Automatic blanking device of welding line
By using the electric push rod-driven transfer device and spray head to purge dust in the welding wire automatic discharge device, the problems of low manual installation efficiency and reduced suction cup adsorption force are solved, and rapid installation and efficient production are achieved.
Patent Information
- Application Number
- CN202411314213.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The automatic feeding device of existing welding wires needs to be manually moved and locked when installing the suction cup, which is inefficient, and dust and fine particles in the air will cause the suction cup to be reduced, increasing safety risks.
An automatic discharge device including a vertical frame, a conveyor belt and a placement platform is designed, and the transfer device and adsorption mechanism are driven by an electric push rod to achieve rapid installation and adjustment of the suction cup through the cooperation of the slide groove and the slide rod, and blowing with the nozzle. Sweep the dust to ensure that the suction cup forms a good seal from the product surface.
It simplifies the assembly and disassembly process of suction cups, improves maintenance efficiency, effectively removes dust particles on the surface of the product, improves adsorption effect, and enhances production efficiency and safety.
Smart Images

Figure CN119240326A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of advanced manufacturing technology, in particular to an automatic unloading device for a welding line. Background Art
[0002] With the continuous advancement of automobile manufacturing technology, a large number of projection welding processes are required in the manufacturing process of automobile body parts. The welding production batch is large, the production speed is fast, and the assembly welding precision of the welded parts is high. The design and manufacture of welding lines are also constantly developing and optimizing. More and more automatic production lines are used in industrial production. However, the automatic unloading device of the existing welding line still has certain shortcomings when in use.
[0003] For example, a welding line feeding platform with publication number CN215755189U has an adjustable clamping range of the suction cup through the structural setting of the first suction cup unit and the second suction cup unit of the feeding mechanism, so that the feeding mechanism has better flexibility and is more convenient to use. However, when installing the suction cup, employees are required to manually move the suction cup and manually tighten the hexagon socket screws for positioning, which is inefficient and requires employees to spend more time and energy to complete the same task, which slows down production and affects overall production efficiency. At the same time, dust and fine particles in the air will fall on the surface of the door ring, causing the suction cup to fill the tiny gap between the suction cup and the door ring during the adsorption process. The outside air can enter the suction cup through these gaps, thereby destroying the air pressure difference inside and outside the suction cup, resulting in a decrease in adsorption force. When carrying the door ring, the door ring may accidentally fall off and become unstable, increasing safety risks in the workplace.
[0004] Therefore, we propose an automatic unloading device for a welding line to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic unloading device for a welding line to solve the problem raised by the above-mentioned background technology that employees in the current market need to manually move the suction cup and manually tighten the hexagon socket screws for positioning, which is inefficient, and dust and fine particles in the air will fall on the surface of the door ring, resulting in reduced adsorption force of the suction cup, which may cause the door ring to fall off accidentally and be unstable, thereby increasing safety risks in the workplace.
[0006] To achieve the above object, the present invention provides the following technical solutions: an automatic unloading device for a welding line, comprising a stand, a conveyor belt and a placement platform, the stand is fixedly connected to a driving mechanism, a transfer device is slidably arranged on the stand, and the driving mechanism can drive the transfer device to move along the horizontal axis direction of the stand, the transfer device is located above the conveyor belt and the placement platform, and the transfer device can transfer the product on the placement platform to the conveyor belt, and a controller is arranged in the transfer device;
[0007] Also includes:
[0008] Guide rods are slidably connected to both sides of the transfer device, a horizontal plate is fixedly connected to the bottom end of the guide rod, and an electric push rod is fixedly connected to the upper end of the horizontal plate, the output end of the electric push rod is fixedly connected to the support frame, and the bottom end of the support frame is fixedly connected to the moving plate, and a slide groove is provided on the moving plate, a slide rod is provided in the slide groove, and the end of the slide rod away from the slide groove is fixedly connected to the connecting plate, and the bottom end of the connecting plate is fixedly connected to a rectangular block, the rectangular block is slidably provided in the groove provided at the bottom end of the horizontal plate, and a connecting block is provided in the groove provided by the rectangular block, and the rectangular block and the connecting block are clamped by a connecting mechanism;
[0009] The bottom end of the connecting block is fixedly connected to a rod body, the upper end of the rod body is fixedly connected to a valve island, and the bottom end of the rod body is fixedly connected to an adsorption mechanism, piston cylinders are fixedly connected to the rod bodies on both sides of the valve island, and a piston sheet is slidably connected in the piston cylinder, and the bottom end of the rod body is fixedly connected to a nozzle connected to the air outlet end of the piston cylinder, the bottom end of the piston sheet is fixedly connected to a push rod, and the side wall of the push rod is fixedly connected to a side plate, and the side plate is fixedly connected to a rack, the side edge of the rod body is rotatably connected to a half gear that cooperates with the rack, and the outer side of the half gear is fixedly connected to an oil positioning clamp, and a corrugated suction cup is movably connected in the adsorption mechanism.
[0010] Preferably, there are multiple slide groove arrays on the movable plate, and the slide grooves located in the center part are vertically oriented to provide a sliding path in the vertical direction, while the slide grooves on the left and right sides of the vertical slide grooves are inclined. Such a design helps to guide the slide rod to deviate in a specific direction during sliding.
[0011] Preferably, the connecting mechanism includes a first clamping block, a toggle plate and a compression spring, the first clamping block is arranged in a semicircular structure, and the first clamping block is rotatably arranged in a groove opened in the rectangular block, the side of the first clamping block is fixedly connected to the toggle plate, and the bottom end of the toggle plate is fixedly connected to the compression spring, the compression spring is located in the rectangular block, and the bottom end of the compression spring is fixedly connected to the inner wall of the rectangular block.
[0012] Preferably, the connecting mechanism also includes a second card block, which is a semicircular structure, and the first card block and the second card block form a complete sphere after being aligned. The second card block is rotatably set in the connecting block, and a torsion spring providing a reset force is connected between the second card block and the connecting block.
[0013] Preferably, the adsorption mechanism includes a fixed block, a ring, a first protrusion, a second spring, a sealing plug and a limit block, the fixed block is fixedly arranged at the bottom end of the rod body, and the fixed block is a circular ring with a sealed upper end and an open bottom end, and a ring is sleeved on the outer side of the fixed block, the outer side of the ring is fixedly connected with the first protrusion, and the fixed block on the inner side of the ring is movably connected with the limit block, the top end of the fixed block is fixedly connected with the second spring, and the bottom end of the second spring is fixedly connected with the sealing plug, the sealing plug is slidably connected to the fixed block, and the diameter of the bottom end of the sealing plug matches the diameter of the opening below the fixed block.
[0014] Preferably, the ring is slidably connected to the fixed block, and a first spring is fixedly connected to the upper end of the ring. The first spring is sleeved on the outside of the fixed block, and the top of the first spring is fixedly connected to the outer wall of the fixed block. The fixed block is connected to the air inlet end of the valve island through an air pipe.
[0015] Preferably, the adsorption mechanism also includes a pad, a connecting ring, a rotating column, a corrugated suction cup, a second protrusion and a tension spring, the connecting ring is slidably connected to the fixed block, and a pad corresponding to the sealing plug is fixedly arranged in the connecting ring, the bottom end of the connecting ring is rotatably connected to the rotating column, and the bottom end of the rotating column is fixedly connected to the corrugated suction cup, and a second protrusion is fixedly arranged on the outside of the rotating column, a tension spring is fixedly sleeved on the second protrusion, and the other end of the tension spring is fixedly connected to the first protrusion.
[0016] Preferably, the rotating column is a hollow structure, and the rotating column is connected to the connecting ring through a hose, and a groove aligned with the limit block is formed on the side wall of the connecting ring above the rotating column.
[0017] Preferably, the air inlet end of the piston cylinder is connected to the outside through a one-way flow pipe, and the air outlet end of the piston cylinder is connected to the nozzle, the nozzle is arranged at an angle, and the blowing end of the nozzle is aligned with the corrugated suction cup, the push rod is slidably connected to the piston cylinder, and the bottom end of the push rod extends through the piston cylinder, and an auxiliary spring is sleeved on the outer side of the extended end of the push rod, the top end of the auxiliary spring is fixedly connected to the rod body, and the bottom end of the auxiliary spring is fixedly connected to the side plate.
[0018] Preferably, the positioning clamp is arranged in an "L"-shaped structure, and the half gear on the positioning clamp is meshed with the rack.
[0019] Compared with the prior art, the invention has the following beneficial effects: the automatic unloading device of the welding line simplifies the assembly process of the suction cup and the rod, can quickly complete assembly and disassembly, improves maintenance efficiency and work efficiency, and can also use compressed air to purge the product surface, effectively remove fine dust particles on the product surface, ensure that the suction cup forms a good seal with the product surface, and thus improve the adsorption effect. The specific contents are as follows:
[0020] 1. A first clamping block, a toggle plate, a compression spring and a second clamping block are provided. When the rod body is installed, the connecting block is slidably inserted into the rectangular block so that the second clamping block on the connecting block is aligned with the first clamping block in the rectangular block, thereby forming a complete sphere. Then, under the elastic force of the torsion spring and the compression spring, the connecting block rotates, thereby clamping the connecting block with the rectangular block to achieve quick installation.
[0021] 2. A collar and a limit block are provided. In the initial state, the collar will squeeze the limit block to limit the limit block. When installing the corrugated suction cup, the collar is slid upward to squeeze the first spring. At this time, the limit block is released from the limit. Then the connecting ring is slidably inserted into the fixed block so that the slot on the connecting ring is aligned with the limit block. After the collar is released, the collar will reset and move under the elastic force of the first spring, thereby limiting the limit block. Then the limit block will be inserted into the slot, thereby limiting the connecting ring. The structure is simple, which greatly saves installation time and improves work efficiency.
[0022] 3. A first protrusion, a second protrusion and a tension spring are provided, and the two ends of the tension spring are connected to the first protrusion and the second protrusion to prevent the ring from loosening. Then, since the connecting ring and the rotating column are rotatably connected, the rotating column can rotate, so that the corrugated suction cup can adsorb products of different shapes and improve production efficiency.
[0023] 4. A push rod, side plate, rack and half gear are provided. When the product is operated, the push rod will first contact the placement platform, thereby driving the side plate and the rack to move, so that the rack meshes with the half gear to rotate, and then the positioning clamping plate is driven to rotate through the half gear, so that one end of the positioning clamping plate rotates to both sides of the product, thereby pre-clamping the product to ensure that the product remains in the predetermined position and improve the stability and reliability of adsorption.
[0024] 5. A piston cylinder, a piston plate and a nozzle are provided. When the push rod moves, the piston plate will drive the piston plate to slide in the piston cylinder, thereby transporting the gas in the piston cylinder to the nozzle, and then spraying it out from the nozzle, so as to blow away the dust on the surface of the product, avoid affecting the use of the corrugated suction cup, and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the side section structure of the present invention;
[0027] Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0028] Figure 4This is a schematic diagram of the rectangular block installation structure of the present invention;
[0029] Figure 5 It is a schematic diagram of the side section structure of the transverse plate of the present invention;
[0030] Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle;
[0031] Figure 7 It is a schematic diagram of the side section structure of the transverse plate of the present invention;
[0032] Figure 8 It is a schematic diagram of the overall structure of the guide rod of the present invention;
[0033] Fig. 9 For the present invention Figure 8 The enlarged side section structure diagram at C in the middle;
[0034] Fig.10 It is a schematic diagram of the side section structure of the piston cylinder of the present invention;
[0035] Fig.11 It is a schematic diagram of the second bump installation structure of the present invention;
[0036] Fig.12 It is a schematic diagram of the sliding rod distribution structure of the present invention.
[0037] In the figure: 1, stand; 2, conveyor belt; 3, placing platform; 4, product; 5, driving mechanism; 6, transfer device; 7, guide rod; 8, horizontal plate; 9, electric push rod; 10, support frame; 11, moving plate; 1101, slide groove; 12, slide rod; 13, connecting plate; 14, rectangular block; 15, connecting mechanism; 1501, first clamping block; 1502, toggle plate; 1503, compression spring; 1504, second clamping block; 16, connecting block; 17, rod body; 18, valve island; 19, adsorption mechanism; 1901, Fixed block; 1902, sleeve ring; 1903, first protrusion; 1904, first spring; 1905, second spring; 1906, sealing plug; 1907, limit block; 1908, cushion block; 1909, connecting ring; 1910, rotating column; 1911, corrugated suction cup; 1912, second protrusion; 1913, tension spring; 20, piston cylinder; 21, piston plate; 22, push rod; 2201, auxiliary spring; 23, side plate; 24, rack; 25, half gear; 26, positioning clamp; 27, nozzle. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1-Figure 12 As shown, the present invention provides a technical solution: an automatic unloading device for a welding line, comprising a stand 1, a conveyor belt 2 and a placement platform 3, a driving mechanism 5 is fixedly connected to the stand 1, and a transfer device 6 is slidably arranged on the stand 1, and the driving mechanism 5 can drive the transfer device 6 to move along the horizontal axis direction of the stand 1, the transfer device 6 is located above the conveyor belt 2 and the placement platform 3, and the transfer device 6 can transfer the product 4 on the placement platform 3 to the conveyor belt 2, and a controller is arranged in the transfer device 6.
[0040] This technical solution utilizes the setting of the stand 1, the conveyor belt 2 and the placement platform 3. When in use, the driving mechanism 5 is started, and the driving mechanism 5 drives the transfer device 6 to move along the stand 1 to transfer the product 4 on the placement platform 3 to the conveyor belt 2 for unloading. This process does not require manual intervention. The valve island 18 is controlled by the controller to be on and off, and there is no need to manually adjust the suction cup. It has a high degree of automation and is easy to operate.
[0041] Embodiment 2: The technical content disclosed in this embodiment is an improvement made on the basis of the above-mentioned embodiment 1. In the existing installation of the suction cup, employees are required to manually move the suction cup and manually tighten the hexagon socket screws for positioning, which is inefficient and requires employees to spend more time and energy to complete the same task, which slows down the production speed and affects the overall production efficiency. The technical solution of this invention is as follows: Figure 1 and Figure 4-Figure 7As shown, a connecting mechanism 15 of a material discharging device is disclosed, wherein a transfer device 6 is provided with guide rods 7 slidably connected on both sides, a horizontal plate 8 is fixedly connected to the bottom end of the guide rod 7, and an electric push rod 9 is fixedly connected to the upper end of the horizontal plate 8, an output end of the electric push rod 9 is fixedly connected to a support frame 10, and a movable plate 11 is fixedly connected to the bottom end of the support frame 10, and a slide groove 1101 is provided on the movable plate 11, a slide rod 12 is provided in the slide groove 1101, and an end of the slide rod 12 away from the slide groove 1101 is fixedly connected There is a connecting plate 13, and a rectangular block 14 is fixedly connected to the bottom end of the connecting plate 13, the rectangular block 14 is slidably set in the groove opened at the bottom end of the horizontal plate 8, and a connecting block 16 is set in the groove opened by the rectangular block 14, and the rectangular block 14 and the connecting block 16 are connected by a connecting mechanism 15. There are multiple arrays of slide grooves 1101 on the moving plate 11, and the slide grooves 1101 located in the center part are vertically oriented to provide a sliding path in the vertical direction, and on the left and right sides of the vertical slide grooves 1101 The slide groove 1101 is inclined, and such a design helps to guide the slide bar 12 to deviate in a specific direction during the sliding process. The connecting mechanism 15 includes a first block 1501, a toggle plate 1502 and a compression spring 1503. The first block 1501 is a semicircular structure, and the first block 1501 is rotatably set in the groove opened by the rectangular block 14. The side of the first block 1501 is fixedly connected to the toggle plate 1502, and the bottom of the toggle plate 1502 is fixedly connected to the compression spring 15 03, the compression spring 1503 is located in the rectangular block 14, and the bottom end of the compression spring 1503 is fixedly connected to the inner wall of the rectangular block 14, the connecting mechanism 15 also includes a second clamping block 1504, the second clamping block 1504 is a semicircular structure, and the first clamping block 1501 and the second clamping block 1504 are aligned to form a complete sphere, the second clamping block 1504 is rotatably set in the connecting block 16, and a torsion spring providing a reset force is connected between the second clamping block 1504 and the connecting block 16.
[0042] In this technical solution, Figure 1 As shown, by utilizing the setting of the movable plate 11, the slide groove 1101 and the slide rod 12, the support frame 10 is moved by the electric push rod 9, so that the support frame 10 drives the movable plate 11 to move up and down synchronously, thereby making the slide rod 12 slide along the slide groove 1101. Since the slide rod 12 is connected to the rectangular block 14 through the connecting plate 13, the rectangular block 14 slides along the cross plate 8, and the position of the rectangular block 14 is adjusted, allowing the user to adjust the position of the adsorption mechanism 19 according to actual needs, so that it can easily adapt to objects of different shapes and sizes, providing greater flexibility, and avoiding operational errors or inefficiencies caused by unstable adsorption.
[0043] Its use is as Figure 4-Figure 7The technical solution shown in the figure, firstly, when installing the rod body 17, by sliding the connecting block 16 into the rectangular block 14, the second clamping block 1504 on the connecting block 16 will rotate, so that the second clamping block 1504 tends to be straight, and the second clamping block 1504 will squeeze the torsion spring, thereby sliding against the inner wall of the rectangular block 14, and at the same time, the top of the moving connecting block 16 will squeeze the first clamping block 1501, so that the first clamping block 1501 tends to be straight, and the first clamping block 1501 will drive the toggle plate 1502 to rotate, so that the toggle plate 1502 squeezes the compression spring 1503 to contract, and the first clamping block 1501 will slide along the surface of the connecting block 16, thereby moving at the top of the connecting block 16 When the first clamping block 1501 and the second clamping block 1504 are pressed against the top of the rectangular block 14, the first clamping block 1501 and the second clamping block 1504 are fitted to form a complete sphere. At this time, the compression spring 1503 and the torsion spring are reset, thereby driving the first clamping block 1501 and the second clamping block 1504 to rotate, and then the connecting block 16 is clamped with the rectangular block 14 to complete the installation of the rod body 17. When disassembling, it is only necessary to rotate the toggle plate 1502 so that the toggle plate 1502 squeezes the compression spring 1503 and drives the first clamping block 1501 and the second clamping block 1504 to rotate. At this time, the connection between the first clamping block 1501 and the second clamping block 1504 tends to be straight, and the connecting block 16 can be slid out;
[0044] When the rod body 17 needs to be adjusted, the controller controls the electric push rod 9, and then the electric push rod 9 drives the movable plate 11 to move through the support frame 10, so that the slide rod 12 slides in the slide groove 1101. Since the slide groove 1101 is inclined, the slide rod 12 drives the rectangular block 14 to move along the cross plate 8 through the connecting plate 13, thereby adjusting the rod body 17.
[0045] Embodiment 3: The technical content disclosed in this embodiment is a further improvement based on the above-mentioned embodiments 1 and 2. Since dust and fine particles in the air will fall on the surface of the door knocker, the dust and particles will fill the tiny gap between the suction cup and the door knocker during the adsorption process of the suction cup. The outside air can enter the suction cup through these gaps, thereby destroying the air pressure difference inside and outside the suction cup, resulting in a decrease in the adsorption force. In order to further solve this technical problem, this technical solution is as follows: Figure 2 , Figure 3 and Figure 8-Figure 12As shown, an adsorption mechanism 19 of a feeding device is disclosed, wherein a connecting block 16 is fixedly connected to a rod body 17 at the bottom end, a valve island 18 is fixedly connected to the upper end of the rod body 17, and an adsorption mechanism 19 is fixedly connected to the bottom end of the rod body 17, piston cylinders 20 are fixedly connected to the rod body 17 on both sides of the valve island 18, and a piston sheet 21 is slidably connected in the piston cylinder 20, and a nozzle 27 connected to the air outlet end of the piston cylinder 20 is fixedly connected to the bottom end of the rod body 17, and a piston sheet 21 is fixedly connected to the bottom end of the piston sheet 21. There is a push rod 22, and the side wall of the push rod 22 is fixedly connected to a side plate 23, and the side plate 23 is fixedly connected to a rack 24, the side of the rod body 17 is rotatably connected to a half gear 25 that cooperates with the rack 24, and the outer side of the half gear 25 is fixedly connected to an oil positioning clamping plate 26, the adsorption mechanism 19 includes a fixed block 1901, a collar 1902, a first protrusion 1903, a second spring 1905, a sealing plug 1906 and a limit block 1907, and the fixed block 1901 is fixedly arranged on the rod body 1 7 bottom, and the fixed block 1901 is annularly arranged with the upper end sealed and the lower end open, and a collar 1902 is sleeved on the outer side of the fixed block 1901, a first protrusion 1903 is fixedly connected to the outer side of the collar 1902, and a limiting block 1907 is movably connected to the fixed block 1901 inside the collar 1902, a second spring 1905 is fixedly connected to the top end of the fixed block 1901, and a sealing plug 1906 is fixedly connected to the bottom end of the second spring 1905, and the sealing plug 190 6 is slidably connected to the fixed block 1901, and the bottom end diameter of the sealing plug 1906 matches the open diameter below the fixed block 1901, the collar 1902 is slidably connected to the fixed block 1901, and the upper end of the collar 1902 is fixedly connected to the first spring 1904, the first spring 1904 is sleeved on the outside of the fixed block 1901, and the top end of the first spring 1904 is fixedly connected to the outer wall of the fixed block 1901, and the fixed block 1901 is connected to the air inlet end of the valve island 18 through the air pipe.The adsorption mechanism 19 also includes a cushion block 1908, a connecting ring 1909, a rotating column 1910, a corrugated suction cup 1911, a second protrusion 1912 and a tension spring 1913. The connecting ring 1909 is slidably connected to the fixed block 1901, and a cushion block 1908 corresponding to the sealing plug 1906 is fixedly arranged in the connecting ring 1909. The bottom end of the connecting ring 1909 is rotatably connected to the rotating column 1910, and the bottom end of the rotating column 1910 is fixedly connected to the corrugated suction cup 1911, and the outer side of the rotating column 1910 is fixedly arranged with a second protrusion 1912, and a tension spring 1913 is fixedly sleeved on the second protrusion 1912, and the other end of the tension spring 1913 is fixedly connected to the first protrusion 1903. The rotating column 1910 is a hollow structure, and the rotating column 1910 is connected by The hose is connected to the connecting ring 1909, and a groove aligned with the limit block 1907 is provided on the side wall of the connecting ring 1909 above the rotating column 1910. The air inlet end of the piston cylinder 20 is connected to the outside through a one-way flow pipe, and the air outlet end of the piston cylinder 20 is connected to the nozzle 27. The nozzle 27 is inclined, and the blowing end of the nozzle 27 is aligned with the corrugated suction cup 1911. The push rod 22 is slidably connected to the piston cylinder 20, and the bottom end of the push rod 22 extends through the piston cylinder 20, and an auxiliary spring 2201 is sleeved on the outer side of the extended end of the push rod 22. The top end of the auxiliary spring 2201 is fixedly connected to the rod body 17, and the bottom end of the auxiliary spring 2201 is fixedly connected to the side plate 23. The positioning clamp 26 is arranged in an "L" shape, and the half gear 25 on the positioning clamp 26 is meshed with the rack 24.
[0046] In this technical solution, Figure 2 As shown, by utilizing the setting of the push rod 22, the moving push rod 22 will simultaneously drive the rack 24 and the piston plate 21 to move, thereby driving the positioning clamping plate 26 to rotate under the meshing of the rack 24 and the half gear 25, and pre-clamping the product 4 to prevent the product 4 from being offset, and when the piston plate 21 slides in the piston cylinder 20, the gas in the piston cylinder 20 will be transported to the nozzle 27, and then sprayed out by the nozzle 27, thereby blowing off the dust on the product 4, improving the adsorption efficiency, and having strong practicality.
[0047] Its use is as Figure 3 and Figure 8-Figure 12According to the technical solution shown, when installing the adsorption mechanism 19, the staff manually moves the collar 1902 so that the collar 1902 slides upward along the fixed block 1901, and the collar 1902 squeezes the first spring 1904 so that the first spring 1904 contracts. Then, the collar 1902 that moves upward releases the limit on the limit block 1907. At this time, the connecting ring 1909 is inserted into the fixed block 1901. At the same time, the cushion block 1908 in the connecting ring 1909 squeezes the sealing plug 1906 so that the sealing plug 1906 slides along the inner wall of the fixed block 1901, thereby squeezing the second spring 1905. At this time, the sealing plug 1906 is automatically opened, so that the fixing block 1901 is connected with the connecting ring 1909. Then, when the slot on the connecting ring 1909 is aligned with the limit block 1907, the collar 1902 is loosened, and the collar 1902 will reset and move under the elastic force of the first spring 1904, thereby pushing the collar 1902 to move, and the collar 1902 will squeeze the limit block 1907, so that the limit block 1907 is inserted into the slot, thereby limiting the connecting ring 1909. Then, the upper and lower ends of the tension spring 1913 are respectively connected to the first protrusion 1903 and the second protrusion 1912, thereby completing the installation;
[0048] When in use, the transfer device 6 will drive the rod body 17 to move downward, and then the push rod 22 under the rod body 17 will first contact the placement platform 3, and then continue to move downward, so that the push rod 22 slides upward along the rod body 17, and the push rod 22 will squeeze the auxiliary spring 2201 to contract. At the same time, the push rod 22 will drive the piston plate 21 and the side plate 23 to move. When the side plate 23 moves, it drives the rack 24 to move, so that the rack 24 is engaged with the half gear 25, thereby driving the half gear 25 to rotate, and then the half gear 25 will drive the positioning clamping plate 26 to rotate, so that the positioning clamping plate 26 rotates to the product 4 to achieve pre-clamping, adjust the position of the product 4, and the piston plate 2 Driven by the push rod 22, it will slide along the inner wall of the piston cylinder 20, thereby delivering the gas in the piston cylinder 20 to the nozzle 27, and then the nozzle 27 will spray it to the surface of the product 4 to blow away the small particles of dust attached to it. When the piston plate 21 moves to the top of the piston cylinder 20, the corrugated suction cup 1911 will contact the surface of the product 4, and through the controller, the valve island 18 will be controlled to open, so that the corrugated suction cup 1911 can absorb the product 4. Then, when the rod body 17 moves upward, the auxiliary spring 2201 pushes the push rod 22 to reset, so that the piston plate 21 slides along the piston cylinder 20, thereby sucking the outside air into the piston cylinder 20 for storage;
[0049] When the corrugated suction cup 1911 contacts the product 4, the rotating column 1910 will rotate, so that the corrugated suction cup 1911 is completely in contact with the surface. By setting the tension spring 1913, the rotating rotating column 1910 can be automatically reset, thereby improving production efficiency.
[0050] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0051] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic unloading device for a welding line, comprising a stand (1), a conveyor belt (2) and a placement platform (3), wherein a driving mechanism (5) is fixedly connected to the stand (1), and a transfer device (6) is slidably arranged on the stand (1), and the driving mechanism (5) can drive the transfer device (6) to move along the horizontal axis direction of the stand (1), and the transfer device (6) is located above the conveyor belt (2) and the placement platform (3), and the transfer device (6) can transfer the product (4) on the placement platform (3) to the conveyor belt (2), and a controller is arranged in the transfer device (6); It is characterized in that Also includes: Guide rods (7) are slidably connected to both sides of the transfer device (6); the bottom end of the guide rod (7) is fixedly connected to a transverse plate (8); the upper end of the transverse plate (8) is fixedly connected to an electric push rod (9); the output end of the electric push rod (9) is fixedly connected to a support frame (10); the bottom end of the support frame (10) is fixedly connected to a movable plate (11); a sliding groove (1101) is provided on the movable plate (11); a sliding rod (12) is provided in the sliding groove (1101); the end of the sliding rod (12) away from the sliding groove (1101) is fixedly connected to a connecting plate (13); the bottom end of the connecting plate (13) is fixedly connected to a rectangular block (14); the rectangular block (14) is slidably arranged in a groove provided at the bottom end of the transverse plate (8); a connecting block (16) is provided in the groove provided in the rectangular block (14); and the rectangular block (14) and the connecting block (16) are clamped together through a connecting mechanism (15); The bottom end of the connecting block (16) is fixedly connected to a rod body (17), the upper end of the rod body (17) is fixedly connected to a valve island (18), and the bottom end of the rod body (17) is fixedly connected to an adsorption mechanism (19), piston cylinders (20) are fixedly connected to the rod bodies (17) on both sides of the valve island (18), and a piston sheet (21) is slidably connected inside the piston cylinder (20), and the bottom end of the rod body (17) is fixedly connected to a nozzle (27) connected to the air outlet end of the piston cylinder (20), the bottom end of the piston sheet (21) is fixedly connected to a push rod (22), and the side wall of the push rod (22) is fixedly connected to a side plate (23), and a rack (24) is fixedly connected to the side plate (23), and the side edge of the rod body (17) is rotatably connected to a half gear (25) matched with the rack (24), and a positioning clamping plate (26) is fixedly connected to the outer side of the half gear (25).
2. The automatic unloading device for a welding line according to claim 1, characterized in that: The movable plate (11) is provided with a plurality of slide grooves (1101) arrays, wherein the slide grooves (1101) located in the center are vertically oriented so as to provide a sliding path in the vertical direction, while the slide grooves (1101) on the left and right sides of the vertical slide grooves (1101) are inclined, and such a design helps to guide the slide rod (12) to deviate in a specific direction during the sliding process.
3. The automatic unloading device for a welding line according to claim 1, characterized in that: The connecting mechanism (15) comprises a first clamping block (1501), a toggle plate (1502) and a compression spring (1503); the first clamping block (1501) is arranged in a semicircular structure, and the first clamping block (1501) is rotatably arranged in a groove provided in the rectangular block (14); the side of the first clamping block (1501) is fixedly connected to the toggle plate (1502), and the bottom end of the toggle plate (1502) is fixedly connected to the compression spring (1503); the compression spring (1503) is located in the rectangular block (14), and the bottom end of the compression spring (1503) is fixedly connected to the inner wall of the rectangular block (14).
4. The automatic unloading device for a welding line according to claim 3, characterized in that: The connecting mechanism (15) further comprises a second clamping block (1504), the second clamping block (1504) being arranged in a semicircular structure, and the first clamping block (1501) and the second clamping block (1504) forming a complete sphere after being aligned, the second clamping block (1504) being rotatably arranged in the connecting block (16), and a torsion spring providing a restoring elastic force being connected between the second clamping block (1504) and the connecting block (16).
5. The automatic unloading device for a welding line according to claim 1, characterized in that: The adsorption mechanism (19) comprises a fixed block (1901), a collar (1902), a first protrusion (1903), a second spring (1905), a sealing plug (1906) and a stopper (1907); the fixed block (1901) is fixedly arranged at the bottom end of the rod body (17); the fixed block (1901) is an annular arrangement with a sealed upper end and an open lower end; the outer side of the fixed block (1901) is sleeved with a collar (1902); the outer side of the collar (1902) is fixedly connected with A first protrusion (1903) is provided, and a limit block (1907) is movably connected inside the fixed block (1901) on the inner side of the collar (1902); a second spring (1905) is fixedly connected to the top end of the fixed block (1901), and a sealing plug (1906) is fixedly connected to the bottom end of the second spring (1905); the sealing plug (1906) is slidably connected to the fixed block (1901), and the bottom end diameter of the sealing plug (1906) matches the open diameter below the fixed block (1901).
6. The automatic unloading device for a welding line according to claim 5, characterized in that: The collar (1902) is slidably connected to the fixed block (1901), and the upper end of the collar (1902) is fixedly connected to a first spring (1904), the first spring (1904) is sleeved on the outside of the fixed block (1901), and the top end of the first spring (1904) is fixedly connected to the outer wall of the fixed block (1901), and the fixed block (1901) is connected to the air inlet end of the valve island (18) through an air pipe.
7. The automatic unloading device for a welding line according to claim 5, characterized in that: The adsorption mechanism (19) further comprises a cushion block (1908), a connecting ring (1909), a rotating column (1910), a corrugated suction cup (1911), a second protrusion (1912) and a tension spring (1913); the connecting ring (1909) is slidably connected to the fixed block (1901), and a cushion block (1908) corresponding to the sealing plug (1906) is fixedly arranged inside the connecting ring (1909); the bottom end of the connecting ring (1909) is rotatably connected to the rotating column (1910), and the bottom end of the rotating column (1910) is fixedly connected to the corrugated suction cup (1911), and the outer side of the rotating column (1910) is fixedly arranged with a second protrusion (1912); a tension spring (1913) is fixedly sleeved on the second protrusion (1912), and the other end of the tension spring (1913) is fixedly connected to the first protrusion (1903).
8. The automatic unloading device for a welding line according to claim 7, characterized in that: The rotating column (1910) is a hollow structure, and the rotating column (1910) is connected to the connecting ring (1909) through a hose, and a slot aligned with the limit block (1907) is provided on the side wall of the connecting ring (1909) above the rotating column (1910).
9. The automatic unloading device for a welding line according to claim 1, characterized in that: The air inlet end of the piston cylinder (20) is connected to the outside through a one-way flow pipe, and the air outlet end of the piston cylinder (20) is connected to the nozzle (27). The nozzle (27) is arranged at an angle, and the blowing end of the nozzle (27) is aligned with the corrugated suction cup (1911). The push rod (22) is slidably connected to the piston cylinder (20), and the bottom end of the push rod (22) extends through the piston cylinder (20), and an auxiliary spring (2201) is sleeved on the outer side of the extended end of the push rod (22). The top end of the auxiliary spring (2201) is fixedly connected to the rod body (17), and the bottom end of the auxiliary spring (2201) is fixedly connected to the side plate (23).
10. The automatic unloading device for a welding line according to claim 1, characterized in that: The positioning clamping plate (26) is arranged in an "L"-shaped structure, and the half gear (25) on the positioning clamping plate (26) is meshed with the rack (24).
Citation Information
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