Laser cutting equipment for production of injection products
By designing a variety of mechanisms and structures in laser cutting equipment, the problems of inconvenient positioning of round table-shaped plastic buckets and gate drops are solved, and the rapid and accurate positioning of plastic buckets and automatic cutting and cleaning of gates are realized, which improves the cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202411454704.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When dealing with round table-shaped plastic buckets, existing laser cutting technology is inconvenient to position and easy to pour, and the problem of gate dropping after cutting affects cutting accuracy and efficiency.
A laser cutting equipment for the production of injection molding products was designed, and the structure includes a processing table, a traveling mechanism, a distance adjustment mechanism, a lifting mechanism and a horizontal and vertical servo mechanism are realized. The plastic is realized through the limit column, a limit ball, a sliding seat and a servo mechanism. Quick and accurate positioning of the barrel and automatic cutting and cleaning of gates.
It realizes the rapid and precise positioning of plastic buckets and automatic cutting and cleaning of gates, avoids the problem of gate drop, and improves cutting accuracy and efficiency.
Smart Images

Figure CN119238870A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser cutting, and in particular to laser cutting equipment for producing injection molded products. Background Art
[0002] Cutting the gate on the molded product in thermosetting injection molding is an important process step, which directly affects the appearance quality of the product and the subsequent processing efficiency. In the existing technology, laser cutting technology is used to accurately cut the gate on the injection molded product. Laser cutting has the advantages of high precision, high efficiency and non-contact, and is particularly suitable for products with high appearance requirements. Three-dimensional five-axis laser cutting technology provides higher flexibility and processing accuracy.
[0003] For a plastic barrel molded part with a truncated cone shape, the gate is located on the end face. When laser cutting is used, the plastic barrel needs to be arranged at a designated position before cutting. The positioning process in the prior art is relatively inconvenient. Due to the large port, the plastic barrel is prone to tilting during the pushing process. When negligent in operation, there is a gap between the barrel body and the positioning plate that are straightened by gravity, which affects the cutting accuracy. In addition, after cutting, the dropped interface is located on the end face of the barrel body, and the gate falls around when the user removes it. Therefore, a laser cutting device for injection molding production is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a laser cutting device for the production of injection molded products.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a laser cutting equipment for injection molding product production, including a processing table, a fixed seat is fixedly installed at the rear edge of the upper surface of the processing table, the front surface of the fixed seat is connected to a sliding seat through a travel mechanism, both sides of the upper surface of the sliding seat are respectively connected to moving plates through distance adjustment mechanisms, the front end of the moving plate is fixedly connected to a limiting column, the front surface of the limiting column is plugged with a lifting plate through a lifting mechanism, and the corners of the lifting plates on both sides are respectively fixedly connected to limiting balls, a bridge is fixedly sleeved on the outer side of the processing table, a transverse slide is installed on the inner side of the bridge through a transverse and longitudinal servo mechanism, a laser cutting head is fixedly installed on the front surface of the transverse slide, a folding rod is fixedly connected to one side of the front surface of the transverse slide, and the lower end of the folding rod is fixedly connected to an inclined guide plate; The plastic barrel is placed on the upper surface of the processing table, the lower end of the plastic barrel contacts the limiting columns on both sides, and the outer surface of the plastic barrel contacts the two limiting balls.
[0006] Preferably, the travel mechanism includes a telescopic cylinder and a guide cylinder fixedly connected to the front surface of the fixed seat, a guide column is slidably inserted into the front end port of the guide cylinder, and the front end of the guide column and the telescopic end of the telescopic cylinder are respectively fixedly connected to the rear surface of the sliding seat.
[0007] Preferably, the distance adjustment mechanism includes a transverse cylinder fixedly mounted on the upper surface of the sliding seat via a mounting plate, the rear end of the movable plate is fixedly connected to an enlarged plate, the telescopic end of the transverse cylinder is fixedly connected to the side surface of the enlarged plate, the lower surface of the movable plate is fixedly connected to a sliding hook, and the sliding hook is slidably sleeved on the front upper edge of the sliding seat.
[0008] Preferably, the lifting mechanism includes a slide groove opened on the front surface of the limiting column, the lifting plate is slidably inserted into the inner side of the slide groove, the inner side of the slide groove is rotatably connected with a threaded rod, the upper end of the threaded rod passes through the upper surface of the limiting column and is fixedly installed with a polygonal head.
[0009] Preferably, the transverse and longitudinal servo mechanism includes a vertical slide which is slidably installed on the inner walls on both sides of the bridge through a Y-axis servo mechanism, a transverse guide rod is fixedly installed between the vertical slides on both sides, the transverse guide rod slides through the inner side of the transverse slide, a transverse screw rod is rotatably connected between the vertical slides on both sides and near the top of the transverse guide rod, the transverse screw rod thread passes through the inner side of the transverse slide, a first motor is fixedly installed on the front surface of one of the vertical slides, and the output shaft of the first motor is fixedly connected to one end of the transverse screw rod.
[0010] Preferably, the Y-axis servo mechanism includes a vertical screw rod rotatably mounted on one side of the inner top surface of the bridge, the vertical screw rod thread passes through the inner side of the vertical slide on one side, the lower end of the vertical screw rod is fixedly connected to the output shaft of the second motor, and the second motor is fixedly mounted on the inner wall of the bridge.
[0011] Preferably, a vertical guide rod is fixedly installed on the inner side of the bridge and away from the side of the vertical screw rod, and the vertical guide rod slides through the inner side of the vertical slide.
[0012] Preferably, feet are fixedly installed at the corners of the lower surface of the processing table.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention can assist plastic barrels in completing rapid arrangement and positioning, and the positioning is accurate; The invention can automatically scrape off the gate after it is cut, thereby preventing the gate from falling off after the plastic barrel is taken off. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of a laser cutting device for producing injection molded products according to the present invention; Figure 2 This is a schematic diagram of a processing table of a laser cutting device for producing injection molded products according to the present invention; Figure 3 This is a schematic diagram of a horizontal cylinder of a laser cutting device for producing injection molded products according to the present invention; Figure 4 This is a cross-sectional view of a laser cutting device for producing injection molded products according to the present invention at a limit column; Figure 5 This is a schematic diagram of a sliding seat of a laser cutting device for producing injection molded products according to the present invention; Figure 6 It is a schematic diagram of the horizontal and vertical servo mechanism of a laser cutting device for producing injection molded products according to the present invention; Figure 7 This is a schematic diagram of a laser cutting device for producing injection molded products according to the present invention during processing; Figure 8 The present invention is a laser cutting device for producing injection molded products Figure 7 Enlarged view of point A in the middle.
[0015] 1. Processing table; 2. Fixed seat; 3. Telescopic cylinder; 4. Guide cylinder; 5. Guide column; 6. Sliding seat; 7. Horizontal cylinder; 8. Mounting plate; 9. Moving plate; 10. Enlarged plate; 11. Sliding hook; 12. Limit column; 13. Slide groove; 14. Threaded rod; 15. Polygonal head; 16. Lifting plate; 17. Limit ball; 18. Bridge; 19. Horizontal slide; 20. Laser cutting head; 21. Folding rod; 22. Inclined guide plate; 23. Horizontal screw rod; 24. Horizontal guide rod; 25. First motor; 26. Vertical slide; 27. Vertical screw rod; 28. Vertical guide rod; 29. Second motor; 30. Foot pad; 31. Plastic bucket; 32. Gate. DETAILED DESCRIPTION
[0016] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0017] like Figure 1-Figure 8 A laser cutting device for producing injection molded products shown in the figure comprises a processing table 1, a fixed seat 2 is fixedly installed at the rear of the upper surface of the processing table 1, a sliding seat 6 is connected to the front surface of the fixed seat 2 through a traveling mechanism, and movable plates 9 are connected to the upper surface of the sliding seat 6 on both sides through distance adjustment mechanisms, and the front end of the movable plate 9 is fixedly connected to a limiting column 12, and a lifting plate 16 is inserted on the front surface of the limiting column 12 through a lifting mechanism, and limiting balls 17 are fixedly connected to the adjacent corners of the lifting plates 16 on both sides, and a bridge 18 is fixedly sleeved on the outer side of the processing table 1, and a transverse slide 19 is installed on the inner side of the bridge 18 through a transverse and longitudinal servo mechanism, and a laser cutting head 20 is fixedly installed on the front surface of the transverse slide 19. The laser cutting head 20 is a prior art, but it is not repeated in detail, and a folding rod 21 is fixedly connected to one side of the front surface of the transverse slide 19, and an inclined guide plate 22 is fixedly connected to the lower end of the folding rod 21; The plastic barrel 31 is placed on the upper surface of the processing table 1 , the lower end of the plastic barrel 31 contacts the limiting columns 12 on both sides, and the outer surface of the plastic barrel 31 contacts the two limiting balls 17 .
[0018] like Figure 2 , Figure 3 As shown, the traveling mechanism includes a telescopic cylinder 3 and a guide cylinder 4 fixedly connected to the front surface of the fixed seat 2, a guide column 5 is slidably inserted into the front end of the guide cylinder 4, and the front end of the guide column 5 and the telescopic end of the telescopic cylinder 3 are respectively fixedly connected to the rear surface of the sliding seat 6. When the telescopic cylinder 3 is extended and retracted, the guide column 5 will slide along the inner side of the guide cylinder 4 to improve the stability of the sliding seat 6 when it moves.
[0019] The distance adjustment mechanism includes a transverse cylinder 7 fixedly mounted on the upper surface of the sliding seat 6 through a mounting plate 8, an enlarged plate 10 is fixedly connected to the rear end of the moving plate 9, and the telescopic end of the transverse cylinder 7 is fixedly connected to the side surface of the enlarged plate 10. The side surface area of the enlarged plate 10 is large, which is convenient for the fixed installation of the telescopic end of the transverse cylinder 7. A sliding hook 11 is fixedly connected to the lower surface of the moving plate 9, and the sliding hook 11 is slidably sleeved on the front upper side of the sliding seat 6. The sliding hook 11 plays a role of limiting, preventing the transverse cylinder 7 from being deformed and damaged by the force acting toward the rear when the plastic barrel 31 pushes the limiting column 12.
[0020] like Figure 4 As shown, the lifting mechanism includes a slide groove 13 provided on the front surface of the limiting column 12, a lifting plate 16 is slidably inserted into the inner side of the slide groove 13, a threaded rod 14 is rotatably connected to the inner side of the slide groove 13, and the upper end of the threaded rod 14 passes through the upper surface of the limiting column 12 and is fixedly installed with a polygonal head 15. The polygonal head 15 is convenient for the user to rotate the threaded rod 14 with the help of a wrench.
[0021] like Figure 6 As shown, the horizontal and vertical servo mechanism includes a vertical slide 26 slidably mounted on the inner wall of the bridge 18 on both sides through the Y-axis servo mechanism, a horizontal guide rod 24 is fixedly mounted between the vertical slides 26 on both sides, and the horizontal guide rod 24 slides through the inner side of the horizontal slide 19, and a horizontal screw rod 23 is rotatably connected between the vertical slides 26 on both sides and near the upper part of the horizontal guide rod 24, and the horizontal screw rod 23 threads through the inner side of the horizontal slide 19, and a first motor 25 is fixedly mounted on the front surface of one of the vertical slides 26, and the output shaft of the first motor 25 is fixedly connected to one end of the horizontal screw rod 23. When the first motor 25 drives the horizontal screw rod 23 to rotate, the horizontal slide 19 will move horizontally, and the horizontal guide rod 24 plays a role in guiding the horizontal slide 19 to move horizontally.
[0022] The Y-axis servo mechanism includes a vertical screw rod 27 rotatably mounted on one side of the top surface of the bridge 18, the vertical screw rod 27 is threaded through the inner side of the vertical slide 26 on one side, and the lower end of the vertical screw rod 27 is fixedly connected to the output shaft of the second motor 29, and the second motor 29 is fixedly mounted on the inner wall of the bridge 18. When the second motor 29 is running, the vertical screw rod 27 is rotated, thereby causing the vertical slide 26 to move up and down.
[0023] A vertical guide rod 28 is fixedly installed on the inner side of the bridge 18 and away from the side of the vertical screw rod 27, and the vertical guide rod 28 slides through the inner side of the vertical slide 26. The vertical guide rod 28 is provided to improve the stability of the vertical slide 26 on this side when it moves up and down.
[0024] like Figure 1 As shown, the bottom corners of the processing table 1 are fixedly mounted with feet 30. Obviously, the bottom surface of the feet 30 is flush with the bottom surface of the bridge 18, which improves the stability of the whole when placed.
[0025] The user places the plastic barrel 31 on the surface of the processing table 1, and the lower end of the plastic barrel 31 contacts the two limiting columns 12 to be positioned, and the surface of the plastic barrel 31 contacts the two limiting balls 17 to be positioned. Since there are four points between the lower end of the plastic barrel 31 and the surface position to be positioned, the problem of the plastic barrel 31 tipping over is not likely to occur during the positioning process, and the accurate positioning of the plastic barrel 31 can be guaranteed. The state after the arrangement is as follows Figure 7 , Figure 8 As shown; before placing a batch of plastic barrels 31 each time, the sliding seat 6 can be moved forward and backward by controlling the telescopic cylinder 3 to extend and retract, so as to change the front and rear position of the plastic barrel 31 after positioning, so as to cooperate with the subsequent laser cutting action, and the spacing between the limit columns 12 on both sides is changed by controlling the transverse cylinder 7 to extend and retract, so that the limit columns 12 on both sides are close to the positions of the two sides of the plastic barrel 31 during positioning, so as to ensure the stability after positioning, and the threaded rod 14 is rotated by rotating the polygonal head 15, so as to make the lifting plate 16 slide up and down along the inner side of the slide groove 13, so as to ensure that when the bottom of the plastic barrel 31 contacts the surface of the limit column 12, the limit ball 17 can contact the surface of the plastic barrel 31, so as to adapt to the different truncated cone shapes of the plastic barrel 31 for positioning, and the adaptability is good, and the rapid arrangement and positioning of the plastic barrel 31 can be completed.
[0026] Through the operation of the first motor 25, the transverse screw rod 23 rotates, driving the transverse slide 19 to translate, and the laser cutting head 20 cuts the gate 32. As the horizontal movement continues, the inclined guide plate 22 passes over the top of the plastic barrel 31, and the inclined guide plate 22 pushes the cut gate 32 to move forward, and then slides toward the front and bottom along the surface of the plastic barrel 31. Therefore, the purpose of cutting and quickly cleaning the gate 32 can be achieved.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A laser cutting device for producing injection molded products, comprising a processing table (1), characterized in that: A fixed seat (2) is fixedly installed at the rear of the upper surface of the processing table (1), the front surface of the fixed seat (2) is connected to a sliding seat (6) through a travel mechanism, and the upper surfaces of the sliding seat (6) are respectively connected to movable plates (9) through distance adjustment mechanisms, the front end of the movable plate (9) is fixedly connected to a limit column (12), and a lifting plate (16) is inserted into the front surface of the limit column (12) through a lifting mechanism, and the corners of the lifting plates (16) on both sides are respectively fixedly connected to limit balls (17), the outer side of the processing table (1) is fixedly sleeved with a bridge frame (18), the inner side of the bridge frame (18) is installed with a transverse slide (19) through a transverse and longitudinal servo mechanism, the front surface of the transverse slide (19) is fixedly installed with a laser cutting head (20), a folding rod (21) is fixedly connected to one side of the front surface of the transverse slide (19), and the lower end of the folding rod (21) is fixedly connected to an inclined guide plate (22); The plastic barrel (31) is placed on the upper surface of the processing table (1), the lower end of the plastic barrel (31) contacts the limiting columns (12) on both sides, and the outer surface of the plastic barrel (31) contacts the two limiting balls (17).
2. The laser cutting equipment for injection molding production according to claim 1, characterized in that: The travel mechanism comprises a telescopic cylinder (3) and a guide cylinder (4) fixedly connected to the front surface of the fixed seat (2); a guide column (5) is slidably inserted into the front end of the guide cylinder (4); the front end of the guide column (5) and the telescopic end of the telescopic cylinder (3) are respectively fixedly connected to the rear surface of the sliding seat (6).
3. The laser cutting equipment for injection molding product production according to claim 1, characterized in that: The distance adjustment mechanism comprises a transverse cylinder (7) fixedly mounted on the upper surface of the sliding seat (6) via a mounting plate (8); an enlarged plate (10) is fixedly connected to the rear end of the movable plate (9); a telescopic end of the transverse cylinder (7) is fixedly connected to the side surface of the enlarged plate (10); a sliding hook (11) is fixedly connected to the lower surface of the movable plate (9); and the sliding hook (11) is slidably sleeved on the front upper side of the sliding seat (6).
4. The laser cutting equipment for injection molding production according to claim 1, characterized in that: The lifting mechanism comprises a slide groove (13) provided on the front surface of the limiting column (12); the lifting plate (16) is slidably inserted into the inner side of the slide groove (13); the inner side of the slide groove (13) is rotatably connected to a threaded rod (14); the upper end of the threaded rod (14) passes through the upper surface of the limiting column (12) and is fixedly mounted with a polygonal head (15).
5. The laser cutting equipment for injection molding product production according to claim 1, characterized in that: The transverse and longitudinal servo mechanism comprises a vertical slide (26) slidably mounted on the inner walls of both sides of the bridge (18) through a Y-axis servo mechanism, a transverse guide rod (24) is fixedly mounted between the vertical slides (26) on both sides, the transverse guide rod (24) slides through the inner side of the transverse slide (19), a transverse screw rod (23) is rotatably connected between the vertical slides (26) on both sides and near the top of the transverse guide rod (24), the transverse screw rod (23) threadedly penetrates the inner side of the transverse slide (19), a first motor (25) is fixedly mounted on the front surface of one of the vertical slides (26), and the output shaft of the first motor (25) is fixedly connected to one end of the transverse screw rod (23).
6. The laser cutting equipment for injection molding product production according to claim 5, characterized in that: The Y-axis servo mechanism comprises a vertical screw rod (27) rotatably mounted on one side of the top surface of the bridge frame (18), the vertical screw rod (27) threadedly penetrates the inner side of the vertical slide (26) on one side, the lower end of the vertical screw rod (27) is fixedly connected to the output shaft of the second motor (29), and the second motor (29) is fixedly mounted on the inner wall of the bridge frame (18).
7. The laser cutting equipment for injection molding product production according to claim 6, characterized in that: A vertical guide rod (28) is fixedly mounted on the inner side of the bridge frame (18) and away from the vertical screw rod (27), and the vertical guide rod (28) slides through the inner side of the vertical slide table (26).
8. The laser cutting equipment for injection molding product production according to claim 1, characterized in that: Foot pads (30) are fixedly mounted at the corners of the lower surface of the processing table (1).
Citation Information
Patent Citations
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