Preparation process of anti-aging thermoplastic material for base station

Abstract

The invention discloses a preparation process of an anti-aging thermoplastic material for a base station, and relates to the technical field of thermoplastic materials.The preparation process comprises the steps that a driving assembly drives a sweeping assembly to sweep residual resin on a vibrating screen conveying belt, the resin is collected through a storage box, and the collected resin is subjected to secondary screening through arrangement of a secondary screening assembly; the resin is conveyed onto the vibrating screen conveying belt again and screened along with the granulated resin of the next batch, so that the resin can be screened for multiple times, most qualified granular resin can be collected and bagged, more qualified granular resin is prevented from being screened when conveyed on the vibrating screen conveying belt, and the quality of the resin is improved. Therefore, the quantity of resin needing hot melting again is reduced, the workload is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of thermoplastic materials, in particular to a preparation process of an anti-aging thermoplastic material for a base station. Background Art

[0002] Thermoplastics are a type of plastic that is plastic at a certain temperature, solidifies after cooling, and can repeat this process. The molecular structure is characterized by a linear polymer compound. Generally, it does not have active groups, and linear intermolecular cross-linking does not occur when heated. Waste products can be recycled and reprocessed into new products.

[0003] After searching a publication number: CN212883458U, a vibration screening machine suitable for thermoplastic polyurethane rubber particles was found, including a machine cover, the top of the machine cover is open, and vibration plates are arranged on both side walls inside the machine cover, and coarse screening plates and fine screening plates are arranged on the vibration plates on both sides from top to bottom, respectively, a waste collection bin is arranged at the bottom of the machine cover, and liquid is arranged inside the waste collection bin, and a discharge port is arranged at the center of the bottom of the waste collection bin, a material guide cover is arranged on the top of one side of the machine cover, and two support columns are arranged at the bottom of the material guide cover. When using the vibration screening machine suitable for thermoplastic polyurethane rubber particles provided by the utility model, the height of the material guide cover is first adjusted, and the raw materials are introduced into the machine cover on the material guide slope, and screened through the screening plates on both sides. The screened waste finally falls into the liquid inside the waste collection bin, and the discharge port is opened to discharge the waste after the screening is completed. During the screening process of the device, the waste will not be scattered around with the vibration of the machine and pollute the working environment; However, after the hot melt is cooled, the resin is granulated into long strips, so when vibrating and screening, since its cross-section is generally smaller than the sieve hole, part of the resin is stuck in the sieve hole, which reduces the screening efficiency. In addition, part of the qualified resin has its cross-section facing the sieve hole due to vibration, and thus slides out of the sieve hole, which increases the waste screened out and reduces the yield. Summary of the invention

[0004] The purpose of the present invention is to provide a process for preparing an anti-aging thermoplastic material for a base station, so as to solve the deficiencies in the above-mentioned prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solution: a process for preparing an anti-aging thermoplastic material for a base station, comprising the following production steps: S1, hot-melting the resin; S2, adding fillers, stabilizers, lubricants and plasticizers into the fluid resin; S3, cooling and shaping the resin; S4, granulating the resin; S5, the granular resin is screened by a screening mechanism; S6. The granular resin is dried by a drying fan during screening; S7, bagging and collecting the screened resin; The screening mechanism includes a vibrating screen conveyor belt, a driving component is arranged on the vibrating screen conveyor belt, a cleaning component is arranged on the output end of the driving component, the cleaning component is slidably connected to the vibrating screen conveyor belt, the driving component can drive the cleaning component to slide on the vibrating screen conveyor belt, the cleaning component can clean the granular resin remaining on the vibrating screen conveyor belt, and a secondary screening component is also arranged on the vibrating screen conveyor belt, and the secondary screening component can transport the residual granular resin back to the vibrating screen conveyor belt for re-screening.

[0006] Furthermore, the driving assembly includes a driving source arranged on the vibrating screen conveyor belt, the driving source is slidably connected to the vibrating screen conveyor belt, a first bevel gear is arranged on the output end of the driving source, a first gear member is sleeved on the output end of the driving source, the first gear member is meshed with a first gear condition, and the first rack is arranged on the vibrating screen conveyor belt.

[0007] Furthermore, the cleaning component includes a first sliding member arranged in a sliding connection with the first gear condition, and the cleaning component also includes a second sliding member slidably connected to the vibrating screen conveyor belt. The first sliding member and the second sliding member are both rotatably connected to a rotating shaft. A second bevel gear is arranged at one end of the rotating shaft, and the second bevel gear is meshed with the first bevel gear. A second gear member is arranged at the other end of the rotating shaft, and the second gear member is meshed with a second rack. The second rack is arranged on the vibrating screen conveyor belt, and the first sliding member is rotatably connected to the output end of the driving source.

[0008] Furthermore, a first spring telescopic member is arranged above the first sliding member, a second spring telescopic member is arranged above the second sliding member, a limit member is arranged on the output end of each of the first spring telescopic member and the second spring telescopic member, two guide rails are provided on the vibrating screen conveyor belt, the two limit members are respectively slidably connected in the two guide rails in a one-to-one manner, and the output ends of the first spring telescopic member and the second spring telescopic member are fixedly connected to the two ends of a first scraper.

[0009] Furthermore, the cleaning assembly also includes two rotating parts, both of which are rotatably connected to the rotating shaft, one of which is fixedly connected to the first sliding part, and the other of which is fixedly connected to the second sliding part, both of which are fixedly connected to a second scraper, and a brush is sleeved on the rotating shaft.

[0010] Furthermore, a limit plate is provided on the vibrating screen conveyor belt, and one end of the limit plate is connected to a first slide rail.

[0011] Furthermore, the secondary screening component includes a first limiting rod arranged on the first slide rail, and the screening component also includes a second limiting rod arranged on the first slide rail, the second limiting rod is slidably connected to a sliding rod, the sliding rod is provided with a limiting shaft, and the limiting shaft is rotatably connected to a storage box.

[0012] Furthermore, the storage box is provided with an arc surface, and an extension plate is provided on the storage box, the extension plate is fitted with a support plate, the support plate is fixedly set on the factory floor, the support plate is fixedly connected to one end of a second track, the second track is fixedly set on the factory floor through a fixed seat, and the other end of the second track is located above the vibrating screen conveyor belt.

[0013] Furthermore, the secondary screening component also includes a fixing part arranged on the vibrating screen conveyor belt, and a push plate is slidably connected to the fixing part, the push plate corresponds to the position of the driving source, the push plate is fixedly connected to one end of a connecting rope, and the other end of the connecting rope is fixedly connected to the top of the sliding rod.

[0014] In the above technical scheme, the present invention provides a process for preparing anti-aging thermoplastic materials for base stations, in which a driving component drives a cleaning component to clean the residual resin on the vibrating screen conveyor belt, and collects the resin through a storage box. The collected resin is sent to the vibrating screen conveyor belt again through the setting of a secondary screening component, and is screened along with the next batch of granulated resin, so that the resin can be screened multiple times, so that most of the qualified granular resin can be collected and bagged, preventing more qualified granular resin from being screened when being transported on the vibrating screen conveyor belt, so that the amount of resin that needs to be hot-melted again is reduced, the workload is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 One of the overall structural diagrams provided by an embodiment of the present invention; Figure 2 The second schematic diagram of the overall structure provided by the embodiment of the present invention; Figure 3 One of the internal structure schematic diagrams provided by the embodiment of the present invention; Figure 4 The embodiment of the present invention provides Figure 3 A schematic diagram of the enlarged structure at point A; Figure 5 The embodiment of the present invention provides Figure 3 A schematic diagram of the enlarged structure at B; Figure 6 The embodiment of the present invention provides Figure 3 A schematic diagram of the enlarged structure at C; Figure 7 The second internal structure diagram provided for the embodiment of the present invention.

[0017] Description of reference numerals: 1. Vibrating screen conveyor belt; 11. First slide rail; 2. Driving assembly; 21. Driving source; 22. First bevel gear; 23. First gear member; 24. First rack; 3. Cleaning assembly; 31. First sliding member; 32. Second sliding member; 33. Rotating shaft; 34. Second bevel gear; 35. Second gear member; 36. Second rack; 37. First spring telescopic member; 38. Second spring telescopic member; 39. Limiting member; 310. First scraper; 311. Rotating member; 312. Second scraper; 313. Brush; 4. Secondary screening assembly; 41. First limiting rod; 42. Second limiting rod; 43. Sliding rod; 44. Limiting shaft; 45. Storage box; 46. Extension plate; 47. Support plate; 48. Second track; 49. Fixed seat; 410. Fixed member; 411. Push plate; 412. Connecting rope. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0019] See also Figure 1-7 The embodiment of the present invention provides a process for preparing an anti-aging thermoplastic material for a base station, comprising the following production steps: S1, hot-melting the resin; S2, adding fillers, stabilizers, lubricants and plasticizers into the fluid resin; S3, cooling and shaping the resin; S4, granulating the resin; S5, the granular resin is screened by a screening mechanism; S6. The granular resin is dried by a drying fan during screening; S7, bagging and collecting the screened resin; The screening mechanism includes a vibrating screen conveyor belt 1, on which a driving component 2 is provided, and a cleaning component 3 is provided on the output end of the driving component 2, the cleaning component 3 is slidably connected to the vibrating screen conveyor belt 1, the driving component 2 can drive the cleaning component 3 to slide on the vibrating screen conveyor belt 1, the cleaning component 3 can clean the granular resin remaining on the vibrating screen conveyor belt 1, and the vibrating screen conveyor belt 1 is also provided with a secondary screening component 4, which can transport the residual granular resin back to the vibrating screen conveyor belt 1 for re-screening.

[0020] Preferably, the driving assembly 2 includes a driving source 21 arranged on the vibrating screen conveyor belt 1, the driving source 21 is slidably connected to the vibrating screen conveyor belt 1, a first bevel gear 22 is arranged on the output end of the driving source 21, a first gear member 23 is sleeved on the output end of the driving source 21, the first gear member 23 is meshed with a first rack member 24, the first rack 24 is arranged on the vibrating screen conveyor belt 1, and the cooperation between the first gear member 23 and the first rack 24 enables the driving source 21 to move along the length direction of the rack during output.

[0021] Preferably, the cleaning component includes a first sliding member 31 arranged in a sliding connection with the first rack 24, and the cleaning component also includes a second sliding member 32 slidably connected to the vibrating screen conveyor belt 1. The first sliding member 31 and the second sliding member 32 are both rotatably connected to a rotating shaft 33. A second bevel gear 34 is arranged at one end of the rotating shaft 33, and the second bevel gear 34 meshes with the first bevel gear 22. A second gear member 35 is arranged at the other end of the rotating shaft 33. The second gear member 35 is arranged at the other end of the rotating shaft 33. The second gear member 35 meshes with a second rack 36. The second rack 36 is arranged on the vibrating screen conveyor belt 1. The first sliding member 31 is rotatably connected to the output end of the driving source 21. Through the arrangement of the second rack 36, the rotating shaft 33 can drive the first sliding member 31 and the second sliding member 32 to move synchronously when moving, and through the meshing of the first bevel gear 22 and the second bevel gear 34, the rotating shaft 33 can rotate while moving.

[0022] Preferably, a first spring expansion member 37 is arranged above the first sliding member 31, and a second spring expansion member 38 is arranged above the second sliding member 32. A limiting member 39 is respectively arranged on the output end of the first spring expansion member 37 and the second spring expansion member 38. Two guide rails are provided on the vibrating screen conveyor belt 1. The two limiting members 39 are respectively slidably connected in the two guide rails in a one-to-one manner. The output ends of the first spring expansion member 37 and the second spring expansion member 38 are fixedly connected to the two ends of a first scraper 310. The two limiting members 39 are limited by the guide rails so that the first scraper 310 does not contact the vibrating screen conveyor belt 1 when cleaning is not performed, thereby preventing the first scraper 310 from affecting the screening of resin by the vibrating screen conveyor belt 1. At the same time, through the movement of the first sliding member 31 and the second sliding member 32, the first scraper 310 is gradually moved downward to clean the top of the vibrating screen conveyor belt 1 when cleaning is performed.

[0023] Preferably, the cleaning assembly 3 also includes two rotating members 311, both of which are rotatably connected to the rotating shaft 33, one rotating member 311 is fixedly connected to the first sliding member 31, and the other rotating member 311 is fixedly connected to the second sliding member 32, and both of the rotating members 311 are fixedly connected to a second scraper 312, and a brush 313 is sleeved on the rotating shaft 33. Through the rotation and movement of the rotating shaft 33, the brush 313 moves while rotating, so that the resin in the sieve holes on the vibrating screen conveyor belt 1 is cleaned and falls, and the movement of the first sliding member 31 and the second sliding member 32 causes the second scraper 312 to move, driving the cleaned resin on the limit plate to slide into the first slide rail 11.

[0024] Preferably, a limit plate is provided on the vibrating screen conveyor belt 1, and one end of the limit plate is connected to a first slide rail 11. Under the setting of the first slide rail 11, the resin slides into the storage box 45 and is collected.

[0025] Preferably, the secondary screening component 4 includes a first limiting rod 41 arranged on the first slide rail 11, and the screening component also includes a second limiting rod 42 arranged on the first slide rail 11, the second limiting rod 42 is slidably connected to a sliding rod 43, the sliding rod 43 is provided with a limiting shaft 44, and the limiting shaft 44 is rotatably connected to a storage box 45.

[0026] Preferably, the storage box 45 is provided with an arc surface, and an extension plate 46 is provided on the storage box 45. The extension plate 46 is fitted with a support plate 47, and the support plate 47 is fixedly set on the factory floor. The support plate 47 is fixedly connected to one end of a second track 48, and the second track 48 is fixedly set on the factory floor through a fixing seat 49. The other end of the second track 48 is located above the vibrating screen conveyor belt 1. The setting of the extension plate 46 ensures that the storage box 45 will not be separated from the second track 48 when tilted, thereby preventing the resin from spilling outside the second track 48.

[0027] Preferably, the secondary screening component 4 also includes a fixing member 410 arranged on the vibrating screen conveyor belt 1, and a push plate 411 is slidably connected to the fixing member 410, and the push plate 411 corresponds to the position of the driving source 21. The push plate 411 is fixedly connected to one end of a connecting rope 412, and the other end of the connecting rope 412 is fixedly connected to the top of the sliding rod 43. Through the setting of the first push plate 411, the storage box 45 can fall to the discharge port of the first slide rail 11 before the resin is pushed into the first slide rail 11 on the limiting plate, and can drive the storage box 45 to move up to the second slide rail when the driving source 21 is reset, and under the setting of the first slide rail 11, the resin is sent to the vibrating screen conveyor belt 1 for screening again, so as to ensure that most of the qualified granular resin can be collected and bagged, and prevent more qualified granular resin from being cleaned.

[0028] Working principle: Since the resin is cut into granules, part of the resin blocks the filter holes on the vibrating screen conveyor belt 1 after screening. By starting the driving source 21 to drive the first bevel gear 22 to rotate, the rotating shaft 33 rotates, so that the brush 313 starts to rotate, and drives the second gear member 35 to rotate. At the same time, since the driving source 21 drives the first gear member 23 to rotate when it rotates, and the first rack 24 and the second rack 36 are set, the driving source 21 starts to move when it rotates, and the driving source 21 drives the first sliding member 31 to move when it moves. When the second gear member 35 rotates, it drives the second sliding member 32 to move, so that the rotating shaft 33 starts to move. With the cooperation of the rotation of the brush 313, the brush 313 moves when it rotates, so that the brush 313 cleans the granular resin remaining in the sieve holes on the vibrating screen conveyor belt 1, so that the resin falls on the limit plate; When the rotating shaft 33 moves, the second scraper 312 is driven to move, so that the second scraper 312 pushes the resin cleaned on the limiting plate, so that the resin is pushed into the first slide rail 11, and then slides into the storage box 45 from the first slide rail 11; When the first sliding member 31 and the second sliding member 32 move, they drive the first spring telescopic rod and the second spring telescopic rod to move, so that the two limit members 39 move along the guide track direction, so that the first spring member and the second spring member contract, and drive the first scraper 310 to move downward, so that the first scraper 310 cleans the upper surface of the vibrating screen conveyor belt 1, so that the resin bounced to the top of the vibrating screen conveyor belt 1 by the brush 313 during cleaning is pushed and screened, and qualified resin products are collected after screening, and resin that fails to pass the screening will fall on the limit plate and be pushed into the storage box 45 by the second push plate 411; When the driving source 21 moves toward the first slide rail 11 during cleaning, due to the gravity of the storage box 45, the driving source 21 moves, and the push plate 411 moves one end distance synchronously, so that the connecting rope 412 moves, driving the sliding rod 43 to move downward, so that the limit shaft 44 moves downward, and the storage box 45 falls to the discharge port of the first slide rail 11. When the driving source 21 completes cleaning and resets, when the driving source 21 moves to contact with the push plate 411, it drives the push plate 411 to move. The connecting rope 412 is pulled, driving the sliding rod 43 to move upward, causing the limit shaft 44 to move upward and driving the storage box 45 to move upward. When the storage box 45 moves up to the point where its extension plate 46 is higher than the second slide rail, the storage box 45 is tilted due to its weight, so that the resin collected in the storage box 45 can slide again onto the vibrating screen conveyor belt 1 through the second slide rail for screening, so as to ensure that most of the qualified granular resin can be collected and bagged, and prevent more qualified granular resin from being cleaned up.

[0029] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A process for preparing an anti-aging thermoplastic material for a base station, characterized in that: The method comprises the following preparation steps: S1, hot-melting the resin; S2, adding fillers, stabilizers, lubricants and plasticizers into the fluid resin; S3, cooling and shaping the resin; S4, granulating the resin; S5, the granular resin is screened by a screening mechanism; S6. The granular resin is dried by a drying fan during screening; S7, bagging and collecting the screened resin; The screening mechanism comprises a vibrating screen conveyor belt (1), a driving component (2) is arranged on the vibrating screen conveyor belt (1), a cleaning component (3) is arranged on the output end of the driving component (2), the cleaning component (3) is slidably connected to the vibrating screen conveyor belt (1), the driving component (2) can drive the cleaning component (3) to slide on the vibrating screen conveyor belt (1), the cleaning component (3) can clean the granular resin remaining on the vibrating screen conveyor belt (1), and the vibrating screen conveyor belt (1) is also provided with a secondary screening component (4), the secondary screening component (4) can transport the residual granular resin back to the vibrating screen conveyor belt (1) for re-screening.

2. The process for preparing an anti-aging thermoplastic material for a base station according to claim 2, characterized in that: The driving assembly (2) comprises a driving source (21) arranged on the vibrating screen conveyor belt (1), the driving source (21) being slidably connected to the vibrating screen conveyor belt (1), a first bevel gear (22) being arranged on the output end of the driving source (21), a first gear member (23) being sleeved on the output end of the driving source (21), the first gear member (23) being meshed with a first rack member (24), and the first rack member (24) being arranged on the vibrating screen conveyor belt (1).

3. The process for preparing an anti-aging thermoplastic material for a base station according to claim 3, characterized in that: The cleaning component comprises a first sliding member (31) arranged on a first rack (24) member in a sliding connection, and the cleaning component also comprises a second sliding member (32) slidably connected to the vibrating screen conveyor belt (1). The first sliding member (31) and the second sliding member (32) are both rotatably connected to a rotating shaft (33). A second bevel gear (34) is arranged at one end of the rotating shaft (33). The second bevel gear (34) meshes with the first bevel gear (22). A second gear member (35) is arranged at the other end of the rotating shaft (33). The second gear member (35) meshes with a second rack (36). The second rack (36) is arranged on the vibrating screen conveyor belt (1). The first sliding member (31) is rotatably connected to the output end of the driving source (21).

4. The process for preparing an anti-aging thermoplastic material for a base station according to claim 4, characterized in that: A first spring expansion member (37) is arranged above the first sliding member (31), a second spring expansion member (38) is arranged above the second sliding member (32), a limiting member (39) is arranged on the output end of each of the first spring expansion member (37) and the second spring expansion member (38), two guide rails are provided on the vibrating screen conveyor belt (1), the two limiting members (39) are respectively slidably connected in the two guide rails in a one-to-one correspondence, and the output ends of the first spring expansion member (37) and the second spring expansion member (38) are fixedly connected to two ends of a first scraper (310).

5. The process for preparing an anti-aging thermoplastic material for a base station according to claim 5, characterized in that: The cleaning assembly (3) further comprises two rotating members (311), both of which are rotatably connected to the rotating shaft (33), one of which is fixedly connected to the first sliding member (31), and the other of which is fixedly connected to the second sliding member (32), and both of which are fixedly connected to a second scraper (312), and a brush (313) is sleeved on the rotating shaft (33).

6. The process for preparing an anti-aging thermoplastic material for a base station according to claim 6, characterized in that: The vibrating screen conveyor belt (1) is provided with a limit plate, and one end of the limit plate is connected to a first slide rail (11).

7. The process for preparing an anti-aging thermoplastic material for a base station according to claim 7, characterized in that: The secondary screening component (4) includes a first limiting rod (41) arranged on the first slide rail (11), and the screening component also includes a second limiting rod (42) arranged on the first slide rail (11), a sliding rod (43) is slidably connected to the second limiting rod (42), a limiting shaft (44) is arranged on the sliding rod (43), and a storage box (45) is rotatably connected to the limiting shaft (44).

8. The process for preparing an anti-aging thermoplastic material for a base station according to claim 7, characterized in that: The storage box (45) is provided with an arc surface, and the storage box (45) is provided with an extension plate (46), the extension plate (46) is fitted with a support plate (47), the support plate (47) is fixedly arranged on the factory floor, the support plate (47) is fixedly connected to one end of a second track (48), the second track (48) is fixedly arranged on the factory floor through a fixing seat (49), and the other end of the second track (48) is located above the vibrating screen conveyor belt (1).

9. The process for preparing an anti-aging thermoplastic material for a base station according to claim 8, characterized in that: The secondary screening component (4) also includes a fixing member (410) arranged on the vibrating screen conveyor belt (1), and a push plate (411) is slidably connected to the fixing member (410), and the push plate (411) corresponds to the position of the driving source (21). The push plate (411) is fixedly connected to one end of a connecting rope (412), and the other end of the connecting rope (412) is fixedly connected to the top of the sliding rod (43).

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