Portable overhead lead bending tool
The portable overhead lead bending tool addresses inefficiencies in manual wire bending by providing adjustable, uniform force application and enhanced accuracy for cables of varying diameters, improving work quality and efficiency.
Patent Information
- Application Number
- CN202411715475.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-03
AI Technical Summary
Manual bending of overhead lead wires is time-consuming, labor-intensive, and difficult to achieve the desired curvature, especially with larger wire diameters and limited space, leading to inefficiency and potential damage.
A portable overhead lead bending tool with a base, electric cylinder, support part, bending mechanism, conical stopper, and guide rod, allowing for adjustable bending heads and uniform force application, facilitated by a conical stopper for varying cable diameters.
The tool ensures consistent and uniform force application, reduces wire damage, improves bending accuracy, and enhances operational efficiency and versatility for different cable sizes.
Smart Images

Figure CN119237617A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of cable bending, and in particular relates to a portable overhead lead bending tool. Background Art
[0002] At present, in the non-stop connection operation of 10kV overhead lines, it is necessary to connect a certain length of overhead lead wire (10kV steel core aluminum stranded wire) to the conductor through a parallel groove clamp. The parallel groove clamp is a connection hardware that cannot bear force. It is necessary to use external force to bend one end of the overhead lead wire into a certain arc so that the direction of the overhead lead wire can be effectively changed. This is called overhead lead wire bending.
[0003] As people's requirements for power supply reliability become higher and higher, non-stop operations are becoming more and more popular, and the corresponding help in "bending" overhead wires has naturally increased.
[0004] As the capacity of distribution networks continues to increase, the wire diameter of 10kV overhead lines is getting larger and larger, up to 240MM at most, making manual bending more difficult. Coupled with the influence of factors such as the small working space, the seemingly simple operation of "bending leads" often requires too much physical strength from the operators, and may not necessarily produce the desired curvature.
[0005] In traditional overhead wire bending, the operator often estimates the bending length and curve in advance, and uses both hands and other parts of the body, or two or more people to bend the overhead wire into a certain curvature, and then use an aerial work vehicle to complete the subsequent work. This is very labor-intensive, labor-intensive, and inefficient, and cannot meet the needs of overhead wire construction.
[0006] Therefore, we propose a portable overhead lead bending tool to solve the above problems. Summary of the invention
[0007] Aiming at the problem that manual bending of overhead lead wires is time-consuming and labor-intensive, and the bending effect is unsatisfactory, the present invention provides a portable overhead lead wire bending tool.
[0008] The solution adopted by the present invention to solve the technical problem is: a portable overhead lead bending tool, comprising a base, an electric cylinder, a support part, a bending mechanism, a conical stopper, a guide rod and a fixing part, wherein the electric cylinder is located on the top of the base, the fixing part is sleeved on the outside of the electric cylinder and is detachably connected to the base to fix the electric cylinder on the base; The bending mechanism includes a fixed block and two bending heads. The fixed block is fixedly mounted on the telescopic end of the electric cylinder. Adjusting pieces are respectively arranged at the opposite ends of the two bending heads. The adjusting pieces are connected to the fixed block and can adjust the distance between the two bending heads. The support part is welded and fixed on the right end of the base, the guide rod is welded and fixed on the top of the support part, and the conical stopper is sleeved on the guide rod and can move up and down along the guide rod.
[0009] Preferably, a lifting portion for supporting the cable is provided at the end of the bending head.
[0010] Preferably, the support portion includes a support seat and a connecting seat, the connecting seat is welded and fixed to the right end of the base, the support seat is welded and fixed to the bottom of the connecting seat, and its right end extends to the bottom of the conical stopper.
[0011] Preferably, ribs are respectively provided on the front and rear sides of the connecting seat, and the ribs are welded and fixed between the base and the connecting seat.
[0012] Preferably, the fixing member is a U-shaped screw, and both ends of the U-shaped screw respectively pass through through holes reserved on the base and are respectively threadedly connected to two nuts.
[0013] Preferably, a handle is welded and fixed to the top of the U-shaped screw.
[0014] Preferably, two slots are provided in the fixing block, and the two slots are arranged one above and one below. A threaded hole one is provided on the top of the fixing block, and the threaded hole one is connected to the two slots above and below.
[0015] Preferably, the adjusting member is an adjusting block integrally connected to the bending head, a plurality of positioning holes are provided on the adjusting block, the adjusting block can slide in the slot, a positioning bolt is provided in the threaded hole, and the lower end of the positioning bolt is inserted into the corresponding positioning hole.
[0016] Preferably, a second threaded hole is provided at the center of the conical stopper, and the guide rod is a high-strength bolt, so that the conical stopper is threadedly connected to the guide rod.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention controls the extension of the electric cylinder so that the fixed block and the two bending heads are synchronously close to the conical stopper. During the bending process, the forces acting on both ends of the cable to be bent are consistent and uniform, which reduces the damage to the lead wire during the bending process, improves the work quality, and extends the life of the lead wire. In addition, the device is easy to carry and flexible to operate, which can effectively improve work efficiency.
[0018] 2. The present invention sets a conical stopper, and by simply rotating the conical stopper, the height of the conical stopper can be quickly adjusted according to the diameter of the cable. Compared with the design that requires replacing multiple stops of different sizes, the conical stopper can adapt to cables of different sizes by adjusting the height, thereby improving the versatility of the device and making it more convenient to use.
[0019] 3. The present invention ensures the accuracy and quality of bending by adjusting the distance between the two bending heads and using them in conjunction with a conical stopper. It can be used to bend cables of different diameters, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is one of the three-dimensional structural schematic diagrams of the present invention; Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention; Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle; Figure 4 It is a schematic diagram of the top view of the bending head and the connecting block of the present invention.
[0021] In the figure: 1 base, 21 U-shaped screw, 22 nut, 3 electric cylinder, 4 handle, 51 connecting seat, 52 rib plate, 53 supporting seat, 61 guide rod, 62 conical stopper, 71 fixing block, 72 bending head, 73 positioning bolt, 74 lifting part, 75 adjusting block, 76 positioning hole, 77 slot. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1-4 The present invention provides a technical solution of a portable overhead lead bending tool: Embodiment 1: according to Figure 1-4 As shown, it includes a base 1, an electric cylinder 3, a support part, a bending mechanism, a conical stopper 62, a guide rod 61 and two fixing parts. The electric cylinder 3 is located at the top of the base 1, and the two fixing parts are respectively located at the two ends of the base 1. The fixing parts are U-shaped screws 21. The two ends of the U-shaped screws 21 respectively pass through the through holes reserved on the base 1 and are respectively threadedly connected with two nuts 22 to fix the electric cylinder 3 on the base 1. Conversely, by unscrewing the nuts 22, the U-shaped screws 21 can be removed to repair or replace the electric cylinder 3.
[0024] A handle 4 is welded and fixed to the top of the U-shaped screw 21, so that the user can hold the handle 4 to carry and use the device.
[0025] The bending mechanism includes a fixed block 71 and two bending heads 72. The fixed block 71 is fixedly installed on the telescopic end of the electric cylinder 3. Two slots 77 are provided in the fixed block 71. The two slots 77 are arranged one above and one below. A threaded hole 1 is provided on the top of the fixed block 71, and the threaded hole 1 is connected to the upper and lower slots 77.
[0026] The end of the bending head 72 is provided with a lifting portion 74 for supporting the cable to prevent the cable from falling off during the bending process. Adjusting members are respectively provided at the opposite ends of the two bending heads 72. The adjusting members are adjusting blocks 75 integrally connected to the bending head 72. A plurality of positioning holes 76 are provided on the adjusting block 75. The adjusting block 75 can slide in the slot 77 to adjust the spacing between the two bending heads 72, and can be used to bend cables of different diameters. A positioning bolt 73 is provided in the threaded hole, and the lower end of the positioning bolt 73 is inserted into the corresponding positioning hole 76 to fix the position of the adjusting block 75 to ensure the stability of the bending head 72 during use.
[0027] The supporting portion includes a supporting seat 53 and a connecting seat 51 . The connecting seat 51 is welded and fixed to the right end of the base 1 . The supporting seat 53 is welded and fixed to the bottom of the connecting seat 51 , and the right end thereof extends to the bottom of the conical stopper 62 .
[0028] The guide rod 61 is a high-strength bolt, which is welded and fixed to the top of the support seat 53. A threaded hole 2 is opened at the center position of the conical stopper 62, so that the conical stopper 62 is threadedly connected to the guide rod 61. By simply rotating the conical stopper 62, the height of the conical stopper 62 can be quickly adjusted according to the diameter of the cable. Compared with the design that requires replacing multiple stops of different sizes, the conical stopper 62 can adapt to cables of different sizes by adjusting the height, thereby improving the versatility of the device and making it more convenient to use.
[0029] When used specifically, the portable overhead lead bending tool of the present invention first rotates the conical stop block 62 according to the diameter of the cable, adjusts the conical stop block 62 to a suitable height, then slides the bending heads 72 one by one, and adjusts the distance between the two bending heads 72. After the adjustment is completed, the positions of the two adjustment blocks 75 are fixed with positioning bolts 73, and then the portion of the cable to be bent is placed on two supporting parts 74. Finally, the extension of the electric cylinder 3 is controlled so that the fixing block 71 and the two bending heads 72 are synchronously moved close to the conical stop block 62 to bend the cable.
[0030] Embodiment 2: On the basis of the first embodiment, Figure 1 As shown, ribs 52 are respectively provided on the front and rear sides of the connecting seat 51 , and the ribs 52 are welded and fixed between the base 1 and the connecting seat 51 .
Claims
1. A portable overhead lead bending tool, comprising a base, an electric cylinder, a support, a bending mechanism, a conical stopper, a guide rod and a fixing member, characterized in that: The electric cylinder is located on the top of the base, and the fixing piece is sleeved on the outside of the electric cylinder and is detachably connected to the base to fix the electric cylinder on the base; The bending mechanism includes a fixed block and two bending heads. The fixed block is fixedly mounted on the telescopic end of the electric cylinder. Adjusting pieces are respectively arranged at the opposite ends of the two bending heads. The adjusting pieces are connected to the fixed block and can adjust the distance between the two bending heads. The support part is welded and fixed on the right end of the base, the guide rod is welded and fixed on the top of the support part, and the conical stopper is sleeved on the guide rod and can move up and down along the guide rod.
2. The portable overhead lead bending tool according to claim 1, characterized in that: The end of the bending head is provided with a lifting portion for supporting the cable.
3. The portable overhead lead bending tool according to claim 1, characterized in that: The support portion comprises a support seat and a connecting seat, wherein the connecting seat is welded and fixed to the right end of the base, and the support seat is welded and fixed to the bottom of the connecting seat, and the right end thereof extends to the bottom of the conical stopper.
4. The portable overhead lead bending tool according to claim 3, characterized in that: The front and rear sides of the connecting seat are respectively provided with ribs, and the ribs are welded and fixed between the base and the connecting seat.
5. The portable overhead lead bending tool according to claim 1, characterized in that: The fixing piece is a U-shaped screw, and two ends of the U-shaped screw respectively pass through the through holes reserved on the base and are respectively threadedly connected with two nuts.
6. The portable overhead lead bending tool according to claim 5, characterized in that: A handle is welded and fixed on the top of the U-shaped screw.
7. The portable overhead lead bending tool according to claim 1, characterized in that: Two slots are provided in the fixing block, and the two slots are arranged one above and one below. A threaded hole one is provided on the top of the fixing block, and the threaded hole one is communicated with the two slots above and below.
8. The portable overhead lead bending tool according to claim 7, characterized in that: The adjusting member is an adjusting block integrally connected to the bending head, a plurality of positioning holes are provided on the adjusting block, the adjusting block can slide in the slot, a positioning bolt is provided in the threaded hole, and the lower end of the positioning bolt is inserted into the corresponding positioning hole.
9. The portable overhead lead bending tool according to claim 5, characterized in that: A second threaded hole is provided at the center of the conical stopper, and the guide rod is a high-strength bolt, so that the conical stopper is threadedly connected with the guide rod.
Citation Information
Patent Citations
Hydraulic stay wire bending tool
CN109396292A
10kV ring main unit cable outlet connector auxiliary device
CN114042827A
U-shaped pipe stamping device
CN114871311A
Multi-purpose single-person bending machine
CN118305252A
Operating mechanism on steel bar bender
CN210208412U
