Production process and production equipment for saline-alkali soil modifier

By adopting dynamic circulation and ultrasonic oscillation technology in the production of saline-alkali land improvement agents, we ensure that the nano-silicon carbon content in each packaging bottle is consistent, and the quality inconsistency caused by nano-silicon carbon precipitation is solved, and the quality and use effect of the product are improved.

CN119236755AActive Publication Date: 2025-01-03SHANDONG SHENYIFENG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411783012.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-01-03
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

During the existing saline-alkali land improvement agent production process, nanosilicon carbon is prone to precipitation and adsorption and aggregation on organic matter, resulting in inconsistent nanosilicon carbon content in each packaging bottle after filling, affecting product quality.

Method used

The mixture is prepared in advance by thoroughly mixing water medium with other auxiliary agents, and the nano-silicon carbon input is accurately measured through dynamic circulation. In each group of mixed liquids, the nanometers in each packaging bottle are ensured by using intermediate tanks and ultrasonic oscillators. The silicon-carbon content is consistent.

Benefits of technology

The uniformity of nano-silicon carbon content in each packaging bottle is achieved, ensuring the consistency of quality and filling fluency of saline-alkali land improvement agents, and improving the product usage effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a production process and production equipment for a saline-alkali soil improver, and belongs to the technical field of saline-alkali soil improver production.The production equipment comprises a support, a vacuum material box, a nanometer silicon carbon feeding unit, a material distributing assembly, a middle material tank and a mixed liquid material box are installed on the support, and the nanometer silicon carbon feeding unit comprises an air pressure feeding pipe; one end of the pneumatic feeding pipe is sealed, and the other end of the pneumatic feeding pipe is connected to the storage tank through pressure feeding equipment; a plurality of inverted-U-shaped material distribution pipes are connected to the air pressure feeding pipe and penetrate through the sealing plate and the partition plate; according to the production technology and production equipment for the saline-alkali soil improver, a water medium and other auxiliary ingredients are fully mixed to prepare a mixed solution in advance, dynamic circulation is conducted through the mixed solution, and before filling, the mixed solution is mixed with other auxiliary ingredients to prepare the saline-alkali soil improver. And precisely metered nano silicon carbon is put into each group of metered mixed liquid, so that the content consistency of the nano silicon carbon in each packaging bottle is ensured.
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Description

Technical Field

[0001] The present invention specifically relates to a saline-alkali land improver production process and production equipment, belonging to the saline-alkali land improver production technical field. Background Art

[0002] Due to the difference in climate between the north and south of my country, the south is humid and rainy, and the soil is mostly acidic, while the north is dry and rainless, and the soil is mostly alkaline; excessively acidic or alkaline soil will reduce the effectiveness of soil nutrients to varying degrees, making it difficult to form a good soil structure, severely inhibiting the activity of soil microorganisms, and affecting the growth and development of various crops; for this reason, it is necessary to improve the soil, such as the patent authorization announcement number: CN104478634B, which discloses a method for preparing a saline-alkali land improver using nano-carbon silicon material, wherein organic matter, negative ion nano-carbon silicon solution, biological bacteria and nutrient source are sequentially added to a sealed stainless steel fully automatic mixer. The saline-alkali land improver prepared by this method contains a negative ion nano-carbon silicon solution, which neutralizes the acidity and alkali of the soil while supplementing a large amount of organic matter and an appropriate amount of Nutrient elements and beneficial biological bacteria are added to the soil for restoration and improvement, which increases the nutrients in the soil under photosynthesis, promotes the activation of plant roots, improves plant vitality, and gradually improves the soil condition. Among them, the key component of the improver is nano silicon carbon. Since nano silicon carbon carries a strong negative charge itself, it absorbs salt and alkali ions in the soil through the organic activity of nano ions to form a loose, breathable, pH-neutral isolation layer, thereby achieving the purpose of effectively improving saline-alkali land. However, in the existing production process of saline-alkali land improvers, nano silicon carbon is easily precipitated and adsorbed on organic matter, and it is impossible to fully disperse nano silicon carbon into the water solution through a stainless steel automatic agitator. Therefore, it is easy to cause inconsistent nano silicon carbon content in each packaged bottle after filling, resulting in uncontrollable product quality. Summary of the invention

[0003] In order to solve the above problems, the present invention proposes a saline-alkali land conditioner production process and production equipment, which uses water as a medium and other auxiliary ingredients to fully mix to prepare a mixed liquid in advance, and the mixed liquid is dynamically circulated. Before filling, each group of measured mixed liquid is added with accurately measured nano-silicon carbon to ensure the consistency of the nano-silicon carbon content in each packaged bottle.

[0004] The saline-alkali land improver production equipment of the present invention comprises: Support, which serves as the supporting unit of the entire production equipment; A vacuum material box, the vacuum material box is fixed on a support, a mesh partition is fixed inside the vacuum material box; a filter box is fixed on the top of the inner side of the vacuum material box, the bottom of the filter box is a filter screen structure, a sealing plate is fixed on the top of the vacuum material box, the sealing plate is provided with an emptying groove facing the filter box, a flange plate is fixed outside the emptying groove, and an emptying pipe is connected to the flange plate; a non-woven filter screen is fixed on the bottom surface of the flange plate; an electric stirrer is provided at the bottom of the vacuum material box; A nano silicon carbon feeding unit, the nano silicon carbon feeding unit comprises an air pressure feeding pipe, one end of the air pressure feeding pipe is sealed, and the other end is connected to a storage tank through a pressure feeding device; a plurality of inverted U-shaped distribution pipes are connected to the air pressure feeding pipe, and the distribution pipes penetrate the sealing plate and the partition; when the nano silicon carbon in the storage tank is fed into the air pressure feeding pipe through the pressure feeding device, and the nano silicon carbon is fed into the inside of the vacuum box through the distribution pipe, and fed into the bottom of the partition, the pressurized gas passes through the filter holes of the partition, and then enters the filter box through the filter holes at the bottom of the filter box, and then the pressurized gas is discharged through the non-woven filter screen and the exhaust pipe on the flange plate; the nano silicon carbon is temporarily stored inside the vacuum box, and intermittently stirred by an electric stirrer, so as to facilitate the unloading of the vacuum box; A material distribution component, the material distribution component comprises a row of material guide pipes connected to the bottom of the vacuum material box, a disc is arranged at the bottom of the material guide pipe, a cross-shaped valve plate is arranged inside the disc, and the side and end of the valve plate are attached to the inner wall of the disc; a plurality of material distribution shafts are fixed through the center of the valve plates; the material distribution shafts are connected to the material distribution motor through a transmission member; an air pressure pipe is arranged at the lower part of the disc, and the air pressure pipe is connected to the air source; a material distribution pipe is fixed at the bottom of the disc, and the material distribution pipe is embedded in the bottom of the support; The electric stirrer performs intermittent stirring to fully introduce the nano silicon carbon into the guide pipe and enter the inner side of the disc, thereby filling the space between the guide pipe, the disc and the valve plate. Then, the material distribution motor drives the material distribution shaft to rotate, thereby synchronously driving each valve plate to rotate synchronously. The valve plate receives the nano silicon carbon from the guide pipe and rotates to the material distribution pipe for material discharge. It needs to rotate 180°. The valve plate forms multiple sections in the disc and can isolate the guide pipe and the material distribution pipe. During material discharge and filling, the air source can be pumped into the space formed by the valve plate and the material distribution pipe through the air pressure pipe. An intermediate material tank, each of the material distribution pipes is connected to an intermediate material tank, a gas exhaust valve is provided on the top of the intermediate material tank, and a filling valve is provided on the bottom of the intermediate material tank; A mixed liquid tank, the upper part of which is connected to a mixed liquid supply tank via a liquid inlet valve; the mixed liquid tank is connected to a liquid supply pipe via a liquid inlet pump, and the liquid supply pipe is connected to an intermediate tank via a one-way valve; the intermediate tank serves as a metering tank for the mixed liquid, and can also serve as a nano-silicon-carbon ingredient receiving container for a packaged bottle, and as an independent mixing unit for a packaged bottle, to achieve precise processing and production of the saline-alkali land improver in the packaged bottle.

[0005] Furthermore, an ultrasonic oscillator is arranged outside the intermediate material tank, and an oscillating mixing system is established outside the intermediate material tank through the ultrasonic oscillator to fully mix the mixed liquid and nano-silicon carbon; the saline-alkali land improver in each packaged bottle is precisely dosed with nano-silicon carbon, the mixed liquid dynamically circulates, and the mixed liquid and nano-silicon carbon are independently mixed; the quality of the saline-alkali land improver in each packaged bottle is guaranteed.

[0006] Furthermore, the one-way valve is connected to the lower part of the intermediate material tank, and the upper part of the intermediate material tank is connected to the upper part of the mixed liquid tank through the liquid return valve; when working, the liquid inlet pump works continuously to pump the mixed liquid in the mixed liquid supply tank into the mixed liquid tank, and send the mixed liquid to the intermediate material tank through the one-way valve, the mixed liquid is continuously filled into the intermediate material tank, and the mixed liquid is pumped back into the mixed liquid tank through the liquid return valve; the dynamic flow of the mixed liquid is realized to avoid sedimentation inside the mixed liquid tank; when filling is required, the liquid inlet pump is turned off, and the excess mixed liquid is discharged into the mixed liquid tank through the liquid return valve, and finally the liquid return valve is closed to keep the mixed liquid inside the intermediate material tank. Due to the dynamic flow of the mixed liquid, the mixed liquid in the mixed liquid tank and the intermediate material tank has good consistency.

[0007] Furthermore, a liquid injection needle is connected to the bottom of the filling valve, a sealing pressure plate is penetrated through the bottom of the liquid injection needle, and an exhaust pipe is also embedded on the sealing pressure plate; the sealing pressure plate is movably pressed together with the bottle mouth of the packaging bottle; the liquid injection needle and the exhaust pipe are embedded in the inner side of the packaging bottle; when working, the sealing pressure plate is pressed against the bottle mouth of the packaging bottle, at this time, the liquid injection needle and the exhaust pipe are connected with the inner side of the packaging bottle, when the liquid injection needle is pressurized and liquid is injected, the water preparation of the saline-alkali land improver is pumped into the packaging bottle by the gas source, and the pressurized gas inside the packaging bottle is discharged through the exhaust pipe; so that the filling of the water preparation of the saline-alkali land improver is smooth.

[0008] Furthermore, the distribution pipe and the intermediate material tank are connected by a check valve. When the distribution pipe distributes materials, the gas source pressurizes the nano-silicon carbon into the intermediate material tank; when the gas source is closed, it is automatically isolated by the check valve to prevent the mixed liquid from rushing up into the distribution pipe, thereby achieving isolation between the distribution pipe and the intermediate material tank.

[0009] A saline-alkali land conditioner production process, using saline-alkali land conditioner production equipment, the process is specifically as follows: The first step is to prepare the liquid. A water medium is added into the mixed liquid feed tank, and auxiliary additives are added in sequence. The auxiliary additive component content is 100-200 g / L of amino acid and Fe+Zn≥20-40 g / L; wherein the ratio of Fe to Zn is 1-5:1; then, the stirring system of the mixed liquid feed tank is turned on to stir and mix the water medium and the auxiliary additives; The second step is the batching of nano silicon carbon. The pressure feeding equipment feeds the nano silicon carbon in the storage tank into the air pressure feeding pipe, and then feeds the nano silicon carbon into the vacuum material box through the air pressure feeding pipe and the distribution pipe, and exhausts through the partition. The pressure gas is discharged to the exhaust pipe through the filter box and the non-woven filter, and is connected to the bag dust collector through the exhaust pipe. The nano silicon carbon entering the vacuum material box is intermittently stirred and distributed by the electric stirrer, so that the nano silicon carbon is distributed to each guide pipe. The third step is to dynamically circulate the mixed liquid and supply it. The liquid inlet valve is opened, and the mixed liquid supply tank delivers the mixed liquid that has been stirred into the mixed liquid tank. Then, the liquid inlet valve is closed, and the liquid inlet pump and the liquid return valve are opened to allow the mixed liquid to flow dynamically between the mixed liquid tank and the intermediate tank. Then, the liquid inlet pump is closed, and the liquid return valve is closed with a delay, so that the mixed liquid in the intermediate tank that exceeds the liquid return valve is sent back to the mixed liquid tank; the liquid level in the intermediate tank is maintained at the set height. The fourth step is to feed nano silicon carbon. The feeding motor is started to drive the feeding shaft to rotate 90°, thereby driving the valve plate to rotate 90°. The closed chamber formed by the two adjacent valve plates and the inner wall of the disc is used as a metering chamber to meter the nano silicon carbon. When the valve plate rotates from the guide pipe to the feeding pipe, the nano silicon carbon falls into the feeding pipe. The fifth step is to mix the improver, turn on the ultrasonic oscillator, the air source and the exhaust valve, and inject the nano silicon carbon into the intermediate material tank through the pressure air source; at this time, the mixed liquid and the nano silicon carbon are fully mixed through the ultrasonic oscillator, and then the air source, the exhaust valve and the ultrasonic oscillator are closed; The sixth step is filling, which drives the support to rise and fall or the filling line of the encapsulated bottle to rise and fall; presses the sealing pressure plate against the bottle mouth of the encapsulated bottle, and embeds the injection needle and the exhaust pipe into the encapsulated bottle, turns on the gas source, pressurizes the improver in the intermediate material tank into the encapsulated bottle, and releases the filling pressure inside the encapsulated bottle through the exhaust pipe.

[0010] Furthermore, after all the improvers in the intermediate material tank are pumped into a packaging bottle, the filling valve is closed and the liquid inlet pump is turned on again; after the liquid inlet pump is turned on for a set time, the liquid inlet pump is turned off, and the mixed liquid is pumped into the filling intermediate material tank again to flush the trace nano-silicon carbon hanging on the wall and staying inside the intermediate material tank for a second time, and the filling valve and the air source are opened to fill the packaging bottle for a second time.

[0011] Compared with the prior art, the saline-alkali land improver production process and production equipment of the present invention use water as a medium and other auxiliary additives to fully mix to prepare a mixed liquid in advance, and the mixed liquid is dynamically circulated to avoid precipitation in the mixed liquid material box; the mixed liquid is metered through an intermediate material tank, and the mixed liquid and nano silicon carbon are mixed, and the nano silicon carbon is added with precisely measured nano silicon carbon for each group of metered mixed liquid, which can ensure that the nano silicon carbon content in each packaging bottle is consistent, and the improver in the packaging bottle is used in a one-time whole bottle. When using, the packaging bottle is fully shaken, and then all the solution in the packaging bottle is poured into a spray container and diluted with water, and then the packaging bottle is flushed multiple times, and the flushing water is sent to the spray container. Finally, it is evenly sprayed on the saline-alkali land through the spray container. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the installation structure of the support, vacuum material box, nano silicon carbon feeding unit and material distribution assembly of the present invention.

[0013] Figure 2 The figure is a schematic diagram of the stirring mechanism structure of the electric stirrer of the present invention.

[0014] Figure 3 It is a schematic diagram of the internal structure of the vacuum material box of the present invention.

[0015] Figure 4 It is a schematic diagram of the installation structure of the flange plate, the drain pipe and the non-woven filter screen of the present invention.

[0016] Figure 5 It is a schematic diagram of the internal structure of the disc of the present invention.

[0017] Figure 6 It is a schematic diagram of the overall structure of the saline-alkali land improver production equipment of the present invention.

[0018] Figure 7 This is a schematic diagram of the structure of the saline-alkali land improver production equipment connected to the liquid return valve of the present invention.

[0019] Figure 8 This is a schematic diagram of the installation structure of the saline-alkali land improver production equipment and ultrasonic oscillator of the present invention.

[0020] Fig. 9 The present invention is a schematic diagram of the installation structure of the saline-alkali land improver production equipment, injection needle tube, sealing pressure plate and exhaust pipe.

[0021] Figure numerals: 1. support, 2. vacuum material box, 3. partition, 4. filter box, 5. sealing plate, 6. flange plate, 7. drain pipe, 8. non-woven filter, 9. electric agitator, 10. air pressure feeding pipe, 11. distribution pipe, 12. nano silicon carbon, 13. material guide pipe, 14. disc, 15. valve plate, 16. material distribution shaft, 17. material distribution motor, 18. air pressure pipe, 19. material distribution pipe, 20. intermediate material tank, 21. exhaust valve, 22. filling valve, 23. mixed liquid material box, 24. liquid inlet valve, 25. liquid inlet pump, 26. liquid supply pipe, 27. ultrasonic oscillator, 28. liquid return valve, 29. liquid injection needle, 30. sealing plate, 31. exhaust pipe. DETAILED DESCRIPTION

[0022] Example: like Figures 1 to 9 The saline-alkali land improver production equipment shown includes: Support 1, support 1 serves as a supporting unit for the entire production equipment; A vacuum material box 2, the vacuum material box 2 is fixed on the support 1, a mesh partition 3 is fixed inside the vacuum material box 2; a filter box 4 is fixed on the top of the inner side of the vacuum material box 2, the bottom of the filter box 4 is a filter screen structure, a sealing plate 5 is fixed on the top of the vacuum material box 2, the sealing plate 5 is provided with an emptying groove facing the filter box 4, a flange plate 6 is fixed outside the emptying groove, and an emptying pipe 7 is connected to the flange plate 6; a non-woven filter screen 8 is fixed on the bottom surface of the flange plate 6; an electric stirrer 9 is provided at the bottom of the vacuum material box 2; A nano silicon carbon feeding unit, wherein the nano silicon carbon feeding unit comprises an air pressure feeding pipe 10, one end of which is sealed, and the other end is connected to a storage tank through a pressure feeding device; a plurality of inverted U-shaped distribution pipes 11 are connected to the air pressure feeding pipe 10, and the distribution pipes 11 penetrate the sealing plate 5 and the partition 3; when the nano silicon carbon 12 in the storage tank is fed into the air pressure feeding pipe 10 through the pressure feeding device, and the nano silicon carbon 12 is fed into the inside of the vacuum material box 2 through the distribution pipe 11, and fed into the bottom of the partition 3, the pressurized gas passes through the filter holes of the partition 3, and then enters the filter box 4 through the filter holes at the bottom of the filter box 4, and then the pressurized gas is discharged through the non-woven filter 8 and the exhaust pipe 7 on the flange plate 6; the nano silicon carbon 12 is temporarily stored inside the vacuum material box 2, and is intermittently stirred by an electric stirrer 9 to facilitate the unloading of the vacuum material box 2; A material distribution component, the material distribution component includes a row of material guide pipes 13 connected to the bottom of the vacuum material box 2, a disc 14 is arranged at the bottom of the material guide pipe 13, a cross-shaped valve plate 15 is arranged inside the disc 14, and the side and end of the valve plate 15 are attached to the inner wall of the disc 14; a plurality of material distribution shafts 16 are fixed through the center of the valve plates 15; the material distribution shaft 16 is connected to the material distribution motor 17 through a transmission member; an air pressure pipe 18 is arranged at the lower part of the disc 14, and the air pressure pipe 18 is connected to the air source; a material distribution pipe 19 is fixed at the bottom of the disc 14, and the material distribution pipe 19 is embedded in the bottom of the support 1; The electric stirrer 9 performs intermittent stirring to fully introduce the nano silicon carbon 12 into the guide tube 13 and enter the inner side of the disc 14, thereby filling the space between the guide tube 13, the disc 14 and the valve plate 15. Then, the material distribution motor 17 drives the material distribution shaft 16 to rotate, thereby synchronously driving each valve plate 15 to rotate synchronously. The valve plate 15 receives the nano silicon carbon 12 from the guide tube 13 and rotates to the distribution tube 19 for blanking. It needs to rotate 180°. The valve plate 15 forms multiple sections in the disc 14 and can isolate the guide tube 13 and the distribution tube 19. During blanking and filling, the air source can be pumped into the space formed by the valve plate 15 and the distribution tube 19 through the air pressure tube 18; An intermediate material tank 20, each of the material distribution pipes 19 is connected to an intermediate material tank 20, a gas exhaust valve 21 is provided at the top of the intermediate material tank 20, and a filling valve 22 is provided at the bottom of the intermediate material tank 20; A mixed liquid tank 23, the upper part of which is connected to a mixed liquid supply tank via a liquid inlet valve 24; the mixed liquid tank 23 is connected to a liquid supply pipe 26 via a liquid inlet pump 25, and the liquid supply pipe 26 is connected to an intermediate tank 20 via a one-way valve; the intermediate tank 20 serves as a metering tank for the mixed liquid, and can also serve as a nano silicon carbon 12 ingredient receiving container for a packaged bottle, and as an independent mixing unit for a packaged bottle, to achieve precise processing and production of the saline-alkali land improver in the packaged bottle.

[0023] An ultrasonic oscillator 27 is arranged outside the intermediate material tank 20, and an oscillating mixing system is established outside the intermediate material tank 20 through the ultrasonic oscillator 27, so that the mixed liquid and the nano silicon carbon 12 are fully mixed; the saline-alkali land improver in each packaged bottle is accurately dosed with the nano silicon carbon 12, the mixed liquid dynamically circulates, and the mixed liquid and the nano silicon carbon 12 are independently mixed; the quality of the saline-alkali land improver in each packaged bottle is guaranteed.

[0024] The one-way valve is connected to the lower part of the intermediate material tank 20, and the upper part of the intermediate material tank 20 is connected to the upper part of the mixed liquid tank 23 through the liquid return valve 28; when working, the liquid inlet pump 25 works continuously to pump the mixed liquid in the mixed liquid supply tank into the mixed liquid tank 23, and send the mixed liquid to the intermediate material tank 20 through the one-way valve, the mixed liquid is continuously filled into the intermediate material tank 20, and the mixed liquid is re-injected into the mixed liquid tank 23 through the liquid return valve 28; the dynamic flow of the mixed liquid is realized to avoid the occurrence of sedimentation inside the mixed liquid tank 23; when filling is required, the liquid inlet pump 25 is closed, and the excess mixed liquid is discharged into the mixed liquid tank 23 through the liquid return valve 28, and finally the liquid return valve 28 is closed to keep the mixed liquid inside the intermediate material tank 20. Due to the dynamic flow of the mixed liquid, the mixed liquid in the mixed liquid tank 23 and the intermediate material tank 20 have good consistency.

[0025] A liquid injection needle 29 is connected to the bottom of the filling valve 22, and a sealing pressure plate 30 is provided through the bottom of the liquid injection needle 29, and an exhaust pipe 31 is also embedded on the sealing pressure plate 30; the sealing pressure plate 30 is movably pressed together with the bottle mouth of the packaging bottle; the liquid injection needle 29 and the exhaust pipe 31 are embedded in the inner side of the packaging bottle; when working, the sealing pressure plate 30 is pressed against the bottle mouth of the packaging bottle, at this time, the liquid injection needle 29 and the exhaust pipe 31 are connected with the inner side of the packaging bottle, when the liquid injection needle 29 is pressurized and injected, the water preparation of the saline-alkali land improvement agent is pumped into the packaging bottle by the gas source, and the pressurized gas inside the packaging bottle is discharged through the exhaust pipe 31, so that the filling of the water preparation of the saline-alkali land improvement agent is smooth.

[0026] The distribution pipe 19 and the intermediate material tank 20 are connected by a check valve. When the distribution pipe 19 distributes materials, the gas source pressurizes the nano silicon carbon 12 and rushes it into the intermediate material tank 20; when the gas source is closed, it is automatically isolated by the check valve to prevent the mixed liquid from rushing up into the distribution pipe 19, thereby achieving isolation between the distribution pipe 19 and the intermediate material tank 20.

[0027] A saline-alkali land conditioner production process, using saline-alkali land conditioner production equipment, the process is specifically as follows: The first step is to prepare the liquid. A water medium is added into the mixed liquid feed tank, and auxiliary additives are added in sequence. The auxiliary additive component content is 100-200 g / L of amino acid and Fe+Zn≥20-40 g / L; wherein the ratio of Fe to Zn is 1-5:1; then, the stirring system of the mixed liquid feed tank is turned on to stir and mix the water medium and the auxiliary additives; The second step is to prepare the nano silicon carbon 12. The pressure feeding equipment feeds the nano silicon carbon 12 in the storage tank into the air pressure feeding pipe 10, and feeds the nano silicon carbon 12 into the vacuum material box 2 through the air pressure feeding pipe 10 and the distribution pipe 11, and exhausts through the partition 3. The pressure gas is discharged to the exhaust pipe 7 through the filter box 4 and the non-woven filter 8, and is connected to the bag filter through the exhaust pipe 7; the nano silicon carbon 12 entering the vacuum material box 2 is intermittently stirred and distributed by the electric stirrer 9, so that the nano silicon carbon 12 is distributed to each guide pipe 13; The third step is to dynamically circulate the mixed liquid and supply it. The liquid inlet valve 24 is opened, and the mixed liquid supply tank delivers the mixed liquid after stirring to the mixed liquid tank 23. Then, the liquid inlet valve 24 is closed, and the liquid inlet pump 25 and the liquid return valve 28 are opened to allow the mixed liquid to dynamically flow between the mixed liquid tank 23 and the intermediate tank 20. Then, the liquid inlet pump 25 is closed, and the liquid return valve 28 is closed with a delay, so that the mixed liquid in the intermediate tank 20 that exceeds the liquid return valve 28 is sent back to the mixed liquid tank 23; the liquid level in the intermediate tank 20 is maintained at a set height. The fourth step is to feed the nano silicon carbon 12, start the feeding motor 17, drive the feeding shaft 16 to rotate 90°, thereby driving the valve plate 15 to rotate 90°, and the closed chamber formed by the inner wall of the two adjacent valve plates 15 and the disc 14 is used as a metering chamber to meter the nano silicon carbon 12. When the valve plate 15 rotates from the guide pipe 13 to the feeding pipe 19, the nano silicon carbon 12 falls into the feeding pipe 19; Step 5: Mix the improver, open the ultrasonic oscillator 27, the air source and the exhaust valve 21, and inject the nano silicon carbon 12 into the intermediate material tank 20 through the pressure air source; at this time, the mixed liquid and the nano silicon carbon 12 are fully mixed through the ultrasonic oscillator 27, and then the air source, the exhaust valve 21 and the ultrasonic oscillator 27 are closed; The sixth step is filling, driving the support 1 to move up and down or the filling line of the encapsulated bottle to move up and down; pressing the sealing pressure plate 30 against the bottle mouth of the encapsulated bottle, and inserting the injection needle 29 and the exhaust pipe 31 into the encapsulated bottle, turning on the gas source, pressurizing the improver in the intermediate material tank 20 into the encapsulated bottle, and releasing the filling pressure inside the encapsulated bottle through the exhaust pipe 31.

[0028] After all the improvers in the intermediate material tank 20 are pumped into a packaging bottle, the filling valve 22 is closed and the liquid inlet pump 25 is turned on again; after the liquid inlet pump 25 is turned on for a set time, the liquid inlet pump 25 is turned off, and the mixed liquid is pumped into the intermediate material tank 20 again to fill the intermediate material tank 20, and the trace amount of nano-silicon carbon 12 hanging on the wall and staying inside the intermediate material tank 20 is flushed for the second time, and the filling valve 22 and the air source are opened to fill the packaging bottle for the second time.

[0029] The above embodiments are only preferred implementations of the present invention, so any equivalent changes or modifications made according to the structures, features and principles described in the scope of application of the present invention are included in the scope of application of the present invention.

Claims

1. A saline-alkali land conditioner production equipment, characterized by: include: Support; A vacuum material box, the vacuum material box is fixed on a support, a mesh partition is fixed inside the vacuum material box; a filter box is fixed on the top of the inner side of the vacuum material box, the bottom of the filter box is a filter screen structure, a sealing plate is fixed on the top of the vacuum material box, the sealing plate is provided with an emptying groove facing the filter box, a flange plate is fixed outside the emptying groove, and an emptying pipe is connected to the flange plate; a non-woven filter screen is fixed on the bottom surface of the flange plate; an electric stirrer is provided at the bottom of the vacuum material box; A nano silicon carbon feeding unit, the nano silicon carbon feeding unit comprises a pneumatic feeding pipe, one end of the pneumatic feeding pipe is sealed, and the other end is connected to the storage tank through a pressure feeding device; a plurality of inverted U-shaped distribution pipes are connected to the pneumatic feeding pipe, and the distribution pipes penetrate the sealing plate and the partition plate; A material distribution component, the material distribution component comprises a row of material guide pipes connected to the bottom of the vacuum material box, a disc is arranged at the bottom of the material guide pipe, a cross-shaped valve plate is arranged inside the disc, and the side and end of the valve plate are attached to the inner wall of the disc; a plurality of material distribution shafts are fixed through the center of the valve plates; the material distribution shafts are connected to the material distribution motor through a transmission member; an air pressure pipe is arranged at the lower part of the disc, and the air pressure pipe is connected to the air source; a material distribution pipe is fixed at the bottom of the disc, and the material distribution pipe is embedded in the bottom of the support; An intermediate material tank, each of the material distribution pipes is connected to an intermediate material tank, a gas exhaust valve is provided on the top of the intermediate material tank, and a filling valve is provided on the bottom of the intermediate material tank; A mixed liquid tank, the upper part of which is connected to the mixed liquid supply tank via a liquid inlet valve; the mixed liquid tank is connected to a liquid supply pipe via a liquid inlet pump, and the liquid supply pipe is connected to an intermediate tank via a one-way valve.

2. The saline-alkali land conditioner production equipment according to claim 1, characterized in that: An ultrasonic oscillator is arranged outside the intermediate material tank.

3. The saline-alkali land conditioner production equipment according to claim 1, characterized in that: The one-way valve is connected to the lower part of the intermediate material tank, and the upper part of the intermediate material tank is connected to the upper part of the mixed liquid tank through a liquid return valve.

4. The saline-alkali land conditioner production equipment according to claim 1, characterized in that: A liquid injection needle is connected to the bottom of the filling valve, a sealing pressure plate is provided through the bottom of the liquid injection needle, and an exhaust pipe is also embedded in the sealing pressure plate; the sealing pressure plate is movably pressed with the bottle mouth of the packaging bottle; the liquid injection needle and the exhaust pipe are embedded in the inner side of the packaging bottle.

5. The saline-alkali land conditioner production equipment according to claim 1, characterized in that: The material distribution pipe and the intermediate material tank are connected via a check valve.

6. A process for producing a saline-alkali land conditioner, using the saline-alkali land conditioner production equipment described in any one of claims 1 to 5, characterized in that: The process is specifically as follows: The first step is to prepare the liquid. A water medium is added into the mixed liquid feed tank, and auxiliary additives are added in sequence. The auxiliary additive component content is 100-200 g / L of amino acid and Fe+Zn≥20-40 g / L; wherein the ratio of Fe to Zn is 1-5:1; then, the stirring system of the mixed liquid feed tank is turned on to stir and mix the water medium and the auxiliary additives; The second step is the batching of nano silicon carbon. The pressure feeding equipment feeds the nano silicon carbon in the storage tank into the air pressure feeding pipe, and then feeds the nano silicon carbon into the vacuum material box through the air pressure feeding pipe and the distribution pipe, and exhausts through the partition. The pressure gas is discharged to the exhaust pipe through the filter box and the non-woven filter, and is connected to the bag dust collector through the exhaust pipe. The nano silicon carbon entering the vacuum material box is intermittently stirred and distributed by the electric stirrer, so that the nano silicon carbon is distributed to each guide pipe. The third step is to dynamically circulate the mixed liquid and supply it. The liquid inlet valve is opened, and the mixed liquid supply tank delivers the mixed liquid that has been stirred into the mixed liquid tank. Then, the liquid inlet valve is closed, and the liquid inlet pump and the liquid return valve are opened to allow the mixed liquid to flow dynamically between the mixed liquid tank and the intermediate tank. Then, the liquid inlet pump is closed, and the liquid return valve is closed with a delay, so that the mixed liquid in the intermediate tank that exceeds the liquid return valve is sent back to the mixed liquid tank; the liquid level in the intermediate tank is maintained at the set height. The fourth step is to feed nano silicon carbon. The feeding motor is started to drive the feeding shaft to rotate 90°, thereby driving the valve plate to rotate 90°. The closed chamber formed by the two adjacent valve plates and the inner wall of the disc is used as a metering chamber to meter the nano silicon carbon. When the valve plate rotates from the guide pipe to the feeding pipe, the nano silicon carbon falls into the feeding pipe. The fifth step is to mix the improver, turn on the ultrasonic oscillator, the air source and the exhaust valve, and inject the nano silicon carbon into the intermediate material tank through the pressure air source; at this time, the mixed liquid and the nano silicon carbon are fully mixed through the ultrasonic oscillator, and then the air source, the exhaust valve and the ultrasonic oscillator are closed; The sixth step is filling, which drives the support to rise and fall or the filling line of the encapsulated bottle to rise and fall; presses the sealing pressure plate against the bottle mouth of the encapsulated bottle, and embeds the injection needle and the exhaust pipe into the encapsulated bottle, turns on the gas source, pressurizes the improver in the intermediate material tank into the encapsulated bottle, and releases the filling pressure inside the encapsulated bottle through the exhaust pipe.

7. The process for producing a saline-alkali land conditioner according to claim 6, characterized in that: After all the improvers in the intermediate material tank are pumped into a packaging bottle, the filling valve is closed and the liquid inlet pump is turned on again; after the liquid inlet pump is turned on for a set time, the liquid inlet pump is turned off, and the mixed liquid is pumped into the filling intermediate material tank again to flush the trace amount of nano-silicon carbon hanging on the wall and staying inside the intermediate material tank for a second time, and the filling valve and the air source are opened to fill the packaging bottle for a second time.

Citation Information

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