Large-size ceramic sheet wall surface paving quality detection device

Abstract

The invention discloses a large-size ceramic sheet wall surface paving quality detection device, and relates to the technical field of building detection, the large-size ceramic sheet wall surface paving quality detection device comprises a shell, a plurality of rollers are rotatably mounted at the bottom edge of the shell, and a knocking assembly for knocking a ceramic plate is arranged at one end of the inner wall of the shell; a sound wave analysis assembly used for analyzing knocking sound waves is arranged above the knocking assembly, and a track identification assembly is arranged on one side of the knocking assembly; according to the device, manpower consumption in the process of manually pushing the device to move is reduced in a roller moving mode, when the device moves on the surface of a ceramic tile, marking rollers rotate synchronously, then ink absorption gaskets can make contact with the surface of the ceramic tile at intervals, marks are left, marking of the pushing movement track of the device is achieved, and the efficiency is improved. An operator can visually know and distinguish a detected area and an undetected area, so that missing detection and repeated detection are avoided, the detection efficiency is improved, and manpower is saved.

Description

Technical Field

[0001] The invention relates to the technical field of building detection, in particular to a large-size ceramic thin plate wall paving quality detection device. Background Art

[0002] During the paving process, if the tiles are not completely and tightly fitted to the base, there will be a certain air layer or gap between the tiles and the base, which is called hollowing. Hollowing makes the tiles prone to unevenness, loosening and falling off, causing safety hazards, so hollowing detection is necessary to facilitate subsequent repairs.

[0003] The existing method of detecting hollow tiles is to manually use a hollow hammer to perform tapping detection. This method relies on manual inspection and is not comprehensive enough. It is easy to miss or repeat the inspection of certain places, making the inspection efficiency low. In addition, the detection accuracy is low due to manual identification of the sound feedback of the tiles. Therefore, it is necessary to propose improvements. Summary of the invention

[0004] The purpose of the present invention is to provide a large-size ceramic thin plate wall paving quality inspection device to solve the problem that the existing technology manual inspection is not comprehensive enough and is prone to omission or repeated inspection.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A large-size ceramic thin plate wall paving quality inspection device comprises a shell, a plurality of rollers are rotatably mounted on the bottom edge of the shell, a knocking assembly for knocking the ceramic plate is arranged at one end of the inner wall of the shell, a sound wave analysis assembly for analyzing the knocking sound waves is arranged above the knocking assembly, a track marking assembly is arranged on one side of the knocking assembly, the track marking assembly comprises a mounting frame, a marking wheel is rotatably mounted on the bottom of the inner wall of the mounting frame, an ink absorbing gasket is fixedly connected to one side of the outer wall of the marking wheel, an ink guide cavity is opened in the middle of the marking wheel, one end of the ink guide cavity extends to the outside of the marking wheel and is connected to the ink absorbing gasket.

[0007] As a further solution of the present invention: an abnormal marking assembly is arranged on one side of the trajectory identification assembly, and the abnormal marking assembly includes a mounting sleeve, a marking electromagnet is fixedly mounted on the top of the inner wall of the mounting sleeve, a connecting block is slidably connected to the inner wall of the mounting sleeve, a marking rod is fixedly connected to the bottom of the connecting block, a lower through cavity is provided inside the marking rod, a connecting cavity is provided inside the connecting block, the top of the lower through cavity is communicated with the connecting cavity, the top of the connecting block is arranged corresponding to the marking electromagnet, and a reset spring is fixedly connected to the bottom of the connecting block.

[0008] As a further solution of the present invention: a receiving cushion is fixedly connected to the bottom of the marking rod, and an ink guide spring is fixedly connected to the bottom of the inner wall of the lower through cavity.

[0009] As a further solution of the present invention: a cleaning assembly is arranged at the other end of the inner wall of the shell, and the cleaning assembly includes a linear motor, an output end of the linear motor is fixedly connected to a guide cover, and a cleaning pad is fixedly connected to the bottom of the guide cover.

[0010] As a further solution of the present invention: a liquid tank is arranged between the cleaning component and the abnormal marking component, the inner wall of the liquid tank is fixedly connected with a partition plate, the lower part of the partition plate is arranged as a water storage chamber, the interior of the water storage chamber is fixedly installed with a water supply pump, the output end of the water supply pump is fixedly connected with a water supply pipe, and one end of the water supply pipe is fixedly connected to the deflector cover.

[0011] A vertical partition is fixedly connected above the partition plate, and the vertical partition divides the space above the partition plate into two ink storage chambers. The two ink storage chambers are fixedly connected with ink guide tubes, and one side of the two ink guide tubes is fixedly connected to the ink guide chamber and the connecting chamber respectively; the top of one side of the two ink guide chambers is snap-fitted with sealing plugs.

[0012] As a further solution of the present invention: the knocking assembly includes a knocking sleeve, a knocking electromagnet is fixedly installed on the top of the inner wall of the knocking sleeve, a sliding block is slidably connected to the bottom of the knocking sleeve, a knocking column is fixedly connected to the bottom of the sliding block, and a push spring is fixedly connected between the top of the sliding block and the knocking electromagnet.

[0013] As a further solution of the present invention: a handle groove is opened on one side of the shell, the inner wall of the handle groove is fixedly connected with a connecting shaft, the middle part of the connecting shaft is fixedly connected with a docking block, one side of the docking block is snap-connected with a push-pull rod, and one side of the push-pull rod is fixedly connected with a handle.

[0014] As a further solution of the present invention: side detection parts are slidably installed on both sides of the shell, and the side detection parts include side frames, the middle part of the side frames is slidably connected with an adjustment frame, the inner wall of the adjustment frame is rotatably connected with a detection wheel, the top of the side frame is fixedly connected with a fixing seat, the middle part of the fixing seat is threadedly connected with an adjusting screw, and the bottom of the adjusting screw is rotatably connected to the top of the adjusting frame.

[0015] As a further solution of the present invention: an adjustment plate is fixedly connected to one side of the side frame, one end of the adjustment plate is threadedly connected to a limiting bolt, an adjustment slot is opened at the end of the shell, and one end of the limiting bolt is slidably connected to the adjustment slot.

[0016] Compared with the prior art, the present invention has the following beneficial effects: the present invention reduces the manpower consumption in the process of manually pushing the device by setting the roller to move. When the device moves on the tile surface, the marking roller rotates synchronously, so that the ink-absorbing pad can intermittently contact the tile surface and leave marks, so as to mark the movement trajectory of the device, so that the operator can intuitively understand and distinguish the detected area and the undetected area, so as to avoid missed detection and repeated detection, improve detection efficiency and save manpower;

[0017] The present invention sets an abnormal marking unit, uses the on-off attraction of the electromagnet to lift the connecting block and the marking rod, cooperates with the reset spring to realize the controllable falling impact of the marking rod, and uses the ink derived from the through cavity under the marking rod to realize the marking of the abnormal point, thereby improving the recognition and facilitating the operator to directly handle the abnormal point;

[0018] The present invention arranges a cleaning component, and after the detection is completed, a linear motor pushes out a cleaning pad, so that its top surface contacts the surface of the tile, and cooperates with the water flow sent to the cleaning pad to achieve effective cleaning of the mark on the surface of the tile. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention;

[0020] Figure 2 A bottom view of the housing of the present invention;

[0021] Figure 3 is a cross-sectional view of the present invention;

[0022] Figure 4 is a cross-sectional view of a marker rod of the present invention;

[0023] Figure 5 The present invention has a side detection piece diagram.

[0024] In the figure: 101, housing; 102, roller; 103, connecting shaft; 104, docking block; 105, push-pull rod; 201, knocking sleeve; 202, knocking electromagnet; 203, push spring; 204, knocking column; 301, mounting frame; 302, marking wheel; 303, ink guide cavity; 304, ink absorbing pad; 401, mounting sleeve; 402, marking electromagnet; 403, connecting block; 404, reset spring; 405, marking rod; 405 1. Lower through cavity; 4052. Ink guide spring; 4053. Receiver cushion; 501. Liquid material box; 502. Partition plate; 503. Water pump; 504. Ink storage cavity; 505. Sealing plug; 506. Ink guide tube; 601. Linear motor; 602. Air guide cover; 7. Side detection part; 701. Side frame; 703. Fixed seat; 704. Adjusting screw; 705. Adjusting frame; 706. Detection wheel; 707. Adjusting plate; 708. Limit bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1 and Figure 2 In an embodiment of the present invention, a large-size ceramic thin plate wall paving quality inspection device includes a shell 101, and a plurality of rollers 102 are rotatably installed on the bottom edge of the shell 101. A driving control mechanism for driving the rollers 102 to rotate is arranged inside the shell 101, and the driving control mechanism is implemented by existing technical means; by setting the roller 102 to drive, the device as a whole can move autonomously, reducing the manpower consumption in the process of manually pushing it to move.

[0027] In specific implementation, the device can also be used to detect tiles laid on the ground. In this case, a wireless control module can be set up to control the movement and steering of the roller 102 by an external remote control, and then the device can be controlled to run on the ground by remote control, further saving manpower.

[0028] See also Figure 3 A striking component for striking the ceramic plate is disposed at one end of the inner wall of the shell 101, and a sound wave analysis component for analyzing the striking sound wave is disposed above the striking component. The sound wave analysis component is implemented by means of existing technical means, and a track marking component is disposed on one side of the striking component. The track marking component includes a mounting frame 301, and a marking wheel 302 is rotatably mounted on the bottom of the inner wall of the mounting frame 301. An ink absorbing pad 304 is fixedly connected to one side of the outer wall of the marking wheel 302. An ink guide cavity 303 is opened in the middle of the marking wheel 302, and the ink guide cavity 303 One end of 03 extends to the outside of the marking wheel 302 and is connected to the ink-absorbing pad 304. The bottom height of the marking wheel 302 is consistent with the bottom height of the roller 102, so that when the device moves on the tile surface, the marking roller 102 can rotate synchronously, so that the ink-absorbing pad 304 can intermittently contact the tile surface and leave a mark, thereby marking the push motion trajectory of the device, allowing the operator to intuitively understand and distinguish between the detected area and the undetected area, so as to avoid missed detection and repeated detection, improve detection efficiency and save manpower.

[0029] In order to mark the detected abnormal point (hollow drum), an abnormal marking component is arranged on one side of the track identification component, and the abnormal marking component comprises a mounting sleeve 401, a marking electromagnet 402 is fixedly mounted on the top of the inner wall of the mounting sleeve 401, a connecting block 403 is slidably connected to the inner wall of the mounting sleeve 401, a marking rod 405 is fixedly connected to the bottom of the connecting block 403, a lower through cavity 4051 is opened inside the marking rod 405, a connecting cavity is opened inside the connecting block 403, and the lower through cavity 4051 is The top is connected to the connecting cavity, the top of the connecting block 403 is arranged corresponding to the marking electromagnet 402, and the bottom of the connecting block 403 is fixedly connected with a reset spring 404. The connecting block 403 and the marking rod 405 are lifted by attracting the on-off of the electromagnet, and the reset spring 404 is used to realize the controllable falling impact of the marking rod 405. The ink derived from the through cavity 4051 under the marking rod 405 is used to realize the marking of the abnormal point. The ink color of the abnormal point mark is different from the ink color of the track mark, so as to improve the recognition;

[0030] See also Figure 3 and Figure 4 The bottom of the marking rod 405 is fixedly connected to a receiving cushion 4053, and the bottom of the inner wall of the lower through cavity 4051 is fixedly connected to an ink guiding spring 4052. The sealing effect of the ink guiding spring 4052 can prevent abnormal dripping during the movement of the device. The position of the ink guiding spring 4052 is higher than the bottom surface of the receiving cushion 4053, so that there is a certain gap under the ink guiding spring 4052. When the marking rod 405 falls and impacts, the air in the gap will pass through the spring and enter the lower through cavity 4051 and the connecting cavity, thereby promoting the falling of ink.

[0031] See also Figure 3 In order to clean the marks left on the surface of the ceramic tiles after the inspection is completed, a cleaning component is provided at the other end of the inner wall of the shell 101, and the cleaning component includes a linear motor 601. The output end of the linear motor 601 is fixedly connected to a guide cover 602, and the bottom of the guide cover 602 is fixedly connected to a cleaning pad. The cleaning pad is pushed out by the linear motor 601 to make the top surface contact with the ceramic tile surface, and the mark is erased and cleaned by the movement of the device. After the linear motor 601 is pushed out, the height of the cleaning pad is lower than the height of the marking roller 102, so as to avoid the marking roller 102 from generating new marks again during the cleaning process.

[0032] In order to improve the cleaning effect of the cleaning pad, a liquid tank 501 is arranged between the cleaning component and the abnormal marking component. The inner wall of the liquid tank 501 is fixedly connected with a partition plate 502. The lower part of the partition plate 502 is arranged as a water storage chamber. A water supply pump 503 is fixedly installed inside the water storage chamber. The output end of the water supply pump 503 is fixedly connected with a water supply pipe. One end of the water supply pipe is fixedly connected to the guide cover 602. A connecting port is opened at the lower part of the guide cover 602. Water is sent to the cleaning pad through the connecting port to moisten the cleaning pad and improve its wiping efficiency.

[0033] A vertical partition is fixedly connected to the top of the partition plate 502, and the vertical partition divides the space above the partition plate 502 into two ink storage chambers 504. One side of the two ink storage chambers 504 is fixedly connected with an ink guide tube 506. One side of the two ink guide tubes 506 is respectively fixedly connected to the ink guide chamber 303 and the connecting chamber. The ink guide tube 506 is a hose to avoid obstruction to the movement of the connecting block 403. The top of one side of the two ink guide chambers 303 is snap-fitted with a sealing plug 505. The ink storage chamber 504 is separated by the vertical partition to achieve separate storage of the two ink materials.

[0034] The knocking component includes a knocking sleeve 201, a knocking electromagnet 202 is fixedly installed on the top of the inner wall of the knocking sleeve 201, a sliding block is slidably connected to the bottom of the knocking sleeve 201, a knocking column 204 is fixedly connected to the bottom of the sliding block, and a push spring 203 is fixedly connected between the top of the sliding block and the knocking electromagnet 202. The sliding block is driven to move by the on and off of the electromagnet, and the push spring 203 is used to realize the reciprocating drive operation of the knocking column 204. The knocking of the knocking column 204 is used to make the ceramic tile vibrate, which is convenient for the acoustic wave analysis component to perform analysis operations.

[0035] See also Figure 1 A handle groove is provided on one side of the shell 101, and a connecting shaft 103 is fixedly connected to the inner wall of the handle groove, and a docking block 104 is fixedly connected to the middle part of the connecting shaft 103. A push-pull rod 105 is snap-connected to one side of the docking block 104, and a handle is fixedly connected to one side of the push-pull rod 105. By setting the push-pull rod 105, it is convenient for the operator to push the device as a whole to move. Due to the snap connection between the push-pull rod 105 and the docking block 104, the push-pull rod 105 can be removed when needed, thereby facilitating the transportation and movement of the device.

[0036] See also Figure 3 and Figure 5In order to expand the detection and use methods of the device and improve the range of the device, side detection members 7 are slidably installed on both sides of the shell 101. The side detection member 7 includes a side frame 701. The middle part of the side frame 701 is slidably connected with an adjustment frame 705. The inner wall of the adjustment frame 705 is rotatably connected with a detection wheel 706. The top of the side frame 701 is fixedly connected with a fixing seat 703. The middle part of the fixing seat 703 is threadedly connected with an adjusting screw 704. The bottom of the adjusting screw 704 is rotatably connected to the top of the adjusting frame 705. The adjusting screw 704 is set to drive the adjusting frame 705 and the detection wheel 706 to be pressed down to make them contact with the ceramic tile. In the process of the device moving along the surface of the ceramic tile, the sound waves generated by the rolling friction between the two are used for recognition by the human ear, so that the device can be independent of the vibration component and the marking components, and the detection of abnormal points can be realized in a simple way, thereby expanding the practicality of the device.

[0037] In order to adjust the position of the detection wheel 706 so that it can meet the detection needs of tiles of different sizes, an adjustment plate 707 is fixedly connected to one side of the side frame 701, and one end of the adjustment plate 707 is threadedly connected to a limiting bolt 708. An adjustment groove is provided at the end of the shell 101, and one end of the limiting bolt 708 is slidably connected to the adjustment groove.

[0038] When the present invention is in use, the device is lifted by the push-pull rod 105 and attached to the position of the tile to be detected, so that each roller 102 is attached to the surface of the tile, and the push-pull rod 105 pushes the device to move. During the movement, the marking roller 102 rotates under the action of friction, so that the ink-absorbing pad 304 contacts the tile at equal intervals and leaves marks, thereby realizing the recording of the pushing trajectory of the device; at the same time, the knocking component is started to vibrate and knock the tile, and the sound wave analysis component is used to analyze the sound waves generated by the vibration. When the analysis result shows that there is an abnormal point, the abnormal marking component is started, the marking electromagnet 402 is disconnected, and the marking rod 405 is pushed downward and ejected under the action of the reset spring 404, and the ink in it flows out and forms a mark on the tile through the pressure of the receiving soft pad 4053;

[0039] When the pushing track left by the device passes through the detection positions of all tiles to be detected, the detection operation is completed, and the operator determines the hollow position according to the position of the abnormal mark, and then performs subsequent tile inspection and maintenance. After the processing is completed, the linear motor 601 drives the guide cover 602 and the cleaning pad to be ejected, and the operator pushes the device along the track and uses the cleaning pad to erase the mark.

[0040] This device can also be used directly without relying on internal electronic equipment. In this way, the operator turns the limit bolt 708, and then slides out the side frame 701, turns the adjustment bolt to drive the adjustment frame 705 to move downward, so that the height of the detection wheel 706 is lower than the height of the roller 102, and the pushing device moves along the surface of the tile to be detected. The sound generated by the rolling friction between the detection wheel 706 and the tile surface is used to manually identify whether there is a hollow drum at that position.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A large-size ceramic thin plate wall paving quality detection device, characterized in that: The invention comprises a shell (101), a plurality of rollers (102) are rotatably mounted on the bottom edge of the shell (101), a knocking component for knocking a ceramic plate is arranged at one end of the inner wall of the shell (101), a sound wave analysis component for analyzing knocking sound waves is arranged above the knocking component, a track marking component is arranged on one side of the knocking component, and the track marking component comprises a mounting frame (301), a marking wheel (302) is rotatably mounted on the bottom of the inner wall of the mounting frame (301), an ink absorbing pad (304) is fixedly connected to one side of the outer wall of the marking wheel (302), an ink guide cavity (303) is opened in the middle of the marking wheel (302), and one end of the ink guide cavity (303) is connected to the ink absorbing pad (304).

2. A large-size ceramic thin plate wall paving quality detection device according to claim 1, characterized in that: An abnormal marking component is arranged on one side of the track identification component, and the abnormal marking component comprises a mounting sleeve (401), a marking electromagnet (402) is fixedly mounted on the top of the inner wall of the mounting sleeve (401), a connecting block (403) is slidably connected to the inner wall of the mounting sleeve (401), a marking rod (405) is fixedly connected to the bottom of the connecting block (403), a lower through cavity (4051) is provided inside the marking rod (405), a connecting cavity is provided inside the connecting block (403), the top of the lower through cavity (4051) is communicated with the connecting cavity, and the top of the connecting block (403) is arranged corresponding to the marking electromagnet (402).

3. A large-size ceramic thin plate wall paving quality detection device according to claim 2, characterized in that: The bottom of the marking rod (405) is fixedly connected to a receiving cushion (4053), and the bottom of the inner wall of the lower through cavity (4051) is fixedly connected to an ink guide spring (4052).

4. A large-size ceramic thin plate wall paving quality detection device according to claim 1, characterized in that: The knocking assembly comprises a knocking sleeve (201), a knocking electromagnet (202) is fixedly mounted on the top of the inner wall of the knocking sleeve (201), a sliding block is slidably connected to the bottom of the knocking sleeve (201), a knocking column (204) is fixedly connected to the bottom of the sliding block, and a push spring (203) is fixedly connected between the top of the sliding block and the knocking electromagnet (202).

5. The large-size ceramic thin plate wall paving quality detection device according to claim 1 is characterized in that: Side detection members (7) are slidably mounted on both sides of the shell (101), and the side detection member (7) comprises a side frame (701), an adjusting frame (705) is slidably connected to the middle of the side frame (701), a detection wheel (706) is rotatably connected to the inner wall of the adjusting frame (705), a fixing seat (703) is fixedly connected to the top of the side frame (701), an adjusting screw (704) is threadedly connected to the middle of the fixing seat (703), and the bottom of the adjusting screw (704) is rotatably connected to the top of the adjusting frame (705).

6. A large-size ceramic thin plate wall paving quality detection device according to claim 5, characterized in that: An adjustment plate (707) is fixedly connected to one side of the side frame (701), one end of the adjustment plate (707) is threadedly connected to a limit bolt (708), an adjustment slot is provided at the end of the housing (101), and one end of the limit bolt (708) is slidably connected to the adjustment slot.

7. A large-size ceramic thin plate wall paving quality detection device according to claim 1, characterized in that: A cleaning assembly is provided at the other end of the inner wall of the housing (101), the cleaning assembly comprising a linear motor (601), the output end of the linear motor (601) being fixedly connected to a flow guide cover (602), and the bottom of the flow guide cover (602) being fixedly connected to a cleaning pad.

8. A large-size ceramic thin plate wall paving quality detection device according to claim 2 or 7, characterized in that: A liquid tank (501) is arranged between the cleaning component and the abnormal marking component, a partition plate (502) is fixedly connected to the inner wall of the liquid tank (501), a water storage chamber is arranged below the partition plate (502), a water supply pump (503) is fixedly installed inside the water storage chamber, an output end of the water supply pump (503) is fixedly connected to a water supply pipe, and one end of the water supply pipe is fixedly connected to the deflector (602).

9. A large-size ceramic thin plate wall paving quality detection device according to claim 8, characterized in that: A vertical partition is fixedly connected above the partition plate (502), and the vertical partition divides the space above the partition plate (502) into two ink storage chambers (504). The two ink storage chambers (504) are both fixedly connected with ink guide tubes (506), and one side of the two ink guide tubes (506) is respectively fixedly connected to the ink guide chamber (303) and the connecting chamber; and a sealing plug (505) is snap-fitted and connected to the top of one side of the two ink guide chambers (303).

10. A large-size ceramic thin plate wall paving quality detection device according to claim 1, characterized in that: A handle groove is provided on one side of the housing (101), a connecting shaft (103) is fixedly connected to the inner wall of the handle groove, a docking block (104) is fixedly connected to the middle of the connecting shaft (103), and a push-pull rod (105) is snap-connected to one side of the docking block (104).

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