Online machining device for top oil cylinder mounting surface of rolling mill and using method of online machining device

By installing an online processing device on the top of the rolling mill, using the processing mechanisms of the motor, reducer and hydraulic cylinder, the corrosion, wear and deformation of the mounting surface of the top cylinder of the rolling mill in a high-strength environment is solved, online processing is achieved, and maintenance time is shortened And improves the flexibility and adaptability of the production line.

CN119237790APending Publication Date: 2025-01-03BEIJING BOLT BROTHERS MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411506133.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The mounting surface of the top cylinder of the rolling mill is prone to corrosion, wear and deformation problems in high-strength and high-load environments, resulting in reduced structural stability and durability, affecting product quality and normal operation of the production line. Traditional maintenance methods are cumbersome and require long-term shutdown.

Method used

An online processing device including X-direction, Y-direction, and Z-direction feeding components is designed. Using a processing mechanism of a motor, a reducer, a lead screw, a sliding track and a hydraulic cylinder, it can be processed online on the top of the rolling mill stand to reduce the The need for disassembly and platform erection.

Benefits of technology

The online processing of the top archway of the rolling mill is achieved, which shortens the maintenance time, improves the flexibility and adaptability of the production line, adapts to the processing needs of different specifications and models, and reduces the loss of production line shutdown.

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Abstract

The invention belongs to the technical field of rolling mill top machining, and particularly relates to a rolling mill top oil cylinder installation face online machining device and a using method thereof.The rolling mill top oil cylinder installation face online machining device comprises a platform bottom plate, handrails are arranged on the platform bottom plate, an equal-height work frame is arranged on the platform bottom plate, and a machine tool installation bottom plate is arranged on the equal-height work frame; a machining mechanism is arranged on the machine tool mounting bottom plate and comprises an X-direction feeding assembly, a Y-direction feeding assembly and a Z-direction feeding assembly, the X-direction feeding assembly is arranged on the equal-height work frame, the Y-direction feeding assembly is arranged on the X-direction feeding assembly, and the Z-direction feeding assembly is arranged on the Y-direction feeding assembly; on-line machining of the top memorial archway of the hot continuous rolling finishing mill is achieved, a lower supporting roller does not need to be disassembled, a platform does not need to be erected in the middle of the memorial archway, the maintenance time is greatly shortened, and losses caused by shutdown of a production line are reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of rolling mill top processing, and specifically refers to an online processing device for a rolling mill top oil cylinder mounting surface and a use method thereof. Background Art

[0002] The cylinder mounting surface on the top of the arch is under the action of huge rolling force for a long time, and it also has to deal with complex and changeable working conditions. In this high-intensity, high-load working environment, problems such as corrosion, wear, and deformation gradually emerge. The corrosion phenomenon damages the mounting surface of the top of the arch, reducing its structural stability and durability; wear leads to a decrease in the matching accuracy of the top mounting surface of the arch and related components, affecting the flatness of the rolled steel plate; and the deformation problem directly interferes with the normal operation of the finishing mill, making it difficult for the product's dimensional accuracy and surface quality to meet the expected standards, thereby failing to guarantee the stability and reliability of product quality.

[0003] Traditional maintenance methods used to address these problems have many drawbacks. Usually, the support rolls need to be disassembled from the finishing mill, which is a very cumbersome operation. The top cylinder needs to be removed and then the platform needs to be set up, and finally the machine tool needs to be processed and repaired online. This method firstly consumes a lot of manpower and material resources to complete a series of tasks such as disassembly, platform setting up and reinstallation. Secondly, this cumbersome processing and repair means that the production line must be shut down for a longer period of time, during which normal production activities cannot be carried out. Summary of the invention

[0004] In order to solve the above-mentioned problem, the present invention proposes an online processing device for the mounting surface of the top cylinder of a rolling mill and a method for using the same.

[0005] The technical solution adopted by the present invention is as follows: The present invention provides an online processing device for the top cylinder mounting surface of a rolling mill, comprising a platform bottom plate, a railing is arranged on the platform bottom plate, an equal-height work frame is arranged on the platform bottom plate, a machine tool mounting bottom plate is arranged on the equal-height work frame, and a processing mechanism is arranged on the machine tool mounting bottom plate.

[0006] Furthermore, the processing mechanism includes an X-direction feeding assembly, a Y-direction feeding assembly and a Z-direction feeding assembly, wherein the X-direction feeding assembly is arranged on a workbench of equal height, the Y-direction feeding assembly is arranged on the X-direction feeding assembly, and the Z-direction feeding assembly is arranged on the Y-direction feeding assembly.

[0007] Furthermore, the X-axis feed assembly includes a sliding track 1, which is arranged on a work frame of equal height, a motor 1 is provided at one end of the sliding track 1, the output end of the motor 1 is connected to the input end of a reducer 1, the output end of the reducer 1 is connected to one end of a lead screw 1, the other end of the lead screw 1 is rotatably connected to the other end of the sliding track 1, a slider 1 is slidably provided on the sliding track 1, the slider 1 is internally sleeved with a lead screw 1, and the lead screw 1 and the slider 1 are threadedly connected.

[0008] Furthermore, the Y-axis feed assembly includes a sliding track 2, which is arranged at the upper end of the slider 1, and a motor 2 is provided at one end of the sliding track 2, the output end of the motor 2 is connected to the input end of the reducer 2, the output end of the reducer 2 is connected to one end of the lead screw 2, and the other end of the lead screw 2 is rotatably arranged on the other end of the sliding track 2, and a slider 2 is slidably provided on the side wall of the sliding track 2, the lead screw 2 is sleeved in the slider 2, and the lead screw 2 and the slider 2 are threadedly connected.

[0009] Furthermore, the Z-direction feeding assembly includes a hydraulic cylinder, which is arranged on the side wall of the slider one, and the output end of the hydraulic cylinder is provided with a motor three, and the output end of the motor three is provided with a boring and milling cutter disc.

[0010] Furthermore, the platform bottom plate is provided with lifting screw holes.

[0011] The scheme also discloses a method for using an online processing device for the mounting surface of a top oil cylinder of a rolling mill, which mainly comprises the following steps:

[0012] Step 1: hoist the device to the top of the rolling mill frame, the output end of the motor 1 rotates to drive the input end of the reducer 1 to rotate, the output end of the reducer 1 rotates to drive the lead screw 1 to rotate, and the lead screw 1 rotates to drive the slider 1 to move horizontally;

[0013] Step 2: The output end of the second motor rotates to drive the input end of the second reducer to rotate, the output end of the second reducer rotates to drive the second lead screw to rotate, and the rotation of the second lead screw drives the second slider to move forward and backward;

[0014] Step 3: The output end of the hydraulic cylinder moves to drive the motor three to move up and down. The output end of the motor three rotates to drive the boring and milling cutter disc to rotate, and the top arch of the rolling mill is processed online.

[0015] The beneficial effects achieved by the present invention using the above structure are as follows:

[0016] (1) The present invention realizes the online processing of the top arch of the hot rolling finishing mill without disassembling the support rollers and setting up a platform in the middle of the arch, which greatly shortens the maintenance time and reduces the losses caused by the shutdown of the production line.

[0017] (2) The setting of the processing mechanism enables online processing at the top arch of the rolling mill frame, which enhances the flexibility and adaptability of the production line.

[0018] (3) The setting of the processing mechanism can meet the processing requirements of the top cylinder mounting surface of the rolling mill of different specifications and models. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 A three-dimensional diagram of an online processing device for the mounting surface of a top oil cylinder of a rolling mill according to the present invention;

[0021] Figure 2 It is a schematic diagram of the use state of an online processing device for the mounting surface of the top oil cylinder of a rolling mill according to the present invention;

[0022] Figure 3 It is a schematic diagram of the processing mechanism structure;

[0023] Figure 4 It is a three-dimensional drawing of the scaffolding with equal height;

[0024] Figure 5 This is a top view of the platform base.

[0025] Among them, 1. Platform base plate, 2. Equal height work frame, 3. Machine tool installation base plate, 4. Processing mechanism, 5. Railing, 6. Lifting screw hole, 7. X-axis feed assembly, 8. Y-axis feed assembly, 9. Z-axis feed assembly, 10. Motor 1, 11. Reducer 1, 12. Screw 1, 13. Sliding rail 1, 14. Slider 1, 15. Sliding rail 2, 16. Motor 2, 17. Reducer 2, 18. Screw 2, 19. Slider 2, 20. Motor 3, 21. Hydraulic cylinder, 22. Boring and milling cutter disc. DETAILED DESCRIPTION

[0026] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0027] like Figure 1-Figure 5As shown, the present invention proposes an online processing device for the mounting surface of the top cylinder of a rolling mill, comprising a platform bottom plate 1, a lifting screw hole 6 is provided on the platform bottom plate 1, a railing 5 is provided on the platform bottom plate 1, a contour work frame 2 is provided on the platform bottom plate 1, a machine tool mounting bottom plate 3 is provided on the contour work frame 2, a processing mechanism 4 is provided on the machine tool mounting bottom plate 3, the processing mechanism 4 comprises an X-direction feeding component 7, a Y-direction feeding component 8 and a Z-direction feeding component 9, the X-direction feeding component 7 is arranged on the contour work frame 2, the X-direction feeding component 7 comprises a sliding rail 13, the sliding rail 13 is arranged on the contour work frame 2, a motor 10 is provided at one end of the sliding rail 13, the output end of the motor 10 is connected to the input end of a reducer 11, the output end of the reducer 11 is connected to one end of a lead screw 12, the other end of the lead screw 12 is rotatably connected to the other end of the sliding rail 13, a slider 14 is slidably provided on the sliding rail 13, and the inner sleeve of the slider 14 Connect to the lead screw 12, the lead screw 12 and the slider 14 are threadedly connected, the Y-direction feeding assembly 8 is arranged on the X-direction feeding assembly 7, the Y-direction feeding assembly 8 includes a sliding track 2 15, the sliding track 2 15 is arranged on the upper end of the slider 14, one end of the sliding track 2 15 is provided with a motor 2 16, the output end of the motor 2 16 is connected to the input end of the reducer 2 17, the output end of the reducer 2 17 is connected to one end of the lead screw 2 18, the other end of the lead screw 2 18 is rotatably arranged on the other end of the sliding track 2 15, a slider 2 19 is slidably provided on the side wall of the sliding track 2 15, the lead screw 2 18 is sleeved in the slider 2 19, the lead screw 2 18 and the slider 2 19 are threadedly connected, the Z-direction feeding assembly 9 is arranged on the Y-direction feeding assembly 8, the Z-direction feeding assembly 9 includes a hydraulic cylinder 21, the hydraulic cylinder 21 is arranged on the side wall of the slider 14, the output end of the hydraulic cylinder 21 is provided with a motor 3 20, and the output end of the motor 3 20 is provided with a boring and milling cutter disc 22.

[0028] During specific use, the device is hoisted to the top of the rolling mill frame, the output end of motor 10 rotates to drive the input end of reducer 11 to rotate, the output end of reducer 11 rotates to drive screw 12 to rotate, the rotation of screw 12 drives slider 14 to move horizontally, the output end of motor 2 16 rotates to drive the input end of reducer 2 17 to rotate, the output end of reducer 2 17 rotates to drive screw 2 18 to rotate, the rotation of screw 2 18 drives slider 2 19 to move forward and backward, the output end of hydraulic cylinder 21 moves to drive motor 3 20 to move up and down, the output end of motor 3 20 rotates to drive the boring and milling cutter disc 22 to rotate, and the top arch of the rolling mill is processed online. The above is the overall workflow of the present invention, and this step can be repeated the next time it is used.

[0029] It can be seen from the above embodiments that the beneficial effects of the present invention are:

[0030] The present invention realizes the online processing of the top arch of the hot rolling finishing mill without disassembling the lower support rollers and setting up a platform in the middle of the arch, which greatly shortens the maintenance time and reduces the losses caused by the shutdown of the production line; the setting of the processing mechanism can perform online processing on the top arch of the rolling mill frame, thereby enhancing the flexibility and adaptability of the production line; the setting of the processing mechanism can adapt to the processing requirements of the top cylinder mounting surface of the rolling mill of different specifications and models.

[0031] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An online processing device for the mounting surface of a top oil cylinder of a rolling mill, comprising a platform bottom plate (1), wherein a railing (5) is provided on the platform bottom plate (1), and characterized in that: A work frame (2) of equal height is arranged on the platform bottom plate (1), a machine tool installation bottom plate (3) is arranged on the work frame (2), and a processing mechanism (4) is arranged on the machine tool installation bottom plate (3).

2. The online processing device for the installation surface of the top oil cylinder of a rolling mill according to claim 1, characterized in that: The processing mechanism (4) comprises an X-direction feeding assembly (7), a Y-direction feeding assembly (8) and a Z-direction feeding assembly (9); the X-direction feeding assembly (7) is arranged on a work frame (2) of equal height, the Y-direction feeding assembly (8) is arranged on the X-direction feeding assembly (7), and the Z-direction feeding assembly (9) is arranged on the Y-direction feeding assembly (8).

3. The online processing device for the installation surface of the top oil cylinder of a rolling mill according to claim 2, characterized in that: The X-direction feeding assembly (7) comprises a sliding track (13), the sliding track (13) being arranged on a work frame (2) of equal height, a motor (10) being arranged at one end of the sliding track (13), the output end of the motor (10) being connected to the input end of a reducer (11), the output end of the reducer (11) being connected to one end of a lead screw (12), the other end of the lead screw (12) being rotatably connected to the other end of the sliding track (13), a slider (14) being slidably arranged on the sliding track (13), the lead screw (12) being sleeved in the slider (14), the lead screw (12) and the slider (14) being threadedly connected.

4. The online processing device for the installation surface of the top oil cylinder of a rolling mill according to claim 3 is characterized in that: The Y-direction feeding assembly (8) comprises a second sliding track (15), the second sliding track (15) being arranged at the upper end of the first sliding block (14), a second motor (16) being arranged at one end of the second sliding track (15), the output end of the second motor (16) being connected to the input end of the second reducer (17), the output end of the second reducer (17) being connected to one end of the second lead screw (18), the other end of the second lead screw (18) being rotatably arranged at the other end of the second sliding track (15), a second sliding block (19) being slidably arranged on the side wall of the second sliding track (15), the second lead screw (18) being sleeved in the second sliding block (19), the second lead screw (18) and the second sliding block (19) being threadedly connected.

5. The online processing device for the installation surface of the top oil cylinder of a rolling mill according to claim 4, characterized in that: The Z-direction feeding assembly (9) comprises a hydraulic cylinder (21), wherein the hydraulic cylinder (21) is arranged on the side wall of the slide block (14), a motor (20) is arranged at the output end of the hydraulic cylinder (21), and a boring and milling cutter disc (22) is arranged at the output end of the motor (20).

6. The online processing device for the installation surface of the top oil cylinder of a rolling mill according to claim 5, characterized in that: The platform bottom plate (1) is provided with lifting screw holes (6).

7. A method for using an online processing device for a top cylinder mounting surface of a rolling mill, characterized in that: The online processing device for the mounting surface of the top cylinder of a rolling mill according to claim 3 comprises the following steps: Step 1: hoist the device to the top of the rolling mill frame, the output end of the motor 1 (10) rotates to drive the input end of the reducer 1 (11) to rotate, the output end of the reducer 1 (11) rotates to drive the lead screw 1 (12) to rotate, and the lead screw 1 (12) rotates to drive the slider 1 (14) to move horizontally; Step 2: The output end of the second motor (16) rotates to drive the input end of the second reducer (17) to rotate, the output end of the second reducer (17) rotates to drive the second lead screw (18) to rotate, and the rotation of the second lead screw (18) drives the second slider (19) to move forward and backward; Step 3: The output end of the hydraulic cylinder (21) moves to drive the motor 3 (20) to move up and down, and the output end of the motor 3 (20) rotates to drive the boring and milling cutter disc (22) to rotate, so as to perform online processing on the top arch of the rolling mill.