Intelligent adding equipment for suspending agent processing

The intelligent adding device addresses solid particle accumulation and clogging issues by using a motor-driven gear system to evenly distribute particles and a fixing mechanism for easy filter replacement, improving processing efficiency and convenience.

CN119236782AInactive Publication Date: 2025-01-03ANHUI RUICHEN PLANT PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202411384577.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing intelligent addition equipment for suspending agents faces issues with solid particle accumulation and clogging at the filter screen and addition pipe, leading to processing inefficiencies and difficulty in filter replacement and cleaning.

Method used

An intelligent adding device with an anti-blocking mechanism that includes a motor-driven gear system to break up solid particles and a fixing mechanism for easy filter replacement, ensuring even distribution and preventing blockages.

Benefits of technology

Prevents filter blockages by evenly distributing solid particles and facilitates easy filter cleaning and replacement, enhancing processing efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of suspending agent processing, and discloses intelligent adding equipment for suspending agent processing, which comprises an anti-blocking mechanism, the anti-blocking mechanism comprises a motor, the bottom of the motor is rotatably connected with a rotating shaft, the bottom of the rotating shaft is fixedly connected with a driving gear, and the bottom of the driving gear is fixedly connected with a connecting rod. Two driven gears are meshed with the side face of the driving gear, scattering rods are fixedly connected to the sides, away from each other, of the two driven gears correspondingly, and a stirring rod is fixedly connected to the bottom of the connecting rod. Through cooperation of structures such as a scattering rod and a stirring rod, the problem that filter holes in a filter screen body are blocked due to the fact that solid particles are prone to being accumulated at an adding pipe is solved, a motor is started, and a rotating shaft drives a driving gear to rotate; the driving gear rotates to drive the scattering rod located on the side face of the supporting shell to rotate in the vertical direction through the driven gear, and the situation that the adding pipe is blocked, and suspending agent processing is affected is prevented.
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Description

Technical Field

[0001] The invention belongs to the technical field of suspension agent processing, and in particular relates to intelligent adding equipment for suspension agent processing. Background Art

[0002] In the processing of suspensions, precise control of the addition of additives is crucial to ensuring product quality. Intelligent addition equipment usually integrates advanced sensors, control systems and actuators, which can automatically detect the state of the suspension and accurately control the amount and time of additives added according to the preset formula and process parameters. This equipment not only improves production efficiency and reduces human errors, but also provides support for the optimization of the production process through data collection and analysis, thereby improving product consistency and reliability. The design of intelligent addition equipment takes into account the friendliness of the user interface, allowing operators to easily set parameters and monitor the addition process. At the same time, the equipment is usually highly flexible and scalable, and can adapt to production lines of different sizes and diversified product requirements.

[0003] Traditional addition methods often rely on manual operation, which is not only inefficient but also difficult to ensure the accuracy and reproducibility of the addition amount. With the development of industrial automation and intelligent manufacturing technology, intelligent addition equipment has emerged to meet the needs of modern pharmaceutical, cosmetics, food and chemical industries for precise control of additives in the suspension processing process.

[0004] Most of the existing intelligent addition equipment for suspending agent processing has a filter added at the addition pipe, so that solid particles can fall into the processing kettle in a dispersed manner. However, when there are many solid particles, it is easy for the solid particles to accumulate and clog above the filter and inside the addition pipe due to uneven distribution, which affects the processing efficiency of the suspending agent. At the same time, it is also inconvenient to replace and clean the filter. Therefore, an intelligent addition equipment for suspending agent processing is proposed, which has the effect of avoiding blockage and facilitating cleaning. Summary of the invention

[0005] In order to solve the problem that most of the above-mentioned background technologies propose to add a filter screen at the addition pipe so that solid particles can fall into the processing kettle in a dispersed manner, but when there are many solid particles, it is easy for the solid particles to accumulate and clog above the filter screen and inside the addition pipe due to uneven distribution, thereby affecting the processing efficiency of the suspension agent, and it is also inconvenient to replace and clean the filter screen. The present invention provides an intelligent addition device for suspension agent processing.

[0006] To achieve the above object, the present invention provides the following technical solution: an intelligent adding device for processing a suspension agent, comprising an anti-blocking mechanism, a fixing mechanism is arranged on the surface of the anti-blocking mechanism, a main body mechanism is arranged below the fixing mechanism, and a filter mechanism is arranged between the fixing mechanism and the main body mechanism;

[0007] The anti-blocking mechanism includes a motor, a rotating shaft is rotatably connected to the bottom of the motor, a driving gear is fixedly connected to the bottom of the rotating shaft, a connecting rod is fixedly connected to the bottom of the driving gear, two driven gears are meshed on the side of the driving gear, a breaking rod is fixedly connected to the sides of the two driven gears away from each other, and a stirring rod is fixedly connected to the bottom of the connecting rod.

[0008] Preferably, the two driven gears are symmetrically distributed with the driving gear as the center, the beating rod has a "mountain" shape, the connecting rod is located between the two driven gears, and the stirring rod is located below the two beating rods.

[0009] Preferably, the fixing mechanism includes an adding tube, a conical block is fixedly connected inside the adding tube, a supporting shell is fixedly connected to the bottom of the conical block, two grooves are provided at the bottom of the adding tube, two card slots are provided at the bottom of the adding tube, fixing rods are slidably connected inside the two card slots, and connecting plates are fixedly connected at the ends of the two fixing rods away from each other, the fixing rods are slidably connected to the inner wall of the adding tube through a spring, and a handle is fixedly connected to the end of the connecting plate away from the fixing rods.

[0010] Preferably, the ends of the two fixing rods that are close to each other are each provided with an inclined surface, and the ends of the two fixing rods that are away from each other pass through the inner wall of the slot and extend to the outside of the adding tube. The adding tube is located between the two connecting plates, and the two grooves and the two slots are spaced apart at the bottom of the adding tube.

[0011] Preferably, the motor is fixedly connected to the inner wall of the conical block, the rotating shaft is rotatably connected to the inner wall of the supporting shell, the two beating rods penetrate the inner wall of the supporting shell and extend to both sides of the supporting shell, and the stirring rod penetrates the inner wall of the supporting shell and extends to the bottom of the supporting shell.

[0012] Preferably, the main structure includes a processing kettle, a liquid infusion tube is arranged on the side of the processing kettle, two clamping blocks are fixedly connected to the top of the processing kettle, fixing holes are provided on the sides of the two clamping blocks away from each other, two fixing grooves are provided on the top of the processing kettle, and two positioning rods are fixedly connected to the top of the processing kettle.

[0013] Preferably, the two positioning rods are respectively located at one side of the two fixing grooves that are away from each other, and the two positioning rods and the two clamping blocks are spaced apart on the top of the processing kettle.

[0014] Preferably, the size of the block is adapted to the size of the slot, the block is engaged with the slot, the end of the fixing rod away from the handle is engaged with the fixing hole, and the two positioning rods are respectively located below the two grooves.

[0015] Preferably, the filter mechanism comprises a filter body, a plurality of filter holes are formed on the top of the filter body, mounting ears are fixedly connected to both sides of the filter body, and positioning holes are formed on the tops of the two mounting ears.

[0016] Preferably, the size of the positioning hole is compatible with the size of the positioning rod, the positioning hole and the positioning rod are clamped together, the fixing groove and the bottom of the mounting ear are clamped together, the groove and the top of the mounting ear are clamped together, and the filter body is located below the stirring rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention solves the problem that solid particles are easily accumulated at the addition pipe, thereby causing the filter holes on the filter screen body to be blocked, and the motor is started to drive the driving gear to rotate. The driving gear rotates to drive the breaking rod located at the side of the supporting shell to rotate in the vertical direction through the driven gear. At the same time, the driving gear rotates to drive the stirring rod located below the supporting shell to rotate in the horizontal direction through the connecting rod. After the solid can enter the inside of the addition pipe, it will be broken up by the rotating breaking rod and the stirring rod, so that the solid particles can evenly pass through the filter holes on the filter screen body and fall into the inside of the processing kettle, thereby preventing the addition pipe from being blocked and affecting the processing of the suspension agent.

[0019] The present invention facilitates the cleaning or replacement of the filter body by providing the cooperation of structures such as a handle and a fixing rod. The handle is pulled in the opposite direction away from the addition tube to drive the fixing rod away from the fixing hole and release the clamping connection between them. The addition tube is taken out upward, and then the filter body is taken out from the top of the processing kettle and the filter body is cleaned and replaced. At the same time, it is also convenient to clean the breaking rod and the stirring rod inside the addition tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the anti-blocking mechanism of the present invention;

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixing mechanism of the present invention;

[0023] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0024] Figure 5 It is a schematic diagram of the structural matching relationship between the positioning rod and the positioning hole of the present invention;

[0025] Figure 6Schematic diagram of the upward view of the fixing mechanism of the present invention.

[0026] In the figure: 1. Anti-blocking mechanism; 101. Motor; 102. Rotating shaft; 103. Driving gear; 104. Connecting rod; 105. Driven gear; 106. Dispersing rod; 107. Stirring rod; 2. Fixing mechanism; 201. Feeding pipe; 202. Conical block; 203. Support housing; 204. Groove; 205. Card slot; 206. Fixing rod; 207. Connecting plate; 208. Spring; 209. Handle; 3. Main body mechanism; 301. Processing kettle; 302. Infusion pipe; 303. Clamping block; 304. Fixing hole; 305. Fixing groove; 306. Positioning rod; 4. Filter mechanism; 401. Filter body; 402. Filter hole; 403. Mounting ear; 404. Positioning hole. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] As Figure 2 、 Figure 3 and Figure 6 shown, the present invention provides an intelligent adding device for suspending agent processing, including an anti-blocking mechanism 1, a fixing mechanism 2 is arranged on the surface of the anti-blocking mechanism 1, a main body mechanism 3 is arranged below the fixing mechanism 2, and a filter mechanism 4 is arranged between the fixing mechanism 2 and the main body mechanism 3;

[0029] The anti-blocking mechanism 1 includes a motor 101, a rotating shaft 102 is rotatably connected to the bottom of the motor 101, a driving gear 103 is fixedly connected to the bottom of the rotating shaft 102, a connecting rod 104 is fixedly connected to the bottom of the driving gear 103, two driven gears 105 are meshed on the side of the driving gear 103, dispersing rods 106 are respectively fixedly connected to the mutually remote sides of the two driven gears 105, and a stirring rod 107 is fixedly connected to the bottom of the connecting rod 104.

[0030] The two driven gears 105 are symmetrically distributed with the driving gear 103 as the center. The outer shape of the dispersing rod 106 is in the shape of a "mountain", the connecting rod 104 is located between the two driven gears 105, and the stirring rod 107 is located below the two dispersing rods 106.

[0031] By setting up the coordination of structures such as the breaking rod 106 and the stirring rod 107, solid particles are easily accumulated at the addition pipe 201, which leads to the problem that the filter hole 402 on the filter body 401 is blocked. The motor 101 is started to make the rotating shaft 102 drive the driving gear 103 to rotate. The rotation of the driving gear 103 will drive the breaking rod 106 located on the side of the supporting shell 203 to rotate in the vertical direction through the driven gear 105. At the same time, the rotation of the driving gear 103 can drive the stirring rod 107 located below the supporting shell 203 to rotate in the horizontal direction through the connecting rod 104. After the solid can enter the inside of the addition pipe 201, it will be broken up by the rotating breaking rod 106 and the stirring rod 107, so that the solid particles can evenly pass through the filter hole 402 on the filter body 401 and fall into the inside of the processing kettle 301, thereby preventing the addition pipe 201 from being blocked and affecting the suspension processing.

[0032] like Figures 1 to 4 As shown, the fixing mechanism 2 includes an adding tube 201, a conical block 202 is fixedly connected inside the adding tube 201, a supporting shell 203 is fixedly connected to the bottom of the conical block 202, two grooves 204 are provided at the bottom of the adding tube 201, two card slots 205 are provided at the bottom of the adding tube 201, fixing rods 206 are slidably connected inside the two card slots 205, and the ends of the two fixing rods 206 away from each other are fixedly connected to connecting plates 207, the fixing rods 206 are slidably connected to the inner wall of the adding tube 201 through springs 208, and a handle 209 is fixedly connected to the end of the connecting plate 207 away from the fixing rods 206.

[0033] The ends of the two fixing rods 206 that are close to each other are both provided with inclined surfaces, and the ends of the two fixing rods 206 that are away from each other penetrate the inner wall of the slot 205 and extend to the outside of the adding tube 201. The adding tube 201 is located between the two connecting plates 207. The two grooves 204 and the two slots 205 are spaced apart at the bottom of the adding tube 201. The motor 101 is fixedly connected to the inner wall of the conical block 202, and the rotating shaft 102 is rotatably connected to the inner wall of the supporting shell 203. The two beating rods 106 penetrate the inner wall of the supporting shell 203 and extend to both sides of the supporting shell 203. The stirring rod 107 penetrates the inner wall of the supporting shell 203 and extends to the bottom of the supporting shell 203.

[0034] Through the cooperation of structures such as the handle 209 and the fixing rod 206, it is convenient for the staff to clean or replace the filter body 401. The handle 209 is pulled in the opposite direction away from the addition tube 201 to drive the fixing rod 206 away from the fixing hole 304 and release the clamping connection between them. The addition tube 201 is taken out upward, and then the filter body 401 is taken out from the top of the processing kettle 301 and the filter body 401 is cleaned and replaced. At the same time, it is also convenient to clean the beating rod 106 and the stirring rod 107 inside the addition tube 201.

[0035] like Figures 2 to 5 As shown, the main body mechanism 3 includes a processing kettle 301, a liquid infusion tube 302 is arranged on the side of the processing kettle 301, two clamping blocks 303 are fixedly connected to the top of the processing kettle 301, and fixing holes 304 are provided on the sides of the two clamping blocks 303 away from each other, two fixing grooves 305 are provided on the top of the processing kettle 301, and two positioning rods 306 are fixedly connected to the top of the processing kettle 301.

[0036] The two positioning rods 306 are respectively located on the side away from each other of the two fixing grooves 305, and the two positioning rods 306 and the two clamping blocks 303 are spaced apart at the top of the processing kettle 301. The size of the clamping block 303 is adapted to the size of the clamping slot 205, and the clamping block 303 is clamped with the clamping slot 205. The end of the fixing rod 206 away from the handle 209 is clamped with the fixing hole 304, and the two positioning rods 306 are respectively located below the two grooves 204.

[0037] The filter mechanism 4 includes a filter body 401, a plurality of filter holes 402 are provided on the top of the filter body 401, mounting ears 403 are fixedly connected on both sides of the filter body 401, and positioning holes 404 are provided on the tops of the two mounting ears 403. The size of the positioning holes 404 is compatible with the size of the positioning rod 306, the positioning holes 404 are clamped with the positioning rod 306, the fixing groove 305 is clamped with the bottom of the mounting ear 403, the groove 204 is clamped with the top of the mounting ear 403, and the filter body 401 is located below the stirring rod 107.

[0038] The positioning hole 404 is provided to be clamped with the positioning rod 306 , so that the filter body 401 can be fixed conveniently. Meanwhile, the top of the mounting ear 403 is located above the processing kettle 301 through structural design, so that the filter body 401 can be easily removed from the processing kettle 301 .

[0039] The working principle and use process of the present invention are as follows: first, the intelligent adding device needs to be installed above the adding tube 201 and the infusion tube 302, so that it can automatically detect the state of the suspension agent through advanced sensors, control systems and actuators, and can automatically detect the state of the suspension agent and accurately control the amount and time of the additive according to the preset formula and process parameters;

[0040] When the intelligent adding device releases liquid, the liquid will be injected into the processing kettle 301 through the infusion tube 302. When the intelligent adding device releases solid particles, the motor 101 will be started synchronously, so that the rotating shaft 102 drives the driving gear 103 to rotate. The rotation of the driving gear 103 will drive the breaking rod 106 located on the side of the supporting shell 203 to rotate in the vertical direction through the driven gear 105. At the same time, the rotation of the driving gear 103 can drive the stirring rod 107 located below the supporting shell 203 to rotate in the horizontal direction through the connecting rod 104. After the solid can enter the inside of the adding tube 201, it will be broken up by the rotating breaking rod 106 and stirring rod 107, and then fall into the inside of the processing kettle 301 through the filter hole 402 on the filter body 401;

[0041] When it is necessary to clean the filter body 401 or replace the filter body 401 with a larger diameter, the handle 209 can be pulled in the opposite direction away from the addition tube 201 to drive the fixing rod 206 away from the fixing hole 304 and release the clamping connection between them, and then the addition tube 201 is taken out upwards, and then the filter body 401 is taken out from the top of the processing kettle 301 and the filter body 401 is cleaned and replaced. When reinstalling, it is only necessary to align the mounting ear 403 with the fixing groove 305. At this time, the positioning hole 404 is located above the positioning rod 306, and then the filter body 401 is placed on the top of the processing kettle 301, so that the fixing groove 305 is aligned with the mounting ear 403. The mounting ears 403 are engaged, the positioning rod 306 is engaged with the positioning hole 404, then the slot 205 at the bottom of the adding tube 201 is aligned with the block 303, the groove 204 is aligned with the mounting ear 403, and the adding tube 201 is moved closer to the processing kettle 301, so that the top of the block 303 squeezes the inclined surface of the fixing rod 206, and the fixing rod 206 is squeezed into the inside of the adding tube 201 through the inclined surface, and the spring 208 is squeezed until the block 303 is engaged with the slot 205, and the groove 204 is engaged with the mounting ear 403. At this time, the fixing rod 206 is engaged with the fixing hole 304 under the action of the elastic force of the spring 208, and the installation is completed.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent adding device for processing a suspension agent, comprising an anti-blocking mechanism (1), characterized in that: A fixing mechanism (2) is arranged on the surface of the anti-blocking mechanism (1), a main body mechanism (3) is arranged below the fixing mechanism (2), and a filter mechanism (4) is arranged between the fixing mechanism (2) and the main body mechanism (3); The anti-blocking mechanism (1) comprises a motor (101), the bottom of the motor (101) is rotatably connected to a rotating shaft (102), the bottom of the rotating shaft (102) is fixedly connected to a driving gear (103), the bottom of the driving gear (103) is fixedly connected to a connecting rod (104), the side of the driving gear (103) is meshed with two driven gears (105), the two driven gears (105) are fixedly connected to a beating rod (106) on the sides away from each other, and the bottom of the connecting rod (104) is fixedly connected to a stirring rod (107).

2. The intelligent adding equipment for suspension processing according to claim 1, characterized in that: The two driven gears (105) are symmetrically distributed with the driving gear (103) as the center, the shape of the beating rod (106) is in the shape of a "mountain", the connecting rod (104) is located between the two driven gears (105), and the stirring rod (107) is located below the two beating rods (106).

3. The intelligent adding equipment for suspension processing according to claim 1, characterized in that: The fixing mechanism (2) comprises an addition tube (201), the inside of which is fixedly connected a conical block (202), the bottom of which is fixedly connected a support shell (203), the bottom of which is provided with two grooves (204), the bottom of which is provided with two clamping grooves (205), the insides of the two clamping grooves (205) are both slidably connected with fixing rods (206), the ends of the two fixing rods (206) that are away from each other are both fixedly connected with a connecting plate (207), the fixing rods (206) are slidably connected to the inner wall of the addition tube (201) via springs (208), and the end of the connecting plate (207) that is away from the fixing rods (206) is fixedly connected with a handle (209).

4. The intelligent adding equipment for suspension processing according to claim 3 is characterized in that: The ends of the two fixing rods (206) that are close to each other are both provided with inclined surfaces, and the ends of the two fixing rods (206) that are far away from each other penetrate the inner wall of the clamping groove (205) and extend to the outside of the adding pipe (201); the adding pipe (201) is located between the two connecting plates (207); and the two grooves (204) and the two clamping grooves (205) are spaced apart at the bottom of the adding pipe (201).

5. The intelligent adding equipment for suspension processing according to claim 4 is characterized in that: The motor (101) is fixedly connected to the inner wall of the conical block (202), the rotating shaft (102) is rotatably connected to the inner wall of the supporting shell (203), the two beating rods (106) penetrate the inner wall of the supporting shell (203) and extend to both sides of the supporting shell (203), and the stirring rod (107) penetrates the inner wall of the supporting shell (203) and extends to the bottom of the supporting shell (203).

6. The intelligent adding equipment for suspension processing according to claim 3, characterized in that: The main body mechanism (3) comprises a processing kettle (301), a liquid infusion tube (302) is arranged on the side of the processing kettle (301), two clamping blocks (303) are fixedly connected to the top of the processing kettle (301), and fixing holes (304) are provided on the sides of the two clamping blocks (303) away from each other, two fixing grooves (305) are provided on the top of the processing kettle (301), and two positioning rods (306) are fixedly connected to the top of the processing kettle (301).

7. The intelligent adding equipment for suspension processing according to claim 6, characterized in that: The two positioning rods (306) are respectively located on the sides of the two fixing grooves (305) that are away from each other, and the two positioning rods (306) and the two clamping blocks (303) are spaced apart on the top of the processing kettle (301).

8. The intelligent adding equipment for suspension processing according to claim 7, characterized in that: The size of the clamping block (303) matches the size of the clamping slot (205), the clamping block (303) is clamped with the clamping slot (205), one end of the fixing rod (206) away from the handle (209) is clamped with the fixing hole (304), and the two positioning rods (306) are respectively located below the two grooves (204).

9. The intelligent adding device for suspension processing according to claim 6, characterized in that: The filter mechanism (4) comprises a filter body (401), a plurality of filter holes (402) are provided on the top of the filter body (401), mounting ears (403) are fixedly connected to both sides of the filter body (401), and positioning holes (404) are provided on the tops of the two mounting ears (403).

10. The intelligent adding equipment for suspension processing according to claim 9, characterized in that: The size of the positioning hole (404) is compatible with the size of the positioning rod (306), the positioning hole (404) and the positioning rod (306) are clamped together, the fixing groove (305) and the bottom of the mounting ear (403) are clamped together, the groove (204) and the top of the mounting ear (403) are clamped together, and the filter body (401) is located below the stirring rod (107).