Comprehensive intelligent cable processing device

Abstract

A comprehensive intelligent cable processing device disclosed by the present invention comprises a first shell, a second shell and a third shell which are concentrically arranged in a surrounding manner, the first shell and the second shell are fixedly connected, the second shell and the third shell are rotatably connected, the first shell is provided with a central control system and a transmission mechanism, and the transmission mechanism is provided with a transmission mechanism. The second shell is provided with a cleaning mechanism, a cable processing mechanism is arranged in the third shell, and the conveying mechanism, the cleaning mechanism and the cable processing mechanism are electrically connected with the central control system. Through the integrated intelligent system, dependence on manual operation is avoided, the cable processing time is greatly shortened, the cable processing quality is greatly improved, and the accessory installation period is shortened. The three-layer concentric surrounding structure design is adopted, each layer has respective functions and components, the structure is simple and compact, the use is convenient and fast, the occupied space is small, the applicability is high, and cables of all specifications can be adapted.

Description

Technical Field

[0001] The present invention relates to the technical field of cable installation equipment, and more particularly to a comprehensive intelligent cable processing device. Background Art

[0002] High-voltage cables are extremely important in power engineering. They are widely used in the construction of power engineering and have a direct impact on the stability and safety of power system operation. The installation of high-voltage cables must first consider the installation of cable accessories. Cable accessories (outdoor terminals, intermediate joints, GIS terminals) are products that connect cables to transmission and distribution lines and related distribution devices. They generally refer to the intermediate connections and terminal connections of various cables in cable lines. Together with cables, they constitute a power transmission network and are an indispensable part of the power system. The main cause of line failures in operation is due to problems with cable accessories, which include unqualified accessory quality, poor installation environment, and operator errors. In addition, since knives are required during cable stripping, there are certain risks in the operation process; among them, unqualified cable processing is the main factor.

[0003] At present, the relevant processing tools in the cable accessories industry cannot meet the operation requirements well. Most traditional devices mainly rely on manual operation and have single functions, which makes the installation process of accessories complicated. In addition, traditional processing tools need to be frequently replaced when operating cables with different cross-sectional areas, which has low work efficiency. At the same time, there will be problems such as inaccurate cutting size and uneven cutting force due to loose fixation and manual operation errors, which will have an adverse effect on the operation, and there is also a certain degree of danger in the cutting process.

[0004] In the prior art, the patent with publication number CN115663701A discloses a cable accessory installation device, including a frame, a wire feeding mechanism, a cutting mechanism, a cleaning mechanism, a wire stripping mechanism, a cable fixing mechanism, a camera and a controller. The device integrates the functions of wire feeding, cutting, wire stripping and cleaning, but the device integrates many push rods and clamps, and the structure is complicated. Especially when operating cables with different cross-sectional areas, it is necessary to frequently manually adjust the tool, wire feeding mechanism and fixing mechanism, etc., and it is impossible to replace matching tools for different cables, which will seriously affect work efficiency and accuracy.

[0005] Therefore, it is necessary to design a comprehensive intelligent cable processing device to reduce accidents of unqualified cable accessory installation caused by human factors and effectively ensure the operating safety of operators. Summary of the invention

[0006] The purpose of the present invention is to provide a comprehensive intelligent cable processing device to overcome the above-mentioned defects in the prior art.

[0007] The technical solution to achieve the purpose of the present invention is: an integrated intelligent cable processing device, comprising a first shell, a second shell and a third shell arranged concentrically, the first shell and the second shell are fixedly connected, the second shell and the third shell are rotatably connected, the first shell is provided with a central control system and a transmission mechanism, the second shell is provided with a cleaning mechanism, and a cable processing mechanism is provided inside the third shell, and the transmission mechanism, the cleaning mechanism and the cable processing mechanism are electrically connected to the central control system.

[0008] As a preferred embodiment, the transmission mechanism includes a first telescopic arm and a rubber wheel, one end of the first telescopic arm is fixed to the inner wall of the first shell, and the other end is fixed to the rubber wheel; the transmission mechanism has no less than two pairs, and each pair is symmetrically arranged along the axis of the first shell.

[0009] As a preferred embodiment, the first shell, the second shell and the third shell are all formed by two symmetrical semicircular shells connected by magnetic attraction, and handles are fixed on the outer sides of the two symmetrical semicircular shells of the first shell.

[0010] As a preferred embodiment, the first shell and the second shell are fixedly connected by at least two pairs of connecting rods symmetrically arranged along the axis, and the second shell is rotatably connected to the third shell via a bearing; the axial length of the second shell is smaller than the axial length of the first shell, and the axial length of the third shell is smaller than the axial length of the second shell.

[0011] As a preferred embodiment, the cable processing mechanism includes a second telescopic force arm and a processing tool assembly, one end of the second telescopic force arm is fixed to the inner wall of the third shell, and the other end is fixedly connected to the tool assembly, the tool assembly includes a tool disc and a grinding wheel, a tool and a wiper fixed and evenly arranged on the tool disc.

[0012] As a preferred embodiment, the cleaning mechanism includes a dust suction component and a spray component respectively fixed on the outside of the second shell, the second shell is provided with a dust suction port, a spray port and an exhaust port connected to the inner side of the third shell, the dust suction component is connected to the dust suction port, and the spray component is connected to the spray port.

[0013] As a preferred embodiment, the wiping member is a sponge ball, and the liquid sprayed in the spray assembly is alcohol.

[0014] As a preferred embodiment, a monitoring component is fixedly provided on the inner wall of the third shell, and the monitoring component is electrically connected to the central control system.

[0015] As a preferred embodiment, a meter counter is also fixedly provided on the inner wall of the first shell, and the meter counter is electrically connected to the central control system.

[0016] As a preferred implementation, the central control system is fixed to the outside of the first shell and includes a display screen and buttons.

[0017] By adopting the above technical solution, the present invention has the following beneficial effects:

[0018] (1) The comprehensive intelligent cable processing device of the present invention avoids reliance on manual operation by integrating an intelligent system, greatly improves the cable processing time and quality, and shortens the accessory installation cycle. The three-layer concentric surround structure design, each layer has its own functions and components, has a simple and compact structure, is easy to use, occupies less space, has strong applicability, and can adapt to cables of all specifications.

[0019] (2) The present invention uses multiple telescopic arms and rubber wheels to keep the device holding the cable tightly and moving in a balanced manner. The telescopic arms and rubber wheels are used to transfer the cable to a specified position, and the rubber wheels can effectively prevent the cable from being scratched during the movement. The device can automatically adapt to cables of different cross-sectional areas through the telescopic arms, which is convenient and quick, and does not require manual adjustment.

[0020] (3) The three-layer shell of the present invention adopts magnetic attraction, and the shell is detachable, which is convenient for tool replacement and cleaning.

[0021] (4) The three-layer shell structure of the present invention is compact and clearly defined. The first shell and the second shell are used to fix the transmission mechanism and the cleaning mechanism. A cable processing mechanism is fixed inside the rotatable third shell, which improves the working angle of the cable processing mechanism, makes operation more convenient, and improves the installation quality and efficiency of accessories.

[0022] (5) The cable processing mechanism of the present invention uses a tool disc to integrate a variety of tools, and cooperates with the rotatable third shell to be able to adjust 360° without dead angles to the optimal working position, effectively improving processing efficiency and accuracy.

[0023] (6) The present invention is designed with a dust suction component for absorbing insulating droplets generated during the grinding process, and a spray component for cleaning cables. The sponge ball and alcohol are used at the front end of the cleaning to have strong cleaning power. The sponge ball will not stick even if it falls. The cable processing mechanism is used to remove impurities, thereby improving the installation quality of accessories.

[0024] (7) The monitoring component of the present invention is used to provide feedback on whether the rotary cutter and grinding wheel being debugged are in place, and can also be used to observe the cables after stripping and grinding, and to adjust the equipment in a timely manner to ensure the processing quality.

[0025] (8) The present invention is also provided with a meter, and the central control system is also provided with a display screen and buttons. The present invention can set the length to be processed in advance by pressing buttons according to different types of cables, and the device automatically moves forward and stops automatically when reaching the set length. The operating device is set by pressing buttons to realize intelligent comprehensive processing of cable accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein

[0027] Figure 1 It is a transverse cross-sectional view of the present invention.

[0028] Figure 2 It is an axial cross-sectional view of the present invention.

[0029] Figure 3 This is a structural diagram of the cable handling mechanism.

[0030] Figure 4 It is the front view of the present invention.

[0031] Figure 5 A perspective view of the shell.

[0032] The numbers in the accompanying drawings are: 1. first shell, 1-1. handle, 1-2. connecting rod; 2. second shell, 2-1. bearing, 2-2. dust suction port, 2-3. spray port, 2-4. exhaust port; 3. third shell; 4. central control system; 5. transmission mechanism, 5-1. first telescopic force arm, 5-2. rubber wheel; 6-1. dust suction assembly, 6-2. spray assembly; 7. cable processing mechanism, 7-1. second telescopic force arm, 7-2. processing tool assembly, 7-2-1. tool disc, 7-2-2. grinding wheel, 7-2-3. tool, 7-2-4. wiping piece; 8. monitoring assembly, 9. meter, 10. magnetic suction piece. DETAILED DESCRIPTION

[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0035] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] In the description of the embodiments of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is conventionally placed when used, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The present invention is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the scope of protection of the present invention.

[0039] Example 1

[0040] See Figure 1 and Figure 2 This embodiment provides a comprehensive intelligent cable processing device, comprising a first shell 1, a second shell 2 and a third shell 3 which are arranged concentrically, wherein two pairs of connecting rods 1-2 are fixed in the first shell 1, and the second shell 2 is fixed in the first shell 1 through the connecting rods 1-2, and the third shell is located in the second shell and is rotatably connected to the third shell 3 through the bearing 2-1. The axial length of the first shell 1 is greater than the axial length of the second shell 2, and the axial length of the second shell 2 is greater than the axial length of the third shell.

[0041] The second shell 2 is located in the middle of the first shell 1 in the axial direction. Four evenly distributed transmission mechanisms 5 are fixedly connected to the inner wall of the first shell 1 on both sides in the axial direction, and the transmission mechanisms 5 on both sides are respectively located above and below the second shell 2 in the axial direction and do not contact the second shell 2. The transmission mechanism 5 includes a first telescopic force arm 5-1 and a rubber wheel 5-2. One end of the first telescopic force arm 5-1 is fixed to the inner wall of the first shell 1, and the other end is fixed with a rubber wheel 5-2. Multiple telescopic force arms and rubber wheels are used to keep the device holding the cable tightly and moving in a balanced manner. The cable is transmitted to the specified position through the telescopic force arms and rubber wheels, and the rubber wheels can effectively prevent the cable from being scratched during the movement. The device can automatically adapt to cables of different cross-sectional areas through the telescopic force arms, which is convenient and quick, and does not require manual adjustment.

[0042] Further, such as Figure 5 As shown, the first shell 1, the second shell 2 and the third shell 3 are two symmetrical semicircular shells fixedly connected by a magnetic suction member 10, and handles 1-1 are fixed on the outer sides of the two symmetrical semicircular shells of the first shell 1. The shells can be disassembled by magnetic suction, which is convenient for changing tools and cleaning.

[0043] Further, such as Figure 4 As shown, a cable processing mechanism 7 is fixed inside the third housing 3. The cable processing mechanism 7 includes a second telescopic arm 7-1 and a processing tool assembly 7-2. One end of the second telescopic arm 7-1 is fixed to the inner wall of the third housing 3, and the other end is fixedly connected to the tool assembly 7-2. The tool assembly 7-2 includes a tool disc 7-2-1 and a grinding wheel 7-2-2, a tool 7-2-3 and a wiper 7-2-4 fixedly and evenly arranged on the tool disc 7-2-1. The distance between the tool, the grinding wheel, the wiper and the cable is adjusted by the extension and retraction of the second telescopic arm 7-1. The grinding wheel 7-2-2 can grind the insulation layer. The tool 7-2-3 is used to strip the cable insulation shielding layer. The wiper 7-2-4 is a sponge ball. Conventional dust-free paper is not suitable. Dust-free paper is easy to shed hair and produce impurities during the wiping process, thereby affecting the quality of accessory installation. The sponge has strong cleaning power and will not stick even if it falls. The cable processing mechanism uses a tool disc to integrate a variety of tools. Together with the rotatable third shell, it can be adjusted 360° to the best working position without dead angles, effectively improving processing efficiency and accuracy.

[0044] Furthermore, a dust suction component 6-1 and a spray component 6-2 are fixed to the outer wall of the second shell 2, and the third shell 3 is located in the middle of the second shell 2 in the up-down direction. A dust suction port 2-2, a spray port 2-3 and an exhaust port 2-4 are provided above the second shell 2 and above the third shell 3. The dust suction component 6-1 is connected to the dust suction port 2-2, and the spray component 6-2 is connected to the spray port 2-3. The liquid sprayed in the spray component 6-2 is alcohol. The dust suction component is used to absorb the insulating droplets generated during the grinding process, and the spray component is used to clean the cable, cooperate with the cable processing mechanism to remove impurities, and improve the installation quality of the accessories.

[0045] Furthermore, the outer wall of the first shell 1 is fixedly provided with a central control system 4, and the central control system 4 also includes a display screen and buttons. The inner wall of the first shell 1 is also fixedly provided with a meter 9, and the inner wall of the third shell 3 is fixedly provided with a monitoring component 8. The telescopic arm component 5-1, the dust suction component 6-1, the spray component 6-2, the cable processing mechanism 7, the monitoring component 8, and the meter 9 are all electrically connected to the central control system 4. The present invention can set the length to be processed in advance by pressing buttons according to different types of cables, and the equipment automatically moves forward and stops automatically when the set length is reached. The operating device is set by pressing buttons to realize the intelligent comprehensive processing of cable accessories.

[0046] The specific operations of this embodiment are:

[0047] Transmission: The cable is clamped by the telescopic arm of the transmission mechanism, and is transmitted to the designated position by the rubber wheel and then clamped;

[0048] Cutting and stripping: After reaching the specified position, adjust the tool to the cutting position for cutting and stripping;

[0049] Grinding: According to the needs of cutting and stripping, adjust the position of the grinding wheel and grind the cable. The dust generated during grinding is sucked away by the dust suction component;

[0050] Cleaning: After polishing, spray alcohol from the spray assembly and adjust it to the wiping sponge for cleaning. After the surface is dry, subsequent accessory installation work can be carried out.

[0051] This embodiment integrates transmission, stripping, grinding, cleaning and recycling. During the cable processing process, you only need to input the cable size to be processed in the control system, adjust the position of the cutter, grinding wheel and wiper, and the equipment will start to process the cable, which greatly reduces the problems of inaccurate cutting size and uneven cutting force caused by manual operation errors, improves the quality of cable processing, and ensures the quality of cable accessories after installation.

[0052] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A comprehensive intelligent cable processing device, characterized in that: The invention comprises a first shell (1), a second shell (2) and a third shell (3) which are arranged concentrically and circumferentially, wherein the first shell (1) and the second shell (2) are fixedly connected, and the second shell (2) and the third shell (3) are rotatably connected, the first shell (1) is provided with a central control system (4) and a transmission mechanism (5), the second shell (2) is provided with a cleaning mechanism, and a cable processing mechanism (7) is provided inside the third shell (3), and the transmission mechanism (5), the cleaning mechanism and the cable processing mechanism (7) are electrically connected to the central control system (4).

2. The integrated intelligent cable processing device according to claim 1, characterized in that: The transmission mechanism (5) comprises a first telescopic force arm (5-1) and a rubber wheel (5-2); one end of the first telescopic force arm (5-1) is fixed to the inner wall of the first shell (1), and the other end is fixed to the rubber wheel (5-2); the transmission mechanism (5) comprises no less than two pairs, and each pair is symmetrically arranged along the axis of the first shell (1).

3. The integrated intelligent cable processing device according to claim 2, characterized in that: The first shell (1), the second shell (2) and the third shell (3) are all formed by two symmetrical semicircular shells connected by magnetic attraction, and handles (1-1) are fixed on the outer sides of the two symmetrical semicircular shells of the first shell (1).

4. The integrated intelligent cable processing device according to claim 2, characterized in that: The first shell (1) and the second shell (2) are fixedly connected by at least two pairs of connecting rods (1-2) symmetrically arranged along the axis, and the second shell (2) is rotationally connected to the third shell (3) via a bearing (2-1); the axial length of the second shell (2) is smaller than the axial length of the first shell (1), and the axial length of the third shell (3) is smaller than the axial length of the second shell (2).

5. The integrated intelligent cable processing device according to claim 1, characterized in that: The cable processing mechanism (7) comprises a second telescopic arm (7-1) and a processing tool assembly (7-2); one end of the second telescopic arm (7-1) is fixed to the inner wall of the third shell (3), and the other end is fixedly connected to the tool assembly (7-2); the tool assembly (7-2) comprises a tool disc (7-2-1) and a grinding wheel (7-2-2), a cutter (7-2-3) and a wiping member (7-2-4) fixedly and evenly arranged on the tool disc (7-2-1).

6. The integrated intelligent cable processing device according to claim 5, characterized in that: The cleaning mechanism comprises a dust suction component (6-1) and a spray component (6-2) respectively fixed to the outside of the second shell (2); the second shell (2) is provided with a dust suction port (2-2), a spray port (2-3) and an exhaust port (2-4) which are connected to the inside of the third shell (3); the dust suction component (6-1) is connected to the dust suction port (2-2), and the spray component (6-2) is connected to the spray port (2-3).

7. The integrated intelligent cable processing device according to claim 6, characterized in that: The wiping member (7-2-4) is a sponge ball, and the liquid sprayed in the spraying component (6-2) is alcohol.

8. The integrated intelligent cable processing device according to claim 1, characterized in that: A monitoring component (8) is fixedly arranged on the inner wall of the third shell (3), and the monitoring component (8) is electrically connected to the central control system (4).

9. The integrated intelligent cable processing device according to claim 1, characterized in that: A meter counter (9) is also fixedly arranged on the inner wall of the first shell (1), and the meter counter (9) is electrically connected to the central control system (4).

10. A comprehensive intelligent cable processing device according to any one of claims 1 to 9, characterized in that: The central control system (4) is fixed to the outside of the first shell (1) and comprises a display screen and buttons.

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