402, respectively, for adding steam and / or water into the conditioner, and a steam-water co-feeding tee 406 is detachably provided on the steam-water co-feeding addition port. Steam and water addition ports are reserved on the door near the feed port, which is more convenient for production and use. The lower part of the steam-water co-feeding tee is connected to the clamp 407, and the clamp is welded to the pipeline, so that the tee can be quickly disassembled and assembled. The steam-water co-feeding tee can realize the co-feeding of steam and water, and can also add water or steam separately to compensate for the lack of moisture in the material.

[0060] In one embodiment, the outer door panel and the inner door panel are respectively provided with matching meat slurry adding ports 405 for adding meat slurry into the conditioner, and a plug or a meat slurry pipe joint is provided on the meat slurry adding port. All inspection doors are provided with meat slurry adding ports, and adding from top to bottom can achieve better mixing effect and greatly improve production efficiency.

[0061] The inner door panel is provided with a welding hole for the water vapor and meat slurry addition pipe, which passes through the inside of the cylinder. The outer door panel is also provided with a welding hole for the water vapor and meat slurry addition pipe. The meat slurry addition port is flush with the outer door panel surface, and the meat slurry addition port is sealed with a threaded plug. When using, just remove the plug and connect the meat slurry pipe joint to the addition port.

[0062] Specifically, the inspection door 400 is connected to the cylinder structure via a hinge assembly 410. Specifically, the inspection door 400 is arranged on the corresponding inspection port 105. The hinge assembly 410 includes a hinge seat 411 and a hinge 412. The hinge seat 411 is arranged on the cylinder outside another transverse reinforcement rib. The hinge 412 is arranged on the inspection door. The hinge seat 411 and the hinge 412 are connected via a rotating shaft 413.

[0063] In one embodiment, a rotating locking member 420 is provided on the cylinder body and the inspection door to lock the inspection door when the inspection door is closed. Specifically, the rotating locking member includes a first fixing seat 421, a second fixing seat 422, and a locking member 423; the first fixing seat 421 is provided on the cylinder body on the outside of which a transverse reinforcing rib is provided; the second fixing seat 422 is provided on the inspection door; and the locking member 423 is rotatably provided on the first fixing seat 421 via a rotating shaft 424.

[0064] Hinge assemblies and rotating locking parts are welded on the door frame of the cylinder inspection opening to facilitate the installation and fixation of the door body.

[0065] In one embodiment, a travel switch assembly 430 is provided on the inspection door 400 and the cylinder 100 to ensure safety when opening and closing the inspection door. Specifically, the travel switch assembly 430 includes a travel switch contact piece 431 and a travel switch 432. The travel switch contact piece 431 is provided on the inspection door 400, and the travel switch 432 is provided on the cylinder outside the inspection port. The travel switch contact piece is installed on the door handle to ensure safety when the door is opened and closed, and the operation is safe and reliable. A travel switch installation hole is provided on the wrapped cylinder reinforcement rib 140 to install the travel switch.

[0066] In one embodiment, a matching gas spring assembly 440 is provided on the cylinder 100 and the inspection door 400 to assist in automatically opening the inspection door. Specifically, the gas spring assembly 440 includes a gas spring mounting seat 441 and a gas spring 442. The gas spring 442 is mounted on the cylinder outside the inspection port, and the gas spring mounting seat 441 is mounted on the inspection door. A gas spring mounting seat mounting hole is provided on the wrapped cylinder reinforcement rib 140 to install the gas spring mounting seat.

[0067] In one embodiment, a door handle 450 is provided on the door outer panel, and the door handle includes a first bent plate 451, a second bent plate 452, and a connecting rod 453. The first and second bent plates have the same structure, and both include a horizontal portion 4511 and an inclined portion 4512. The inclined portion 4512 is provided at the end of the horizontal portion 4511, and the horizontal portion 4511 is provided at both ends of the door outer panel, and a connecting rod 453 is provided between the inclined portions. The present invention uses a gas spring assembly to assist in automatically opening the inspection door, and uses a single-side extended handle, so that the door is more convenient and safe to open.

[0068] The door handle adopts the long handle type, and the handle is welded on both sides of the door panel. Considering the weight of the door body, mechanical analysis has been done when designing the door handle. This long structure form saves effort and is safe to open the door.

[0069] Preferably, the travel switch contact piece 431 is installed on the horizontal part 4511 of the door handle. The travel switch contact piece is welded on the door handle, and the travel switch contact piece is used in conjunction with the travel switch to ensure the safety of the door when opening and closing. The gas spring mounting seat 441 is installed on the horizontal part 4511 of the door handle. The gas spring mounting seat is welded on the door handle, and the gas spring moves as the door body flips.

[0070] The inspection door structure of the present invention is mainly composed of a door inner panel, a door outer panel, a door body reinforcement rib, a door handle, a hinge assembly, a water vapor co-entry tee, etc. The conditioner of the present invention adopts an upper door structure, and the door body and the cylinder body are connected by hinges and locked by a rotating locking piece. A door edge sealing gasket is installed at the contact position between the door body and the cylinder body, which can avoid water leakage of the door seal caused by water washing inside the cylinder body, and the seal is more reliable. The structural form of the upper door can achieve the water washing amount covering the rotor shaft, and the large water washing efficiency is higher and the cleaning is cleaner; the maximum door opening angle can be achieved 85°, and the large space is convenient for maintenance. The door opening method adopts a gas spring to assist in automatic door opening, and a single-sided extended handle is adopted, which makes the door opening more convenient and safer.

[0071] The cleaning mechanism 300 is used to clean the inside of the barrel 100. In one embodiment, the cleaning mechanisms 300 are respectively disposed on both sides of the barrel 100.

[0072] The cleaning mechanism includes a main pipe 310 , an elastic branch pipe nozzle assembly 320 , and a water inlet pipe 330 .

[0073] A control valve 340 is provided on the main pipe 310, and the control valve 340 is connected to the controller. The control valve 340 is preferably an angle seat valve. The controller is preferably a PLC. An angle seat valve is installed at the end of the water inlet main pipe, and the water spraying time, water spraying pressure, water spraying flow rate, etc. can be controlled by the PLC, so that the water volume can be controlled, water is saved, and the cleaning efficiency is greatly improved.

[0074] In order to fix the cleaning structure on the cylinder, a fixing plate 311 is provided on the main pipe 210 for setting the cleaning mechanism 300 on the cylinder 100. The cleaning mechanism is arranged at the upper side of both sides of the cylinder, and the fixing plate 311 is fixed to the wrapped cylinder reinforcement rib 140 by bolts.

[0075] The elastic branch nozzle assembly 320 is evenly distributed on the main pipe. The elastic branch nozzle assembly 320 includes a nozzle 321, a connection seat 322, and a metal hose 323 arranged in sequence. The connection seat 322 is connected to the water inlet pipe 330, and is used to set the nozzle in the water inlet pipe, and the outer surface of the nozzle is flush with the inner surface of the cylinder. The nozzle 321 is used to eject high-pressure spray into the cylinder, and the impact surface of the high-pressure spray ejected by the nozzle is tangent to the rotating shaft surface of the rotor assembly. Preferably, as Fig.16 As shown, the spray angle of the nozzle 321 is 110°; the high-pressure sprays ejected from adjacent nozzles 321 overlap each other, and the overlap rate is greater than 15%.

[0076] The water inlet pipe 330 is arranged at the upper part of the cylinder 100. The water inlet pipe 330 is detachably connected to the corresponding elastic branch nozzle assembly 320. Specifically, 8 water inlet pipes are welded on both sides of the cylinder, and the nozzle is connected to the water inlet pipe on the upper part of the cylinder. The nozzle is inserted into the water inlet pipe of the cylinder, and the connecting seat and the water inlet pipe port of the cylinder are tightened by threads. Preferably, the angle between the central axis of the water inlet pipe 330 and the vertical central axis of the corresponding cylinder is 45-60°. Specifically, water inlet pipes are welded on both sides of the upper part of the cylinder, and the water inlet pipes are preferably welded at an inclination angle of 60° to ensure that the water spray is directly facing the rotor shaft to achieve a better cleaning effect.

[0077] The present invention adopts a cleaning mechanism to clean the rotor shaft and cylinder residues. The water inlet pipe is arranged in the upper half of the cylinder. The pipeline is installed in the form of a hose, which is easy to disassemble and the arrangement is safer and more convenient. The cleaning nozzles are evenly distributed on both sides of the cylinder. The number of nozzles and the spraying angle can be calculated to achieve full coverage of the rotor shaft and the inside of the cylinder, thereby achieving cleaning without dead angles.

[0078] The present invention provides a conditioner with two cleaning mechanisms, which are respectively arranged on the upper half of the cylinder and are connected and fixed to the wrapped cylinder reinforcement ribs through four pipeline fixing plates on the main pipeline.

[0079] The nozzle is connected to the water inlet pipe on the upper part of the cylinder. The nozzle is inserted into the water inlet pipe of the cylinder. The connecting seat and the water inlet pipe port of the cylinder are tightened by threads. The elastic branch pipe of the elastic branch pipe spray group assembly adopts a C-type metal hose, which can flexibly adjust the installation space and facilitate installation and disassembly operations.

[0080] The angle of the cylinder water inlet pipe is 60°, and the nozzle sprays high-pressure water into the cylinder through the cylinder water inlet pipe. The impact direction of the high-pressure spray ejected by the nozzle is tangent to the surface of the rotor shaft, which can achieve high-pressure washing of residual materials on the surface of the rotor shaft. At the same time, 8 cylinder water inlet pipes are arranged on both sides of the cylinder. The selected nozzle can achieve 110° high-pressure spray. The overlap rate of high-pressure spray of adjacent nozzles exceeds 15%, which can achieve high-pressure spray covering the entire rotor shaft, so as to better and more comprehensively clean the residual materials on the rotor shaft.

[0081] The water inflow inside the cylinder can reach a level above the shaft. The large amount of water plus the high-speed rotation and stirring cleaning of the dual rotor assembly can achieve the best cleaning effect and achieve no residue inside the cylinder. An angle seat valve is installed on the main pipe, and the angle seat valve can be controlled by PLC to achieve precise control of the water inlet pressure and water flow, achieving the purpose of both efficient cleaning and water conservation.

[0082] In one embodiment, a shaft end sealing structure 500 is disposed between the rotor assembly 200 and the end plate 109 of the cylinder, and includes a sealing seat 510 , a sealing assembly 520 , and a sealing gland 530 .

[0083] The sealing seat 510 is sleeved on the rotor assembly 200 and is located in the end plate mounting hole 1090. Specifically, in one embodiment, the sealing seat 510 is a convex structure, including a first cylindrical portion 511 and a second cylindrical portion 512, and the outer diameter of the first cylindrical portion 511 is greater than the outer diameter of the second cylindrical portion 512.

[0084] The first cylindrical portion 511 fits with the corresponding end surface of the cylinder end plate 109. The first cylindrical portion 511 is provided with an oil injection hole 5110. The oil injection holes 5111 are arranged radially. When the oil injection hole 5111 is in a non-oil injection state, it is closed with a plug 5112. The axial mounting holes 5111 are evenly distributed on the first cylindrical portion 511. The number of the axial mounting holes 5111 is preferably 4. In one embodiment, a sealing gasket 525 is provided between the first cylindrical portion 511 and the corresponding end surface of the cylinder end plate 109. The sealing gasket 525 is evenly distributed with mounting holes 5250. The mounting holes 5250 match the axial mounting holes 5111. The number of the mounting holes 5250 is preferably 4.

[0085] The second cylindrical portion 512 is disposed in the end plate mounting hole 1090; a convex ring 513 is radially disposed on the inner side of the end of the second cylindrical portion 512. A sealing ring mounting groove 5130 is machined on the inner end surface of the convex ring 513. The sealing ring spacer 523 matches the oil injection hole 5111 on the first cylindrical portion 511.

[0086] The sealing assembly 520 is sleeved on the rotor assembly 200 , and the sealing assembly 520 includes a POF sealing ring 521 , a same-direction double-lip sealing member 522 , and a sealing packing 524 .

[0087] The POF sealing ring 521 is disposed on the inner end surface of the sealing seat 510. Specifically, the POF sealing ring 521 is installed in the sealing ring installation groove 5130. The POF sealing ring 521 is in contact with the corresponding end surface of the rotating shaft journal of the rotor assembly 200.

[0088] The same-direction double-lip seal 522 and the sealing packing 524 are arranged on the inner side of the sealing seat 510 from the inside to the outside, and a sealing ring spacer 523 is arranged between the same-direction double-lip seal 522 and the sealing packing 524. Specifically, the same-direction double-lip seal 522, the sealing ring spacer 523, and the sealing packing 524 are arranged on the outer side of the convex ring 513. The POF sealing ring 521 and the same-direction double-lip seal 522 rotate synchronously with the rotor assembly 200.

[0089] The present invention adopts an oil seal plus a same-direction double-lip seal shaft end sealing structure, which can effectively isolate water from leaking from the end plate shaft end; a rubber sealing gasket is installed on the contact surface between the sealing seat and the cylinder end plate, and a POF sealing ring is installed on the inner end surface of the sealing seat to ensure the sealing of the connection with the rotor shaft, thereby greatly improving the sealing performance.

[0090] The sealing gland 530 is sleeved on the rotor assembly and is used to axially compress the sealing assembly 520 .

[0091] The locking member 540 is used to set the sealing gland 530 and the sealing seat 510 on the end plate 109 of the cylinder. The locking member 540 is preferably a hexagon socket bolt. The connection between the shaft end sealing structure and the cylinder is connected by four hexagon socket bolts, which makes disassembly and installation more convenient. Specifically, the sealing assembly is bolted and fixed to the end plate through four bolt holes on the sealing seat.

[0092] The shaft end sealing structure is embedded in the installation hole of the shaft end plate, and the sealing cover is fixed to the equipment end plate by bolts to fix the shaft end sealing assembly. The POF sealing ring, the same direction double lip sealing ring, and the sealing packing are combined to complete the sealing of the rotor shaft head. The fitting surface of the sealing assembly and the end plate is sealed by the shaft end sealing gasket. The POF sealing ring and the same direction double lip sealing ring rotate with the rotation of the rotor shaft to achieve a better sealing effect. The entire sealing assembly can seal both materials and water vapor to prevent leakage.

[0093] The present invention adopts a combined sealing structure. The whole machine forms a closed cylinder structure through efficient sealing, which can ensure that the water inside the cylinder is fully stirred and cleaned under the high-speed rotation of the double-axis encrypted blade rotor in the cylinder, with higher cleaning efficiency, no dead corner residue, and greater safety and reliability; the seal is mainly composed of three parts, a shaft end sealing structure, a gate seal at the discharge port, and a sealing strip seal at the inspection door; the shaft end seal is an oil seal plus a double-lip shaft end seal structure, the discharge port seal is a gate seal structure, the inspection door is an upward opening door, and a sealing strip is installed on the side.

[0094] In one embodiment, the conditioner 10 further includes a power unit 600, including a motor 610, a belt transmission mechanism 620, and a reduction gearbox 630 connected in sequence, and the output end of the reduction gearbox is connected to the rotor assembly via a coupling. The power unit is a transmission method of a motor plus a pulley, and is connected to the rotor shaft with a reduction gearbox plus a coupling to transmit power to the rotor shaft, driving the rotor shaft to rotate.

[0095] Example 2 The conditioner cleaning method is implemented using the conditioner of any one of Embodiment 1.

[0096] Specifically, the above cleaning method includes: The control valve 340 on the main pipe of the cleaning mechanism 300 is opened, and the water 700 passes through the main pipe 310 and the elastic branch pipe nozzle assembly 320 to form a high-pressure spray and spray into the cylinder 100, and the high-pressure spray cleans the rotating shaft surface of the rotor assembly 200; At the same time, the rotor assembly 200 is operated at a high speed. When the water rotates at a high speed, the blades 212 and 222 of the rotor assembly stir the water to clean the inside of the cylinder. When the water level is above the rotating shafts 211 and 221 of the rotor assembly 200, stirring and cleaning with a large amount of water is achieved; After cleaning, open the discharge valve and drain the water.

[0097] The internal cleaning of the equipment is mainly done before the customer changes the formula and starts production again. The staff only needs to start it with one button, turn on the button of the control angle seat valve, and the water passes through the cleaning pipeline and the nozzle device to form a high-pressure spray and spray into the cylinder. The high-pressure spray can clean the surface of the rotor shaft very well; at the same time, start the equipment to let the shaft of the rotor assembly run at high speed. When the water rotates at high speed, the paddles will stir the water to clean the inside of the cylinder. When the water level is above the rotor shaft, a large amount of water can be stirred for cleaning, and the cleaning will be cleaner. After cleaning, open the outlet gate and the water is discharged through the bypass. If the requirements cannot be met after one cleaning, multiple cleanings can be performed according to customer requirements. This cleaning method saves time and effort, and is convenient and fast.

[0098] The cleaning time can be determined according to the actual situation of the customer. If the production suspension time is long and the residual material becomes hardened, high-pressure water mist can be sprayed through the nozzle to soften the material, and then the water stirring cleaning time can be extended to ensure and achieve the cleaning effect.

[0099] The present invention is not limited to the above-mentioned embodiments. Based on the technical solution disclosed in the present invention, technicians in this field can make some substitutions and changes to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and changes are all within the protection scope of the present invention.

Claims

1. Conditioner, characterized by: include: A cylinder, wherein a rotor assembly is arranged inside the cylinder; an inspection door is arranged at the upper part of the cylinder; A cleaning mechanism is used to clean the inside of the cylinder, the cleaning mechanism includes a main pipe, an elastic branch pipe nozzle assembly, and a water inlet pipe, the elastic branch pipe nozzle assemblies are evenly distributed on the main pipe; the water inlet pipe is arranged on the upper part of the cylinder; the elastic branch pipe nozzle assembly is detachably connected to the corresponding water inlet pipe.

2. The conditioner according to claim 1, characterized in that: The cleaning mechanisms are respectively arranged on both sides of the cylinder.

3. The conditioner according to claim 1, characterized in that: A control valve is arranged on the main pipe, and the control valve is connected to a controller; a fixing plate is arranged on the main pipe, and is used to arrange the cleaning mechanism on the cylinder; The elastic branch nozzle assembly comprises a nozzle, a connection seat and a metal hose which are arranged in sequence; the connection seat is connected to the water inlet pipe and is used to set the nozzle in the water inlet pipe, and the outer surface of the nozzle is arranged flush with the inner surface of the cylinder; the nozzle is used to eject high-pressure spray into the cylinder, and the impact surface of the high-pressure spray ejected by the nozzle is tangent to the rotating shaft surface of the rotor assembly; the spray angle of the nozzle is 110°; the high-pressure sprays ejected by adjacent nozzles overlap each other, and the overlap rate is greater than 15%; The angle between the central axis of the water inlet pipe and the corresponding vertical central axis of the cylinder is 45-60°.

4. The conditioner according to claim 1, characterized in that: A shaft end sealing structure is provided between the rotor assembly and the end plate of the cylinder, comprising: A sealing seat, sleeved on the rotor assembly and located in the mounting hole of the end plate; A sealing assembly is sleeved on the rotor assembly, and the sealing assembly includes a POF sealing ring, a same-direction double-lip sealing ring, and a sealing packing; the POF sealing ring is arranged on the inner end face of the sealing seat, and the POF sealing ring is in contact with the end face of the rotating shaft journal of the rotor assembly; the same-direction double-lip seal and the sealing packing are arranged on the inner side of the sealing seat from inside to outside; the POF sealing ring and the same-direction double-lip sealing ring rotate synchronously with the rotor assembly; a sealing ring spacer is arranged between the same-direction double-lip sealing ring and the sealing packing; A sealing gland, used for axially compressing the sealing assembly; The locking piece is used to arrange the sealing gland and the sealing seat on the end plate of the cylinder.

5. The conditioner according to claim 4, characterized in that: The sealing seat is a convex structure, including a first cylindrical portion and a second cylindrical portion, and the outer diameter of the first cylindrical portion is greater than the outer diameter of the second cylindrical portion; The first cylindrical portion is in contact with the corresponding end surface of the cylinder end plate; an oil injection hole is provided on the first cylindrical portion; The second cylindrical portion is arranged in the mounting hole of the end plate; a convex ring is radially arranged on the inner side of the end of the second cylindrical portion; a sealing ring mounting groove is processed on the inner end surface of the convex ring, and the POF sealing ring is arranged in the sealing ring mounting groove; The unidirectional double-lip sealing ring, the sealing ring spacer, and the sealing packing are arranged on the outer side of the convex ring; the sealing ring spacer cooperates with the oil filling hole on the first cylindrical part.

6. The conditioner according to claim 5, characterized in that: A sealing gasket is arranged between the first cylindrical portion and the corresponding end surface of the cylinder end plate, and a locking member mounting hole is arranged on the sealing gasket.

7. The conditioner according to claim 1, characterized in that: The cylinder body is a double cylinder with equal diameters and overlapped; A plurality of inspection openings are arranged on the top of the cylinder along the length direction of the cylinder; and the inspection door is arranged on the corresponding inspection openings via a hinge assembly.

8. The conditioner according to claim 7, characterized in that: The inspection door comprises: Door outer panels; A door inner panel is arranged on the inner side of the door outer panel, and the door inner panel matches the inner cavity of the cylinder; a plurality of door panel reinforcing ribs are arranged between the door inner panel and the door outer panel; The maximum opening angle of the inspection door is 85°.

9. The conditioner according to claim 8, characterized in that: The door outer plate and the door inner plate are respectively provided with matching water vapor co-introduction ports for adding steam and / or water into the conditioner, and the water vapor co-introduction ports are detachably provided with a water vapor co-introduction tee; The outer door panel and the inner door panel are respectively provided with matching meat slurry adding ports for adding meat slurry into the conditioner, and the meat slurry adding ports are provided with plugs or meat slurry pipe joints.

10. The conditioner according to claim 7, characterized in that: The inspection opening is provided with transverse reinforcing ribs and longitudinal reinforcing ribs; the transverse reinforcing ribs penetrate the top of the cylinder in the length direction; The transverse reinforcing ribs and the longitudinal reinforcing ribs are respectively provided with sealing members for sealing the inspection door and the cylinder body.

11. The conditioner according to claim 10, characterized in that: The cylinder and the inspection door are provided with a matching rotating locking member, which is used to lock the inspection door when closing the inspection port; the rotating locking member includes a first fixing seat, a second fixing seat, and a locking member; the first fixing seat is provided on the cylinder on the outside of which a transverse reinforcing rib is provided; the second fixing seat is provided on the inspection door; the locking member is rotatably provided on the first fixing seat; The hinge assembly includes a hinge seat and a hinge. The hinge seat is arranged on a cylinder outside another transverse reinforcement rib. The hinge is arranged on the inspection door. The hinge seat and the hinge are connected via a rotating shaft.

12. The conditioner according to claim 7, characterized in that: The inspection door and the cylinder are provided with a matching travel switch assembly to ensure safety when opening and closing the inspection door; The travel switch assembly comprises a matched travel switch contact piece and a travel switch. The travel switch contact piece is arranged on the inspection door, and the travel switch is arranged on the cylinder outside the inspection port.

13. The conditioner according to claim 8, characterized in that: The cylinder and the inspection door are provided with a matching gas spring assembly for assisting in automatically opening the inspection door; The gas spring assembly comprises a gas spring mounting seat and a gas spring. The gas spring is mounted on a cylinder outside the inspection port, and the gas spring mounting seat is mounted on the inspection door.

14. The conditioner according to claim 8, characterized in that: A door handle is arranged on the door outer panel, and the door handle includes two bent plates and a connecting rod; the bent plate includes a horizontal portion and an inclined portion arranged at the end of the horizontal portion, the horizontal portion is arranged at both ends of the door outer panel, and the connecting rod is arranged between the inclined portions.

15. The conditioner according to claim 1, characterized in that: The cylinder is provided with a feed inlet, a discharge port, and a steam outlet, wherein the feed inlet and the discharge port are located at two ends of the cylinder; The steam outlet and the material outlet are located at the same end of the cylinder, and the steam outlet is located at the top of the cylinder; The discharge port is located at the bottom of the cylinder; A steam condensate collection port is provided on the top of the cylinder; A steam pipeline is arranged at the bottom of the cylinder.

16. The conditioner according to claim 15, characterized in that: A valve is provided on the discharge port, and the valve is connected to the controller via a valve driving member; A second sealing member is arranged between the valve and the discharge port.

17. The conditioner according to claim 1, characterized in that: The rotor assembly comprises a first rotor assembly and a second rotor assembly which are arranged in parallel. The first rotor assembly and the second rotor assembly are arranged alternately and overlapped. The first rotor assembly and the second rotor assembly are arranged in opposite directions.

18. The conditioner according to claim 17, characterized in that: The first rotor assembly and the second rotor assembly both include a rotating shaft and blades arranged on the rotating shaft, and the number of blades arranged on the rotating shaft is 28-30 per meter.

19. The conditioner according to claim 7, characterized in that: A bottom support is provided at the bottom of the cylinder, and a mounting waist hole is processed on the bottom support for placing the cylinder; The cylinder is provided with wrapped cylinder reinforcement ribs for reinforcing and supporting the cylinder and installing the cleaning mechanism; The material of the conditioner is stainless steel.

20. The conditioner according to claim 1, characterized in that: The conditioner also includes a power unit, including a motor, a belt transmission mechanism, and a reduction gear box connected in sequence, and the output end of the reduction gear box is connected to the rotor assembly via a coupling.

21. A method for cleaning a conditioner, characterized in that: The cleaning method is implemented using the conditioner according to any one of claims 1 to 20.

22. The method for cleaning a conditioner according to claim 21, wherein: The cleaning method comprises: Open the control valve on the main pipe of the cleaning mechanism, and water passes through the main pipe and the elastic branch pipe nozzle assembly to form a high-pressure spray that is sprayed into the cylinder body. The high-pressure spray cleans the shaft surface of the rotor assembly. At the same time, the rotor assembly is operated at high speed. When the water rotates at high speed, the blades of the rotor assembly stir the water to clean the inside of the cylinder. When the water level is above the shaft of the rotor assembly, stirring and cleaning with a large amount of water is achieved; After cleaning, open the discharge valve and drain the water.

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