Intelligent warehousing system based on vertical warehouse
By introducing storage boxes and sensor systems into vertical warehouses, real-time monitoring of material margins and collection quantity, the problems of insufficient and waste in traditional systems are solved, and the optimization of production progress and costs are ensured.
Patent Information
- Application Number
- CN202411374180.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-01-03
AI Technical Summary
Traditional intelligent warehousing systems based on vertical warehouses cannot accurately monitor material margins, resulting in insufficient supplementation affecting production progress, and the amount of materials collected by staff members may lead to waste of materials and increase production costs.
An intelligent storage system including storage bins, weighing components and locking components was designed to monitor the material margin in real time through gravity sensors, replenish materials in a timely manner, and monitor the amount of materials collected by staff through pressure sensors and NFC sensors. Prevent excessive collection.
Accurate monitoring of material margin is achieved, ensuring that production progress is not affected, and production costs are reduced. By replenishing and controlling the quantity collected in real time, material waste is avoided.
Smart Images
Figure CN119240197A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of intelligent warehousing technology, and in particular to an intelligent warehousing system based on a vertical warehouse. Background Art
[0002] Smart warehousing system is a logistics warehousing solution that combines advanced technologies such as artificial intelligence, the Internet of Things, big data and cloud computing. It aims to improve the efficiency and accuracy of warehouse management through automation and intelligence, while reducing costs and enhancing safety. The traditional intelligent storage system based on vertical warehouse is to place storage baskets on the top of the warehouse storage racks and store materials in the storage baskets; This type of intelligent warehousing system based on vertical warehouses has the following disadvantages: it cannot accurately monitor the remaining amount of materials, cannot accurately replenish materials before they are exhausted, thus affecting the production progress, and cannot control the number of materials collected by staff. Once too much is collected, it may lead to material waste, thereby increasing production costs. For this reason, we propose an intelligent warehousing system based on vertical warehouses. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an intelligent storage system based on a vertical warehouse. The amount of residual materials can be monitored in real time by the total weight of the residual materials. When the residual materials are insufficient, they can be replenished in time to prevent affecting the production progress, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: an intelligent storage system based on a vertical warehouse, comprising a storage rack, wherein evenly distributed placement boards are arranged between four columns of the storage rack, and a storage mechanism; The storage mechanism comprises a storage box, a storage box door, a weighing assembly and a locking assembly. The upper end of the placement plate is provided with evenly distributed storage boxes, and the front side of the storage box is hinged with a storage box door by a hinge. The weighing assembly comprises a guide column and a placement plate. The interior of the cavity of the storage box is provided with evenly distributed guide columns. The placement plate is slidably connected between four guide columns located in the same storage box. The locking assembly comprises a locking iron block and a locking groove. A locking iron block is slidably connected in the sliding groove in the middle of the storage box door. A locking groove is provided in the middle of the left side wall of the storage box. The locking groove and the locking iron block are installed in coordination. The amount of residual material can be monitored in real time through the total weight of the residual material, and it can be replenished in time when the residual material is insufficient to prevent affecting the production progress. The amount of material collected can be monitored according to the change in the weight of the residual material after the staff collects the material, thereby preventing the increase in production costs due to excessive collection of materials.
[0005] Furthermore, a single-chip microcomputer is arranged at the upper front end of the storage box door, and an input end of the single-chip microcomputer is electrically connected to an external power supply to control the electrical appliance.
[0006] Furthermore, the weighing assembly also includes a gravity sensor, which is arranged in the middle of the bottom wall of the storage box. The gravity sensor is arranged in conjunction with the placement plate, and the output end of the gravity sensor is electrically connected to the input end of the single-chip microcomputer for material weighing.
[0007] Furthermore, the weighing assembly also includes a spring 1, which is arranged between the bottom wall of the storage box and the lower end of the placement plate. The spring 1 is sleeved on the outer surface of the guide column to provide a rebound force for the placement plate.
[0008] Furthermore, the locking assembly also includes magnet 1 and magnet 2, wherein magnet 1 is arranged on the left side of the front end of the storage box, and magnet 2 is arranged on the left side of the rear end of the storage box door. Magnet 1 and magnet 2 are arranged in cooperation to close the storage box door.
[0009] Furthermore, the locking assembly also includes a second spring, which is arranged between the left side of the locking iron block and the inner wall of the slide groove to provide a rebound force for the locking iron block.
[0010] Furthermore, the locking assembly also includes an electromagnet, which is arranged in the middle of the left side wall of the locking groove. The electromagnet is arranged in cooperation with the locking iron block. The input end of the electromagnet is electrically connected to the output end of the single-chip microcomputer to drive the locking iron block.
[0011] Furthermore, the locking assembly also includes a pressure sensor, which is arranged in the middle of the left side wall of the storage box. The output end of the pressure sensor is electrically connected to the input end of the single-chip microcomputer to detect whether the storage box door is closed.
[0012] Furthermore, a buzzer is provided on the lower side of the front end of the single-chip computer housing, and the input end of the buzzer is electrically connected to the output end of the single-chip computer to remind the recipient when an error occurs in the material collection.
[0013] Furthermore, an NFC sensor is provided in the middle of the lower end of the storage box door, and the output end of the NFC sensor is electrically connected to the input end of the single-chip microcomputer to identify the identity of the material recipient.
[0014] Compared with the prior art, the beneficial effects of the present invention are: the intelligent storage system based on the vertical warehouse has the following advantages: 1. The weight of the remaining material is monitored in real time by the gravity sensor to determine the amount of the remaining material. The amount of the remaining material is monitored in real time by the total weight of the remaining material. When the remaining material is insufficient, it can be replenished in time to prevent affecting the production progress.
[0015] 2. Monitor the quantity collected by the staff through the change in the weight of the remaining materials after they collect the materials, so as to prevent the increase of production costs due to excessive collection of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic structural diagram of a cross-section of a storage box of the present invention; Figure 3 It is a schematic structural diagram of a cross-section of a storage box door of the present invention; Figure 4 It is a schematic structural diagram of the storage box door of the present invention from a rear view.
[0017] In the figure: 1 storage rack, 2 placement plate, 3 storage mechanism, 31 storage box, 32 storage box door, 33 weighing assembly, 331 guide column, 332 placement plate, 333 gravity sensor, 334 spring 1, 34 locking assembly, 341 locking iron block, 342 spring 2, 343 locking groove, 344 electromagnet, 345 magnet 1, 346 magnet 2, 347 pressure sensor, 4 single chip microcomputer, 5 buzzer, 6 NFC sensor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-4 , this embodiment provides a technical solution: an intelligent storage system based on a vertical warehouse, including a storage rack 1, a uniformly distributed placement board 2 is arranged between the four columns of the storage rack 1, and also includes a storage mechanism 3, a single-chip microcomputer 4 is arranged at the upper end of the front side of the storage box door 32, the input end of the single-chip microcomputer 4 is electrically connected to an external power supply, a buzzer 5 is arranged at the lower side of the front end of the shell of the single-chip microcomputer 4, the input end of the buzzer 5 is electrically connected to the output end of the single-chip microcomputer 4, and an NFC sensor 6 is arranged at the middle part of the lower end of the storage box door 32, and the output end of the NFC sensor 6 is electrically connected to the input end of the single-chip microcomputer 4; Storage mechanism 3: It includes storage box 31, storage box door 32, weighing assembly 33 and locking assembly 34. Storage boxes 31 are evenly distributed on the upper end of the placement plate 2. Storage box doors 32 are hinged on the front sides of the storage boxes 31 through hinges. The weighing assembly 33 includes guide columns 331 and placement plates 332. Evenly distributed guide columns 331 are provided inside the cavity of the storage box 31. The placement plates 332 are slidably connected between the four guide columns 331 located in the same storage box 31. The locking assembly 34 includes a locking iron block 341 and a locking groove 343. The locking iron block 341 is slidably connected in the sliding groove in the middle of the storage box door 32. A locking groove 343 is provided in the middle of the left side wall of the storage box 31. The locking groove 343 is installed in conjunction with the locking iron block 341. The weighing assembly 33 also includes a gravity sensor 333, which is arranged at the middle of the bottom wall of the storage box 31, and the gravity sensor 333 is arranged in cooperation with the placement plate 2. The output end of the gravity sensor 333 is electrically connected to the input end of the single-chip computer 4. The weighing assembly 33 also includes a spring 1 334, which is arranged between the bottom wall of the storage box 31 and the lower end of the placement plate 2, and the spring 1 334 is sleeved on the outer surface of the guide column 331. The locking assembly 34 also includes a magnet 1 345 and a magnet 2 346. The magnet 1 345 is arranged on the left side of the front end of the storage box 31, and the magnet 2 346 is arranged on the left side of the rear end of the storage box door 32. The magnet 1 345 and the magnet 2 346 are arranged in cooperation. The locking assembly 34 also includes a spring 2 342. The second spring 342 is arranged between the left side of the locking iron block 341 and the inner wall of the slide groove. The locking component 34 also includes an electromagnet 344. The electromagnet 344 is arranged in the middle of the left wall of the locking groove 343. The electromagnet 344 is arranged in cooperation with the locking iron block 341. The input end of the electromagnet 344 is electrically connected to the output end of the single-chip microcomputer 4. The locking component 34 also includes a pressure sensor 347. The pressure sensor 347 is arranged in the middle of the left wall of the storage box 31. The output end of the pressure sensor 347 is electrically connected to the input end of the single-chip microcomputer 4. It can be close to the NFC sensor 6 through its own work card. When the NFC sensor 6 successfully recognizes it, it will feed back the information to the single-chip microcomputer 4. The single-chip microcomputer 4 cuts off the power supply of the electromagnet 344, and the locking iron block 341 loses the attraction of the electromagnet 344. The force will slide into the inside of the slide groove under the force of the spring 2 342, thereby disengaging from the locking groove 343, and the storage box door 32 can be opened at this time. At this time, the staff can take out the required amount of materials according to the daily material quota. When the gravity sensor 333 detects that too much or too little is taken, it will feedback the information to the single-chip microcomputer 4, and the single-chip microcomputer 4 drives the buzzer 5 to alarm and prompt the staff to check the number of taken, until the number is correct and the alarm stops, and then the storage box door 32 is closed, and the magnet 1 345 and the magnet 2 346 contact and attract each other, so that the storage box door 32 is closed and the pressure sensor 347 is triggered at the same time. The pressure sensor 347 feeds back the information to the single-chip microcomputer 4, and the single-chip microcomputer 4 turns on the power of the electromagnet 344. Since the locking iron block 341 is an iron locking iron block,Therefore, the locking iron block 341 will be adsorbed to the outside of the slide slot until it is inserted into the locking slot 343, so as to achieve the locking of the storage box door 32. The amount of the remaining materials can be monitored in real time by the total weight of the remaining materials. When the remaining materials are insufficient, they can be replenished in time to prevent the production progress from being affected. The amount of materials collected can be monitored according to the change in the weight of the remaining materials after the staff collects the materials, so as to prevent the increase of production costs due to excessive collection of materials.
[0020] The working principle of the intelligent warehousing system based on a vertical warehouse provided by the present invention is as follows: when the intelligent warehousing system of the vertical warehouse is used, different materials need to be placed in the storage box 31 respectively, and then the weight and the existing number of the materials are checked in the single-chip computer 4. When the staff needs to pick up the materials, they can use their own work card to close to the NFC sensor 6. When the NFC sensor 6 successfully recognizes, the information is fed back to the single-chip computer 4. The single-chip computer 4 cuts off the power supply of the electromagnet 344. The locking iron block 341 loses the suction of the electromagnet 344 and slides into the inside of the slide groove under the action of the spring 2 342, thereby disengaging from the locking groove 343. At this time, the storage box door 32 can be opened, and the staff can collect the materials according to the weight and the existing number of the materials. The required amount of materials is taken out according to the material quota of the day. When the gravity sensor 333 detects that too much or too little is taken, the information will be fed back to the single-chip microcomputer 4. The single-chip microcomputer 4 drives the buzzer 5 to alarm and prompt the staff to check the number of materials taken. The alarm stops when the number is correct, and then the storage box door 32 is closed. Magnet 1 345 and magnet 2 346 contact and attract each other, so that the storage box door 32 is closed and the pressure sensor 347 is triggered at the same time. The pressure sensor 347 feeds back the information to the single-chip microcomputer 4, and the single-chip microcomputer 4 turns on the power of the electromagnet 344. Since the locking iron block 341 is an iron locking iron block, the locking iron block 341 will be adsorbed to the outside of the slide slot until it is inserted into the locking slot 343, thereby locking the storage box door 32.
[0021] It is worth noting that the single chip microcomputer 4 disclosed in the above embodiments can select the STC series single chip microcomputer, the NFC sensor can select the PN5180, the gravity sensor 333 can select the A1010, the pressure sensor 347 can select the DYMH-103, the buzzer 5 can select the 12055 piezoelectric buzzer, and the single chip microcomputer 4 controls the pressure sensor 347, the buzzer 5, the NFC sensor and the gravity sensor 333 to work using methods commonly used in the prior art.
[0022] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An intelligent storage system based on a vertical warehouse, comprising a storage rack (1), wherein evenly distributed placement boards (2) are arranged between four columns of the storage rack (1), characterized in that: Also includes a storage mechanism (3); The storage mechanism (3) comprises a storage box (31), a storage box door (32), a weighing assembly (33) and a locking assembly (34); the upper end of the placement plate (2) is provided with evenly distributed storage boxes (31); the front side of the storage box (31) is hingedly connected to the storage box door (32) by a hinge; the weighing assembly (33) comprises a guide column (331) and a placement plate (332); the cavity of the storage box (31) is provided with evenly distributed guide columns (331) and a locking assembly (34); A placing plate (332) is slidably connected between four guide columns (331) located in the same storage box (31), the locking assembly (34) comprises a locking iron block (341) and a locking groove (343), the locking iron block (341) is slidably connected in a sliding groove in the middle of the storage box door (32), a locking groove (343) is provided in the middle of the left side wall of the storage box (31), and the locking groove (343) is installed in cooperation with the locking iron block (341).
2. The intelligent storage system based on a vertical warehouse according to claim 1 is characterized in that: A single-chip microcomputer (4) is provided at the upper front end of the storage box door (32), and an input end of the single-chip microcomputer (4) is electrically connected to an external power supply.
3. The intelligent storage system based on a vertical warehouse according to claim 2 is characterized in that: The weighing assembly (33) further comprises a gravity sensor (333), wherein the gravity sensor (333) is arranged in the middle of the bottom wall of the storage box (31), the gravity sensor (333) is arranged in cooperation with the placement plate (2), and the output end of the gravity sensor (333) is electrically connected to the input end of the single-chip computer (4).
4. The intelligent storage system based on a vertical warehouse according to claim 1 is characterized in that: The weighing assembly (33) further comprises a spring 1 (334), wherein the spring 1 (334) is arranged between the bottom wall of the storage box (31) and the lower end of the placement plate (2), and the spring 1 (334) is sleeved on the outer surface of the guide column (331).
5. The intelligent storage system based on a vertical warehouse according to claim 1 is characterized in that: The locking assembly (34) further comprises a first magnet (345) and a second magnet (346), wherein the first magnet (345) is arranged on the left side of the front end of the storage box (31), and the second magnet (346) is arranged on the left side of the rear end of the storage box door (32), and the first magnet (345) and the second magnet (346) are arranged in coordination.
6. The intelligent storage system based on a vertical warehouse according to claim 1 is characterized in that: The locking assembly (34) further comprises a second spring (342), and the second spring (342) is arranged between the left side of the locking iron block (341) and the inner wall of the slide groove.
7. The intelligent storage system based on a vertical warehouse according to claim 2 is characterized in that: The locking assembly (34) further comprises an electromagnet (344), the electromagnet (344) being arranged in the middle of the left side wall of the locking groove (343), the electromagnet (344) being arranged in coordination with the locking iron block (341), and the input end of the electromagnet (344) being electrically connected to the output end of the single chip computer (4).
8. The intelligent storage system based on a vertical warehouse according to claim 2 is characterized in that: The locking assembly (34) further comprises a pressure sensor (347), wherein the pressure sensor (347) is arranged in the middle of the left side wall of the storage box (31), and an output end of the pressure sensor (347) is electrically connected to an input end of the single chip computer (4).
9. The intelligent storage system based on a vertical warehouse according to claim 2 is characterized in that: A buzzer (5) is provided at the lower front end of the housing of the single-chip computer (4), and an input end of the buzzer (5) is electrically connected to an output end of the single-chip computer (4).
10. The intelligent storage system based on a vertical warehouse according to claim 2, characterized in that: An NFC sensor (6) is provided at the middle of the lower end of the storage box door (32), and an output end of the NFC sensor (6) is electrically connected to an input end of the single-chip computer (4).