Manufacturing method of natural sponge and mattress with natural sponge

Abstract

The invention relates to the technical field of mattresses, and particularly discloses a manufacturing method of natural sponge and a mattress with the natural sponge. The mattress body is sequentially provided with a first all-cotton woven fabric layer, a first plant fiber cotton layer, a first anti-gravity breast-friendly cotton layer, a glue-free mini bubble spring layer, a natural breathable moisture absorption layer, a first environment-friendly sound insulation fiber cotton layer, a handmade cotton and linen bag micro-sensing spring layer and a second environment-friendly sound insulation fiber cotton layer from top to bottom; the natural breathable moisture absorption layer is made of natural sponge, and the natural breathable moisture absorption layer is made of natural sponge. The health-care pillow is good in moisture absorption effect, high in air permeability, capable of reducing unnecessary turning-over times during sleep, prolonging deep sleep time, discharging accumulated moisture in a self-healing mode, natural in mildew prevention, capable of effectively resolving moisture of a human body to zero, capable of thoroughly relaxing the neck, the shoulders and the waist, free of blocking blood circulation, resistant to allergy, capable of accelerating metabolism and not prone to fatigue and aching pain. Richer, lasting and stable sleep experience is provided.

Description

Technical Field

[0001] The invention relates to the technical field of mattresses, and in particular to a method for making a natural sponge and a mattress having the natural sponge. Background Art

[0002] Health begins with sleep. The quality of sleep directly affects people's quality of life and work efficiency. Poor sleep quality can impair people's thinking and memory functions, affect emotional state, reduce people's immunity and hormone effects, and cause symptoms such as ulcers and unstable blood pressure. A good sleep is the best medicine to maintain your body.

[0003] People work hard in the busy city, and when they get home, they all hope to have a comfortable resting environment and good sleep quality. However, after a night's sleep, waist soreness, back pain and other discomforts often linger. After excluding personal reasons, perhaps you should pay attention to the mattress that accompanies your body.

[0004] There are many common mattress materials now, which can be roughly divided into the following categories:

[0005] Spring mattress: generally made of spring as the main material, with auxiliary sponge, latex and other materials on the surface. Palm mattress: divided into coconut palm mattress and mountain palm mattress, one is made of coconut shell as the main material, and the other is made of mountain palm as the main material; Sponge mattress: according to the function and characteristics, it is also divided into ordinary sponge and slow rebound memory foam; 3D high-tech material mattress: mainly made of high-tech materials, using 3D design to solve problems such as elasticity, support, and breathability; Latex mattress: latex mattress is more popular, and it is necessary to distinguish whether it is 100% pure latex; ordinary cotton, silk cotton and other mattresses are not considered mattresses, but basically a layer of cushion; some mattresses have latex on one side and spring on the other side, or a combination of coconut palm and sponge, etc., not a single material.

[0006] Existing mattresses basically achieve different sleeping sensations through ordinary sponges, latex, memory foam, springs and other materials. However, they cannot reduce the number of unnecessary tossing and turning during sleep, the deep sleep time is less, the waist and back cannot be completely relaxed in a natural state, and they cannot provide a richer, more lasting and stable sleeping experience. Summary of the invention

[0007] The technical problem to be solved by the present invention is to provide a method for making a natural sponge and a mattress with a natural sponge in response to the above-mentioned defects of the prior art, so as to solve the problems that the existing mattresses cannot reduce the number of unnecessary tossing and turning during sleep, the deep sleep time is short, the waist and back cannot be completely relaxed in a natural state, and a richer, more lasting and stable sleeping experience cannot be provided.

[0008] In order to solve the above technical problems, the technical solution of the present invention is:

[0009] A method for making a natural sponge comprises the following steps:

[0010] Step 1: Manually dive into the seabed to pick deep-sea sponges. After landing, they are repeatedly filtered and washed to remove seaweed, sand, broken shells and other marine impurities, and then trimmed and bleached;

[0011] Step 2: Soak the deep-sea sponge in clean water to make it soft, add strong acidic liquid and assist heating;

[0012] Step 3: prepare the soaked sponge water, add hydrochloric acid, filter, remove lead, and reduce it to make it purer;

[0013] Step 4: Manually cut and trim the deep-sea sponge. Each deep-sea sponge must be trimmed hundreds of times.

[0014] Step 5: Press, shape, dry, sterilize and disinfect the soaked deep-sea sponge to finally make it into a natural sponge.

[0015] Preferably, in step 2, the immersion time of the deep-sea sponge and the carbamyl chemical reaction of the product itself can be controlled to keep its pure natural characteristics.

[0016] Preferably, the production method further comprises conducting quality inspection on the natural sponge, packaging the qualified ones, and packaging them in cartons or PE bags to ensure the integrity and hygiene of the deep-sea natural sponge.

[0017] In order to solve the above technical problems, the present invention also provides a mattress with natural sponge, including a mattress body, wherein the mattress body is sequentially provided with a first cotton woven fabric layer, a first plant fiber cotton layer, a first anti-gravity lactic cotton layer, a glue-free mini bubble spring layer, a natural breathable and moisture-absorbing layer, a first environmentally friendly sound insulation fiber cotton layer, a handmade cotton and linen bag micro-sensing spring layer, a second environmentally friendly sound insulation fiber cotton layer, an environmentally friendly high-elastic cotton layer and a breathable and thickened 3D mesh fabric layer from top to bottom, and the natural breathable and moisture-absorbing layer is made of natural sponge.

[0018] Preferably, a top pad is provided at the upper end of the mattress body, and the top pad is provided with a second cotton woven fabric layer, a second plant fiber cotton layer, a second anti-gravity milk-friendly cotton layer, an environmentally friendly soft cotton layer, a third plant fiber cotton layer and a third cotton woven fabric layer in sequence from top to bottom.

[0019] Preferably, the glue-free mini bubble spring layer is composed of a plurality of evenly distributed mini bubble springs, and the handmade cotton and linen bag micro-sensing spring layer includes a plurality of evenly distributed micro-sensing springs, and the micro-sensing spring is composed of a spring and pure linen and cotton cloth covering the outside of the spring.

[0020] Preferably, the first environmentally friendly sound insulation fiber cotton layer and the second environmentally friendly sound insulation fiber cotton layer are both made of sound insulation fiber cotton, the environmentally friendly high-elastic cotton layer is made of high-elastic cotton, and the breathable and thickened 3D mesh fabric layer is made of 3D mesh fabric.

[0021] Preferably, the first pure cotton woven fabric layer, the second pure cotton woven fabric layer and the third pure cotton woven fabric layer are all made of pure cotton woven fabric, the first plant fiber cotton layer, the second plant fiber cotton layer and the third plant fiber cotton layer are all made of plant fiber cotton, and the first anti-gravity lactophilic cotton layer, the second anti-gravity lactophilic cotton layer and the environmentally friendly soft cotton layer are all made of latex sponge.

[0022] By adopting the above technical scheme, the present invention provides a method for making a natural sponge and a mattress with a natural sponge, which have the following beneficial effects: the mattress body in the mattress is sequentially provided with a first cotton woven fabric layer, a first plant fiber cotton layer, a first anti-gravity lactic cotton layer, a glue-free mini bubble spring layer, a natural breathable moisture absorption layer, a first environmentally friendly sound insulation fiber cotton layer, a handmade cotton and linen bag micro-sensing spring layer, a second environmentally friendly sound insulation fiber cotton layer, an environmentally friendly high-elastic cotton layer and a breathable and thickened 3D mesh fabric layer from top to bottom; the natural breathable moisture absorption layer is made of natural sponge, and the natural sponge allows free circulation in the mattress to disperse the body during sleep Contact with the mattress generates heat and moisture, soft touch, good air permeability, allowing the body and the mattress to breathe together, good moisture absorption effect, strong air permeability, anti-static, high environmental protection coefficient, pure natural sponge, moderate hardness and softness during sleep, unobstructed sponge pores, accumulated moisture is self-healing and discharged, natural mildew prevention, effectively eliminates human body moisture to zero, completely relaxes the neck, shoulders and waist, does not hinder blood circulation, is anti-allergic, accelerates metabolism, is not easy to produce fatigue and soreness, reduces unnecessary tossing and turning during sleep, increases deep sleep time, allows the waist and back to be completely relaxed in a natural state, and can provide a richer, more lasting and stable sleep experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is an exploded view of the mattress of the present invention;

[0024] Figure 2 is a three-dimensional diagram of a mattress in the present invention;

[0025] In the figure, 1- mattress body, 2- top pad, 3- first cotton woven fabric layer, 4- first plant fiber cotton layer, 5- first anti-gravity lactic cotton layer, 6- glue-free mini bubble spring layer, 7- natural breathable moisture absorption layer, 8- first environmentally friendly sound insulation fiber cotton layer, 9- handmade cotton linen bag micro-sensing spring layer, 10- second environmentally friendly sound insulation fiber cotton layer, 11- environmentally friendly high elastic cotton layer, 12- breathable thickened 3D mesh fabric layer, 13- second cotton woven fabric layer, 14- second plant fiber cotton layer, 15- second anti-gravity lactic cotton layer, 16- environmentally friendly soft cotton layer, 17- third plant fiber cotton layer, 18- third cotton woven fabric layer. DETAILED DESCRIPTION

[0026] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0027] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0029] like Figure 1-2As shown, the mattress with natural sponge includes a mattress body 1, and the mattress body 1 is provided with a first cotton woven fabric layer 3, a first plant fiber cotton layer 4, a first anti-gravity lactic cotton layer 5, a glue-free mini bubble spring layer 6, a natural breathable and moisture-absorbing layer 7, a first environmentally friendly sound insulation fiber cotton layer 8, a handmade cotton and linen bag micro-sensing spring layer 9, a second environmentally friendly sound insulation fiber cotton layer 10, an environmentally friendly high-elastic cotton layer 11 and a breathable and thickened 3D mesh fabric layer 12 in sequence from top to bottom, and the natural breathable and moisture-absorbing layer 7 is made of natural sponge. Understandably, this mattress combines unique natural sponge with independent cloth bags, with natural sponge as the core of the design. Through manual cutting and staggered arrangement and combination, it achieves airbag-like support and wrapping, and starts from three dimensions to bring users a full range of comfortable sleeping experience; through natural sponge to absorb moisture, so as to achieve the effect of human body dehumidification, and fully fit the human body; perfectly release harmful substances from the body, capture subtle changes in posture, and improve the quality of healthy sleep; the glue-free mini bubble spring layer 6 and the handmade cotton and linen bag micro-spring layer 9 can effectively support the pressure given to the mattress by the body; the natural sponge allows the air to circulate freely in the mattress, dispersing the heat and moisture generated by the contact between the body and the mattress during sleep, the soft touch and good air permeability allow the body and the mattress to breathe together.

[0030] Specifically, the top end of the mattress body 1 is provided with a top pad 2, and the top pad 2 is provided with a second cotton woven fabric layer 13, a second plant fiber cotton layer 14, a second anti-gravity milk-friendly cotton layer 15, an environmentally friendly soft cotton layer 16, a third plant fiber cotton layer 17 and a third cotton woven fabric layer 18 in order from top to bottom. It can be understood that the top pad 2 is detachably connected to the mattress body 1, and can be used for multiple purposes, suitable for wrapping and lightness, and the hardness can be adjusted manually. The inner filling material is clear at a glance, and while enjoying a peaceful sleep, the comfort is locked, the side is fixed, and it is not easy to shift.

[0031] Specifically, the glue-free mini bubble spring layer 6 is composed of several evenly distributed mini bubble springs, and the handmade cotton and linen bag micro-sensing spring layer 9 includes several evenly distributed micro-sensing springs, which are composed of springs and pure linen cotton cloth wrapped on the outside of the springs. It can be understood that the mini bubble spring adopts a multiple pressure relief system design, embraces deep sleep, and helps to sleep better. The thickened cushion layer is fluffy and full, allowing the body to stretch to a greater extent, lying down to relieve pressure at a deep level, and the micro-sensing MINI spring has multiple contact points to support the human body, recognize the sleeping posture in real time, and flexibly buffer and release pressure, so that tense muscles can relax quickly, and balanced support can provide stable sleep; the pure cotton and linen cloth is hand-sewn to improve durability and avoid friction noise, will not be weathered, prevent static electricity, and will not hinder the elasticity and toughness of the spring itself.

[0032] Specifically, the first environmentally friendly sound insulation fiber cotton layer 8 and the second environmentally friendly sound insulation fiber cotton layer 10 are both made of sound insulation fiber cotton, the environmentally friendly high elastic cotton layer 11 is made of high elastic cotton, and the breathable thickened 3D mesh fabric layer 12 is made of 3D mesh fabric; the first cotton woven fabric layer 3, the second cotton woven fabric layer 13 and the third cotton woven fabric layer 18 are all made of cotton woven fabric, the first plant fiber cotton layer 4, the second plant fiber cotton layer 14 and the third plant fiber cotton layer 17 are all made of plant fiber cotton, the first anti-gravity lactophilic cotton layer 5, the second anti-gravity lactophilic cotton layer 15 and the environmentally friendly soft cotton layer 16 are all made of latex sponge; the cotton woven fabric has a waterproof function, is sweat-absorbent, breathable, soft, not easy to be allergic, and not easy to get Compared with ordinary knitting, the wool ball has increased the weaving of the upper and lower dimensions, making the mattress fabric more three-dimensional and firm. The addition of cotton material makes the fabric skin-friendly and constant temperature. The plant fiber cotton is a renewable and environmentally friendly material with similar properties to wool. It feels soft and light, and has excellent moisture absorption and release properties. The anti-gravity milk-friendly cotton has good comfort, breathability, flexibility and resilience, and is not easy to deform. It is static-free, mildew-proof, dust-proof, and inhibits the growth of bacteria and parasites. It is skin-friendly, soft and sticky, with high elasticity, which can meet the needs of people of different weights. The good support can adapt to various sleeping positions of sleepers and has the function of correcting bad sleeping positions. The environmentally friendly and soft cotton has good support, relieves muscle fatigue, and allows both the body and mind to relax.

[0033] Specifically, the method for making the natural sponge comprises the following steps:

[0034] Step 1: Manually dive into the seabed to pick deep-sea sponges. After landing, they are repeatedly filtered and washed to remove seaweed, sand, broken shells and other marine impurities, and then trimmed and bleached;

[0035] Step 2: Soak the deep-sea sponge in clean water to make it soft, add strong acidic liquid and assist heating;

[0036] Step 3: prepare the soaked sponge water, add hydrochloric acid, filter, remove lead, and reduce it to make it purer;

[0037] Step 4: Manually cut and trim the deep-sea sponge. Each deep-sea sponge must be trimmed hundreds of times.

[0038] Step 5: After soaking, the deep-sea sponge is squeezed, shaped, dried, sterilized and disinfected to finally be made into a natural sponge. The prepared sponge is dried to effectively reduce the fiber spinning phenomenon and ensure the quality of the deep-sea natural sponge.

[0039] Understandably, deep-sea natural sponges come from the pure Aegean Sea in Greece. Due to the abundant sunshine and moderate temperature in the warm ocean waters all year round, coupled with rich mineral elements, they create tough, durable, delicate and silky natural sponges, natural growth, deep-sea salvage (artificially picking high-quality sponges in the sea area of ​​37° north latitude, attached to the seabed rocks of 20 meters to more than 200 meters, only growing 1-3 cm per year, and the output is scarce). Natural sponges are not industrial replicas. Every shape and structure is a gift from nature and a unique existence. Despite the advancement of technology today, from picking to the final product, all links cannot be replaced by machinery and can only be handled manually. Every sponge is precious. Features: pure natural, strong water absorption, firm and non-deformed when dry, super soft when wet, natural fibers are rich in seabed minerals, anti-static; natural sponges have low density, excellent elasticity, high shock absorption and sound insulation performance, health, not easy to grow mold, O formaldehyde, O pollution, high environmental protection coefficient, easy to air dry, durable, practical and long service life. Hardness: (1) Whether lying on your back or side, it can automatically shape the comfort effect according to the needs of the human body, effectively eliminate the moisture of the human body, and completely relax the neck, shoulders and waist. (2) It does not hinder blood circulation, is not easy to cause fatigue and soreness, reduces the number of unnecessary tossing and turning during sleep, and increases the time of deep sleep. Breathability: Natural sponge has a strong moisture absorption effect and has strong breathability. It breathes through the pores on the body. The pores of the sponge are unobstructed, and the accumulated moisture is discharged by itself. It has excellent breathability and is naturally mildew-proof. It improves the quality of healthy sleep and is suitable for babies, pregnant women and people with sensitive skin. Production and formation: The raw material of deep-sea natural sponge is seaweed fiber. Although sponge has natural ingredients, the main component of seaweed fiber is seaweed charcoal. After special treatment, seaweed charcoal can become seaweed fiber, so seaweed sponge has high thermal insulation. When seaweed sponge comes into contact with the human body, friction will occur between molecules, thereby generating a thermal reaction and causing the skin temperature to rise. Seaweed sponge can also produce negative ions, so seaweed sponge has the dual functions of heat preservation and health care. If seaweed sponge products are used for a long time, the blood circulation in the body will be accelerated, which has the effects of heat preservation, antibacterial and easy cleaning.

[0040] It can be understood that in step 2, the immersion time of the deep-sea sponge and the carbamyl chemical reaction of the product itself can be controlled to keep its pure natural characteristics; the production method also includes quality inspection of the natural sponge, packaging after passing the inspection, and packaging in cartons or PE bags to ensure the integrity and hygiene of the deep-sea natural sponge.

[0041] It can be understood that the present invention has a reasonable design and unique structure. The natural sponge has unobstructed pores, and the accumulated moisture is discharged by self-healing. It is naturally mildew-proof, effectively eliminates human body moisture to zero, completely relaxes the neck, shoulders and waist, does not hinder blood circulation, is anti-allergic, accelerates metabolism, is not easy to produce fatigue and soreness, reduces the number of unnecessary tossing and turning during sleep, increases deep sleep time, allows the waist and back to be completely relaxed in a natural state, and can provide a richer, more lasting and stable sleep experience.

[0042] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A method for making a natural sponge, characterized in that: The following steps are involved: Step 1: Manually dive into the seabed to pick deep-sea sponges. After landing, they are repeatedly filtered and washed to remove seaweed, sand, broken shells and other marine impurities, and then trimmed and bleached; Step 2: Soak the deep-sea sponge in clean water to make it soft, add strong acidic liquid and assist heating; Step 3: prepare the soaked sponge water, add hydrochloric acid, filter, remove lead, and reduce it to make it purer; Step 4: Manually cut and trim the deep-sea sponge. Each deep-sea sponge must be trimmed hundreds of times. Step 5: Press, shape, dry, sterilize and disinfect the soaked deep-sea sponge to finally make it into a natural sponge.

2. The method for making a natural sponge according to claim 1, characterized in that: In the step 2, the deep-sea sponge can be soaked for a long time and the carbamyl chemical reaction of the product itself can be controlled to keep its pure natural characteristics.

3. The method for making a natural sponge according to claim 1, characterized in that: The method also includes quality inspection of the natural sponges, packaging after they are qualified, and packaging them in cartons or PE bags to ensure the integrity and hygiene of the deep-sea natural sponges.

4. A mattress having the natural sponge as claimed in claims 1 to 3, comprising a mattress body, characterized in that: The mattress body is provided with a first cotton woven fabric layer, a first plant fiber cotton layer, a first anti-gravity lactic cotton layer, a glue-free mini bubble spring layer, a natural breathable and moisture-absorbing layer, a first environmentally friendly sound-insulating fiber cotton layer, a handmade cotton and linen bag micro-sensing spring layer, a second environmentally friendly sound-insulating fiber cotton layer, an environmentally friendly high-elastic cotton layer and a breathable and thickened 3D mesh fabric layer in sequence from top to bottom, and the natural breathable and moisture-absorbing layer is made of natural sponge.

5. The mattress with natural sponge according to claim 4, characterized in that: The upper end of the mattress body is provided with a top pad, and the top pad is provided with a second cotton woven fabric layer, a second plant fiber cotton layer, a second anti-gravity milk-friendly cotton layer, an environmentally friendly soft cotton layer, a third plant fiber cotton layer and a third cotton woven fabric layer in sequence from top to bottom.

6. The mattress with natural sponge according to claim 4, characterized in that: The glue-free mini bubble spring layer is composed of a plurality of evenly distributed mini bubble springs, and the handmade cotton and linen bag micro-sensing spring layer includes a plurality of evenly distributed micro-sensing springs, and the micro-sensing spring is composed of a spring and pure linen and cotton cloth covering the outside of the spring.

7. The mattress with natural sponge according to claim 4, characterized in that: The first environmentally friendly sound insulation fiber cotton layer and the second environmentally friendly sound insulation fiber cotton layer are both made of sound insulation fiber cotton, the environmentally friendly high-elastic cotton layer is made of high-elastic cotton, and the breathable and thickened 3D mesh fabric layer is made of 3D mesh fabric.

8. The mattress with natural sponge according to claim 5, characterized in that: The first pure cotton woven fabric layer, the second pure cotton woven fabric layer and the third pure cotton woven fabric layer are all made of pure cotton woven fabric, the first plant fiber cotton layer, the second plant fiber cotton layer and the third plant fiber cotton layer are all made of plant fiber cotton, and the first anti-gravity lactophilic cotton layer, the second anti-gravity lactophilic cotton layer and the environmentally friendly soft cotton layer are all made of latex sponge.

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