Formed foil test liquid pre-preparation device and method

By designing pre-distribution detection, stirring and warning devices in the pre-distribution device of the foil test liquid, the problems of liquid viscosity detection and flow control are solved, and the uniform mixing of liquid and leakage reminder are achieved, and the quality of the test liquid is improved. Production efficiency.

CN119258839APending Publication Date: 2025-01-07ANHUI PUGANG ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202411449177.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing pre-distribution device for foil test liquids is difficult to detect the viscosity of the liquid, and the flow rate control is unstable, which affects the reliability of the test results and product quality.

Method used

A pre-distribution device for foil testing liquid including a pre-distribution detection device, agitating device and a warning device is designed to achieve liquid mixing and flow control by rotating components such as electric motor, rotating shaft, belt and stirring sheet, and clean the inner wall of the tank in a timely manner. Detect the liquid consistency and remind the operator of liquid leakage through a warning device.

Benefits of technology

The detection of liquid viscosity and precise control of flow rate are achieved, the uniform mixing of the test liquid is ensured, raw material waste and cross-contamination are reduced, the stirring efficiency is improved, and the leakage is discovered in a timely manner, ensuring product quality.

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Abstract

The invention discloses a formed foil test liquid pre-preparation device and method, and relates to the technical field of material science and chemical engineering, the formed foil test liquid pre-preparation device comprises a base, the inner wall of the base is fixedly provided with a tank body, the bottom of the tank body is provided with a water outlet, the circumferential surface of the water outlet is provided with an electromagnetic valve, and a pre-preparation detection device is arranged above the tank body. A stirring device is arranged in the tank body, and a warning device is arranged below the tank body; through the arrangement of a pre-assembled detection device, a sliding rod moves to drive a trigger block to move to be matched with a touch block, a first spring, a first butt joint groove and a butt joint groove so that liquid in the storage tank can flow out of the storage tank and is conveyed into the tank body through a pipeline, the flow of various kinds of liquid is controlled, and raw material waste can be reduced; each raw material can be fully utilized, and the loss caused by excessive or non-uniform mixing is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of material science and chemical engineering, and in particular to a pre-dispensing device and method for a chemical foil testing liquid. Background Art

[0002] Formed foil is a key raw material for aluminum electrolytic capacitors. The testing and pre-mixing steps in its production process are crucial to the performance of the final product. In the production process of formed foil, the pre-mixing of the test solution is an important step to ensure the stability and consistency of the electrolyte composition. This step is directly related to the electrochemical performance of the formed foil.

[0003] The patent with the patent announcement number CN211013728U relates to a pre-dispensing device for forming foil test liquid, including a frame body, an inner tank fixed on the frame body, a first pipe at the bottom of the inner tank, the first pipe is divided into two parts and connected to the discharge valve and the pump inlet pipe respectively, and the other end of the pump is connected to the pump outlet pipe and the liquid adding pipe respectively; an electric heating pipe is installed inside the inner tank, and the electric heating pipe extends out of the inner tank and is electrically connected to the constant temperature control device. The patent provides a pre-dispensing device for forming foil test liquid, which can save time for replacing test liquid and improve test efficiency.

[0004] In the above patent, the time for replacing the test liquid can be saved and the test efficiency can be improved. However, the current measuring equipment has the following problems: it is difficult to detect the viscosity of the test liquid when pre-mixing the test liquid. Different viscosities will affect subsequent production. At the same time, flow control is crucial to ensure the reproducibility and accuracy of the test conditions. Unstable flow may make the test results unreliable, affect data analysis and decision-making, and may also cause uneven mixing of various components in the mixed test liquid, which will affect the quality and performance of the chemical foil. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a device and method for pre-dispensing a formed foil test solution, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the present invention is implemented through the following technical scheme: a pre-dispensing device for forming foil test liquid, comprising a base, a tank body is fixedly installed on the inner wall of the base, a water outlet is arranged at the bottom of the tank body, a solenoid valve is arranged on the circumferential surface of the water outlet, a pre-dispensing detection device is arranged above the tank body, a stirring device is arranged inside the tank body, and a warning device is arranged below the tank body; wherein, the pre-dispensing detection device comprises a fixed frame, a rotating motor, a rotating shaft, a rotating rod, a connecting button, a circular groove block, a fixed rod, a sliding rod, a trigger block, a clamping frame, a storage tank, a trigger block, a receiving frame, a No. 1 spring and a pipeline, the fixed frame is fixedly installed on the top of the tank body, the fixed end of the rotating motor is fixedly installed on the top of the fixed frame, the rotating shaft is fixedly installed on the output end of the rotating motor, the rotating rod rotates and passes through the inner and outer walls of the tank body, the rotating rod is connected to the rotating shaft through a No. 1 belt, the connecting button is fixedly installed on the top of the rotating rod, and the circular groove block is slidably installed on the The circumferential surface of the connecting button, the fixed rod is fixedly installed on the bottom of the tank body, one side of the sliding rod is fixedly installed on the left side of the circular groove block, and the other side of the sliding rod slides through the inner and outer walls of the fixed rod, and the rotating shaft is driven by the rotating motor to rotate, and the rotation of the rotating shaft drives the rotating rod to rotate through the No. 1 belt, and the rotation of the rotating rod drives the connecting button to rotate, and the rotation of the connecting button drives the circular groove block to move, and the movement of the circular groove block drives the sliding rod to move. Because the sliding rod is slidably installed on the inner wall of the fixed rod, the circular groove block can only move back and forth left and right. The trigger block is fixedly installed on the left side of the sliding rod, the clamping frame is fixedly installed on the top of the tank body, the storage tank is slidably installed on the inner wall of the clamping frame, and the receiving frame is fixedly installed on the right side of the clamping frame, and the touch block is fixedly installed on the bottom of the storage tank, the No. 1 spring is arranged between the receiving frame and the touch block, and the pipeline is arranged on the front side of the receiving frame. The movement of the trigger block will contact the touch block to make the touch block move upward, and the movement of the touch block drives the storage tank to move and compresses the No. 1 spring at the same time.

[0007] According to the above technical solution, a docking groove 1 is provided on the surface of the storage tank, a side of the trigger block close to the trigger block is provided as an inclined surface, and a docking groove 2 is provided on the side of the receiving frame close to the docking groove. When the storage tank moves, the docking groove 1 opened on it moves to the same horizontal plane as the docking groove 2 of the receiving frame. At this time, the liquid inside the storage tank will flow out therefrom and be transported to the tank body through the pipeline.

[0008] According to the above technical solution, the pipeline is connected to the receiving frame, the pipeline is connected to the tank body, and the liquid flows into the pipeline through the storage tank.

[0009] According to the above technical scheme, the stirring device includes a stirring blade, an arc blade, a receiving rod, a round rod and a scraper. The stirring blade is fixedly installed on the circumferential surface of the rotating rod, the receiving rod is fixedly installed on the bottom of the rotating rod, the round rod is fixedly installed on the top of the receiving rod, the scraper is fixedly installed on the circumferential surface of the round rod, the arc blade is fixedly installed on the circumferential surface of the scraper, and the scraper is in contact with the inner wall of the tank body. The stirring blade is driven to rotate by the rotation of the rotating rod. The rotation of the stirring blade will mix the liquid in the tank body. The rotation of the rotating rod also drives the receiving rod to rotate. The rotation of the receiving rod drives the round rod to rotate. The rotation of the round rod drives the scraper to rotate. The rotation of the scraper will scrape off the liquid remaining on the inner wall of the tank body.

[0010] According to the above technical solution, the stirring device also includes a connecting rod, a cross block, a scraper 2 and a gear 1. The connecting rod is rotatably installed at the bottom of the receiving rod, the circumferential surface of the connecting rod is provided with a spiral groove, the cross block is slidably installed on the circumferential surface of the connecting rod, the cross block is threadedly connected to the spiral groove, the scraper 2 is fixedly installed at the bottom of the receiving rod, the gear 1 is fixedly installed on the circumferential surface of the rotating rod, the scraper 2 is in contact with the inner wall of the tank body, the rotation of the connecting rod drives the spiral groove to rotate, the rotation of the spiral groove causes the cross block to reciprocate up and down, and the reciprocating movement of the cross block will drive the liquid deposited at the bottom of the inner wall of the tank body to mix upward.

[0011] According to the above technical solution, the stirring device also includes a liquid storage rack, a pressing plate and a cylinder. The liquid storage rack is fixedly installed on the circumferential surface of the base, the pressing plate is slidably installed on the inner wall of the liquid storage rack, one side of the cylinder is fixedly installed on the bottom of the pressing plate, and the other side of the cylinder slides through the inner and outer walls of the liquid storage rack. A No. 2 spring is arranged between the pressing plate and the liquid storage rack. The test liquid formed into foil has a certain corrosiveness. The intersection of the circumferential surface of the tank body and the inclined surface is in the corrosion of the liquid for a long time, which is easy to cause leakage. At this time, the leaked liquid will flow into the liquid storage rack, and the liquid will first accumulate on the top of the pressing plate. When it accumulates to a certain weight, it will drive the pressing plate to move downward.

[0012] According to the above technical solution, the warning device includes gear 2, a fixed button, a nozzle, a hollow button, an L-shaped rod and a short rod. Gear 2 is rotatably installed on the top of the inner wall of the tank body, gear 2 is meshed with gear 1, the fixed button is fixedly installed on the bottom of gear 2, the nozzle is arranged on the surface of the fixed button, the hollow button is fixedly installed on the bottom of the liquid storage rack, the L-shaped rod is fixedly installed on the bottom of the liquid storage rack, and the short rod is fixedly installed on the inner wall of the L-shaped rod. The rotation of gear 1 drives gear 2 to rotate, the rotation of gear 2 drives the fixed button to rotate, and the rotation of the fixed button drives the nozzle to rotate.

[0013] According to the above technical solution, the warning device also includes a T-shaped block, an L-shaped block, an insert block and a warning sign. The T-shaped block is slidably installed on the inner wall of the L-shaped rod, the L-shaped block is slidably installed on the circumferential surface of the short rod, the insert block is slidably installed on the inner wall of the L-shaped block, and the side of the insert block close to the hollow button is set to an inclined surface. A No. 3 spring is arranged between the insert block and the L-shaped block, and the warning sign is fixedly installed at the bottom of the L-shaped block. The cylinder moves and contacts the inclined surface of the T-shaped block, so that the T-shaped block moves outward. The movement of the T-shaped block will contact the L-shaped block, so that the L-shaped block slides along the short rod. When the L-shaped block moves, it also drives the insert block to move. When the insert block is out of the hollow button, the L-shaped block will lose support and rotate. The rotation of the L-shaped block drives the warning sign to move. By fully displaying the warning sign, the attention of the staff can be quickly attracted.

[0014] A method for using a pre-dispensing device for a chemical foil test liquid comprises the following steps: Step 1: The trigger block moves and contacts the touch block, and the touch block drives the storage tank to move upward. When the docking groove 1 and the docking groove 2 are at the same level, the liquid inside the storage tank flows out to the pipeline through the two docking grooves, and then is transported into the tank body by the pipeline to control the flow of the liquid; Step 2: The liquid is fully mixed by the stirring blade and the arc blade, and then the inner wall of the tank is cleaned by the scraper 1 and the scraper 2. The cross block moves up and down to stir the liquid at the bottom of the tank to the top to prevent sedimentation; Step 3: The rotation of gear 2 drives the nozzle to rotate and spray, which is conducive to cleaning the dead corners of the inner wall of the tank. When the tank is corroded by the test liquid and leaks, the liquid will flow into the liquid storage rack. When it accumulates to a certain weight, the pressure plate moves downward to release the L-shaped block and fully display the warning sign to remind the operator.

[0015] The present invention provides a device and method for pre-dispensing a forming foil test liquid, which has the following beneficial effects: (1) The invention detects the rotation speed of the stirring blade through a rotation speed detection device, and the viscosity of the liquid can be detected by the change in the rotation speed of the stirring blade. Through the setting of the pre-configured detection device, the sliding rod is driven to move by a rotating motor in conjunction with a rotating shaft, a No. 1 belt, a rotating rod, a connecting button and a circular groove block. Because the sliding rod is slidably installed on the inner wall of the fixed rod, the circular groove block can only move back and forth left and right, that is, the sliding rod moves back and forth left and right. The movement of the sliding rod drives the movement of the trigger block, which cooperates with the trigger block, a No. 1 spring, a docking groove and a docking groove so that the liquid inside the storage tank will flow out and be transported to the tank body through a pipeline. Controlling the flow of multiple liquids helps to reduce the waste of raw materials. Through precise metering, it can ensure that each raw material is fully utilized and reduce the loss caused by excessive or uneven mixing.

[0016] (2) The invention, through the setting of the stirring device, drives the stirring blade to rotate by rotating the rotating rod, and the rotation of the stirring blade will mix the liquid in the tank body. The rotation of the rotating rod cooperates with the receiving rod, the round rod and the scraper 1 to scrape off the liquid remaining on the inner wall of the tank body. In the process of multi-batch production, timely scraping off the residual liquid on the inner wall of the tank body can prevent cross contamination between different batches of products and ensure product quality. The rotation of the scraper 1 drives the arc blade to rotate, and the arc blade can help reduce the vortex and dead zone generated by the liquid during the stirring process, which can improve the stirring efficiency and ensure a more uniform mixture. The rotation of the receiving rod also drives the rotation of the scraper 2, and the scraper 2 will clean the inclined surface of the inner wall of the tank body. The receiving rod cooperates with the connecting rod and the spiral groove to make the cross block move back and forth up and down. The reciprocating movement of the cross block will drive the liquid deposited on the bottom of the inner wall of the tank body to mix upward, which helps to break the density difference and temperature gradient in the liquid, thereby promoting the mixing of substances inside the liquid and improving the stirring efficiency.

[0017] (3) In the present invention, by setting up a stirring device, the rotating rod also drives the gear to rotate while rotating. The test liquid of the chemical foil is corrosive to a certain extent. The intersection of the circumferential surface and the inclined surface of the tank body is exposed to the corrosion of the liquid for a long time, which can easily cause leakage. At this time, the leaked liquid will flow into the liquid storage rack. The liquid will first accumulate on the top of the pressure plate. When it accumulates to a certain weight, it will drive the pressure plate to move downward, and the movement of the pressure plate will drive the cylinder to move.

[0018] (4) The invention, through the setting of the warning device, rotates the nozzle by rotating gear one in coordination with gear two and the fixed button. The rotation of the nozzle can make the cleaning water flow spray in a more complex trajectory and a larger coverage area, so that the residual substances inside the tank can be more effectively cleaned, including corners and gaps that are difficult to reach directly. The cylinder moves in coordination with the T-shaped block, L-shaped block and short rod to make the plug block disengage from the hollow button. At this time, the L-shaped block will lose support and rotate. The rotation of the L-shaped block drives the warning sign to move. By fully displaying the warning sign, the attention of the staff can be quickly attracted, so that they can find the leakage in time and take measures quickly. When the warning sign is not in use, the L-shaped block is reset and the plug block, hollow button, L-shaped block and No. 3 spring are used to fix the L-shaped block, which helps to save space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the position structure of the liquid storage rack and the base of the present invention; Figure 3 It is a schematic diagram of the internal structure of the tank body of the present invention; Figure 4 This is a schematic diagram of the structure of the pre-configured detection device of the present invention; Figure 5 This is a schematic diagram of the position structure of the trigger block and the storage tank of the present invention; Figure 6 It is a schematic diagram of a partial cross-sectional structure of a stirring device of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the structure enlargement of part A; Figure 8 It is a schematic diagram of a partial cross-sectional structure of the warning device of the present invention.

[0020] In the figure: 1, base; 2, tank body; 3, water outlet; 4, solenoid valve; 10, fixed frame; 11, rotating motor; 12, rotating shaft; 13, rotating rod; 14, connecting button; 15, round groove block; 16, fixed rod; 17, sliding rod; 18, trigger block; 19, clamping frame; 110, storage tank; 1101, trigger block; 111, receiving frame; 112, spring No. 1; 113, pipeline; 20, stirring blade; 2 1. Arc sheet; 22. Receiver rod; 23. Round rod; 24. Scraper 1; 25. Connecting rod; 26. Cross block; 27. Scraper 2; 28. Gear 1; 29. ​​Liquid storage rack; 210. Press plate; 211. Cylinder; 30. Gear 2; 31. Fixing button; 32. Nozzle; 33. Hollow button; 34. L-shaped rod; 35. Short rod; 36. T-shaped block; 37. L-shaped block; 38. Insert block; 39. Warning sign. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-5An embodiment of the present invention is: a pre-dispensing device for forming foil test liquid, comprising a base 1, a tank body 2 is fixedly installed on the inner wall of the base 1, a water outlet 3 is arranged at the bottom of the tank body 2, a solenoid valve 4 is arranged on the circumferential surface of the water outlet 3, and liquid can be freely discharged from the water outlet 3 through the solenoid valve 4, and a pre-dispensing detection device is arranged above the tank body 2, and the pre-dispensing detection device comprises a fixing frame 10, a rotating motor 11, a rotating shaft 12, a rotating rod 13, a connecting button 14, a circular groove block 15, a fixing rod 16, a sliding rod 17, a trigger block 18, a clamping frame 19, a storage tank 110, a trigger block 1101, a receiving frame 111, and a No. 1 bullet The spring 112, the pipe 113 and the stirring blade 20, the fixing frame 10 is fixedly mounted on the top of the tank body 2, the fixed end of the rotating motor 11 is fixedly mounted on the top of the fixing frame 10, the rotating shaft 12 is fixedly mounted on the output end of the rotating motor 11, the rotating rod 13 rotates and penetrates the inner and outer walls of the tank body 2, the rotating rod 13 is connected to the rotating shaft 12 through a belt, the connecting button 14 is fixedly mounted on the top of the rotating rod 13, the circular groove block 15 is slidably mounted on the circumferential surface of the connecting button 14, the fixing rod 16 is fixedly mounted on the bottom of the tank body 2, one side of the sliding rod 17 is fixedly mounted on the left side of the circular groove block 15, and the other side of the sliding rod 17 slides through the fixing rod 1 6 inner and outer walls, because the slide bar 17 is slidably mounted on the inner wall of the fixed rod 16, the circular groove block 15 can only reciprocate left and right, the trigger block 18 is fixedly mounted on the left side of the slide bar 17, the clamping frame 19 is fixedly mounted on the top of the tank body 2, the storage tank 110 is slidably mounted on the inner wall of the clamping frame 19, the receiving frame 111 is fixedly mounted on the right side of the clamping frame 19, the trigger block 1101 is fixedly mounted on the bottom of the storage tank 110, the stirring blade 20 is fixedly mounted on the circumferential surface of the rotating rod 13, and the No. 1 spring 112 is arranged between the receiving frame 111 and the trigger block 1101, and the trigger block 1101 is driven by the No. 1 spring 112 Reset, the pipeline 113 is arranged on the front side of the receiving frame 111, and a speed detection device is arranged between the rotating motor 11 and the rotating shaft 12. When the stirring blade 20 rotates, it will push the liquid inside the tank body 2 to flow. The concentration and viscosity of the liquid inside the tank body 2 are different, and the resistance encountered by the stirring blade 20 is different. The power of the rotating motor 11 is the same. The viscosity and concentration of the liquid inside the tank body 2 can be detected according to the rotation speed of the rotating rod 13 and the stirring blade 20. Controlling the flow rate of multiple liquids helps to reduce the waste of raw materials. Through precise metering, it can ensure that each raw material is fully utilized and reduce the loss caused by excessive or uneven mixing.

[0023] A docking groove 1 is provided on the surface of the storage tank 110, and a side of the trigger block 1101 close to the trigger block 18 is provided as an inclined surface so that the trigger block 1101 moves upward, and a docking groove 2 is provided on the side of the receiving frame 111 close to the docking groove. When the docking groove 1 moves to the same horizontal plane as the docking groove 2 of the receiving frame 111, the liquid inside the storage tank 110 will flow out of it.

[0024] The pipe 113 is connected to the receiving frame 111, and the pipe 113 is connected to the tank body 2. When the docking groove 1 and the docking groove 2 are at the same level, the liquid inside the storage tank 110 flows out to the pipe 113 through the two docking grooves, and then is transported to the tank body 2 by the pipe 113 to control the flow rate of the liquid.

[0025] A method for using a pre-dispensing device for a chemical foil test liquid comprises the following steps: Step 1: The trigger block 18 moves to contact the trigger block 1101, and the trigger block 1101 drives the storage tank 110 to move upward. When the docking groove 1 and the docking groove 2 are at the same level, the liquid in the storage tank 110 flows out to the pipe 113 through the two docking grooves, and then is transported to the tank body 2 by the pipe 113, so as to control the flow rate of the liquid; Step 2: The liquid is fully mixed by the stirring blade 20 and the arc blade 21, and then the inner wall of the tank body 2 is cleaned by the scraper 1 24 and the scraper 2 27. The cross block 26 is moved up and down to stir the liquid at the bottom of the tank body 2 to the top to prevent sedimentation; Step 3: The rotation of gear 2 30 drives the nozzle 32 to rotate and spray, which is beneficial to cleaning the dead corners of the inner wall of the tank body 2. When the tank body 2 is corroded by the test liquid and leaks, the liquid will flow into the liquid storage rack 29. When it accumulates to a certain weight, the pressure plate 210 moves downward to release the L-shaped block 37 and fully display the warning sign 39 to remind the operator.

[0026] When the present embodiment is working, the rotating motor 11 drives the rotating shaft 12 to rotate, the rotating shaft 12 rotates and drives the rotating rod 13 to rotate through the No. 1 belt, the rotating rod 13 rotates and drives the connecting button 14 to rotate, the connecting button 14 rotates and drives the circular groove block 15 to move, the circular groove block 15 moves and drives the sliding rod 17 to move, because the sliding rod 17 is slidably mounted on the inner wall of the fixed rod 16, so that the circular groove block 15 can only move back and forth left and right, that is, the sliding rod 17 moves back and forth left and right, the movement of the sliding rod 17 drives the trigger block 18 to move, and the movement of the trigger block 18 will be in contact with the trigger block 1101 The contact causes the trigger block 1101 to move upward, and the movement of the trigger block 1101 drives the storage tank 110 to move while compressing the No. 1 spring 112. When the storage tank 110 moves, the docking groove 1 opened therein moves to the same horizontal plane as the docking groove 2 of the receiving frame 111. At this time, the liquid inside the storage tank 110 will flow out therefrom and be transported to the tank body 2 through the pipe 113. Controlling the flow of multiple liquids helps to reduce the waste of raw materials. Through precise measurement, it can ensure that each raw material is fully utilized and reduce the loss caused by excessive or uneven mixing.

[0027] See also Figure 1-Figure 8On the basis of the above embodiment, in another embodiment of the present invention, a stirring device is arranged inside the tank body 2, and a warning device is arranged below the tank body 2, the stirring device comprises an arc piece 21, a receiving rod 22, a round rod 23 and a scraper 24, the stirring piece 20 is fixedly mounted on the circumferential surface of the rotating rod 13, the receiving rod 22 is fixedly mounted on the bottom of the rotating rod 13, the round rod 23 is fixedly mounted on the top of the receiving rod 22, the scraper 24 is fixedly mounted on the circumferential surface of the round rod 23, the arc piece 21 is fixedly mounted on the circumferential surface of the scraper 24, the stirring piece 20 and the arc piece 21 rotate to mix the liquid in the tank body 2, the scraper 24 contacts the inner wall of the tank body 2, and the scraper 24 rotates to scrape off the liquid remaining on the inner wall of the tank body 2. In the process of multi-batch production, timely scraping off the residual liquid on the inner wall of the tank body 2 can prevent cross contamination between different batches of products and ensure product quality.

[0028] The stirring device also includes a connecting rod 25, a cross block 26, a scraper 27 and a gear 28. The connecting rod 25 is rotatably installed at the bottom of the receiving rod 22. The circumferential surface of the connecting rod 25 is provided with a spiral groove. The cross block 26 is slidably installed on the circumferential surface of the connecting rod 25. The cross block 26 is threadedly connected to the spiral groove. The reciprocating movement of the cross block 26 will drive the liquid deposited at the bottom of the inner wall of the tank body 2 to mix upward, which helps to break the density difference and temperature gradient in the liquid, thereby promoting the mixing of substances inside the liquid and improving the stirring efficiency. The scraper 27 is fixedly installed at the bottom of the receiving rod 22, and the gear 28 is fixedly installed on the circumferential surface of the rotating rod 13. The scraper 27 contacts the inner wall of the tank body 2, and the scraper 27 will clean the inclined surface of the inner wall of the tank body 2.

[0029] The stirring device also includes a liquid storage rack 29, a pressing plate 210 and a cylinder 211. The liquid storage rack 29 is fixedly mounted on the circumferential surface of the base 1, the pressing plate 210 is slidably mounted on the inner wall of the liquid storage rack 29, one side of the cylinder 211 is fixedly mounted on the bottom of the pressing plate 210, and the other side of the cylinder 211 slides through the inner and outer walls of the liquid storage rack 29. The intersection of the circumferential surface and the inclined surface of the tank body 2 is exposed to liquid corrosion for a long time, which can easily cause leakage. At this time, the leaked liquid will flow into the liquid storage rack 29, and the liquid will first accumulate on the top of the pressing plate 210. A No. 2 spring is arranged between the pressing plate 210 and the liquid storage rack 29, and the pressing plate 210 is driven to reset by the arranged No. 2 spring.

[0030] The warning device includes gear 2 30, a fixed button 31, a spray head 32, a hollow button 33, an L-shaped rod 34 and a short rod 35. Gear 2 30 is rotatably mounted on the top of the inner wall of the tank body 2, and the gear 2 30 is meshed with gear 1 28. The fixed button 31 is fixedly mounted on the bottom of the gear 2 30. The spray head 32 is arranged on the surface of the fixed button 31, the hollow button 33 is fixedly mounted on the bottom of the liquid storage rack 29, the L-shaped rod 34 is fixedly mounted on the bottom of the liquid storage rack 29, and the short rod 35 is fixedly mounted on the inner wall of the L-shaped rod 34. The rotation of the spray head 32 can make the cleaning water flow spray with a more complex trajectory and a larger coverage area, so that the residual substances inside the tank body 2 can be more effectively cleaned, including corners and gaps that are difficult to reach directly.

[0031] The warning device also includes a T-shaped block 36, an L-shaped block 37, an insert block 38 and a warning sign 39. The T-shaped block 36 is slidably mounted on the inner wall of the L-shaped rod 34, the L-shaped block 37 is slidably mounted on the circumferential surface of the short rod 35, the insert block 38 is slidably mounted on the inner wall of the L-shaped block 37, and the side of the insert block 38 close to the hollow button 33 is set as an inclined surface. A No. 3 spring is arranged between the insert block 38 and the L-shaped block 37, and the insert block 38 is reset by the arranged No. 3 spring. The warning sign 39 is fixedly mounted on the bottom of the L-shaped block 37. By fully displaying the warning sign 39, the attention of the staff can be quickly attracted, so that they can discover the leakage in time and take measures quickly.

[0032] When the present embodiment is working, the rotation of the rotating rod 13 drives the stirring blade 20 to rotate, and the rotation of the stirring blade 20 will mix the liquid in the tank body 2. When the rotating rod 13 rotates, it also drives the receiving rod 22 to rotate. The rotation of the receiving rod 22 drives the round rod 23 to rotate. The rotation of the round rod 23 drives the scraper 24 to rotate. The rotation of the scraper 24 will scrape off the liquid remaining on the inner wall of the tank body 2. In the process of multi-batch production, timely scraping off the residual liquid on the inner wall of the tank body 2 can prevent cross contamination between different batches of products and ensure product quality. The rotation of the scraper 24 drives the arc piece 21 to rotate. The arc piece 21 can help reduce the vortex and dead zone generated by the liquid during the stirring process, which can improve the stirring efficiency and ensure that the mixture is more uniform. The rotation of the receiving rod 22 also drives the scraper 27 to rotate. The scraper 27 will The receiving rod 22 rotates while the connecting rod 25 rotates. The connecting rod 25 rotates while the spiral groove rotates. The spiral groove rotates while the cross block 26 reciprocates up and down. The reciprocating movement of the cross block 26 drives the liquid deposited on the bottom of the inner wall of the tank body 2 to mix upward, which helps to break the density difference and temperature gradient in the liquid, thereby promoting the mixing of substances inside the liquid and improving the stirring efficiency. The rotating rod 13 rotates while the gear 28 rotates. The test liquid of the chemical foil has a certain degree of corrosiveness. The intersection of the circumferential surface and the inclined surface of the tank body 2 is in the corrosion of the liquid for a long time, which is easy to cause leakage. At this time, the leaked liquid will flow into the liquid storage rack 29. The liquid will first accumulate on the top of the pressing plate 210. When it accumulates to a certain weight, it will drive the pressing plate 210 to move downward. The movement of the pressing plate 210 drives the cylinder 211 to move. The rotation of gear 1 28 drives gear 2 30 to rotate, the rotation of gear 2 30 drives the fixed button 31 to rotate, the rotation of fixed button 31 drives the nozzle 32 to rotate, the rotation of nozzle 32 can make the cleaning water flow spray with a more complex trajectory and a larger coverage area, so that the residual substances inside the tank body 2 can be more effectively cleaned, including corners and gaps that are difficult to reach directly, and the movement of cylinder 211 contacts the inclined surface of T-shaped block 36 so that T-shaped block 36 moves outward, and the movement of T-shaped block 36 contacts L-shaped block 37 so that L-shaped block 37 slides along short rod 35, and the movement of L-shaped block 37 also drives the insertion block 38 to move. When the insertion block 38 is separated from the hollow button 3 3, the L-shaped block 37 will lose its support and rotate. The rotation of the L-shaped block 37 drives the warning sign 39 to move. By fully displaying the warning sign 39, the attention of the staff can be quickly attracted, so that they can discover the leakage in time and take measures quickly. When the warning sign 39 is not in use, the L-shaped block 37 can be reset. At this time, the inclined surface of the plug block 38 will contact the outer wall of the hollow button 33, so that the plug block 38 moves toward the inner wall of the L-shaped block 37 and compresses the No. 3 spring. When the plug block 38 and the inner wall of the hollow button 33 are at the same level, the No. 3 spring is released and drives the plug block 38 to be inserted into the inner wall of the hollow button 33. At this time, the L-shaped block 37 is fixed, which helps to save space.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for pre-dispensing a formed foil test solution, comprising a base (1), characterized in that: A tank body (2) is fixedly mounted on the inner wall of the base (1); a water outlet (3) is provided at the bottom of the tank body (2); a solenoid valve (4) is provided on the circumferential surface of the water outlet (3); a pre-mixing detection device is provided above the tank body (2); a stirring device is provided inside the tank body (2); and a warning device is provided below the tank body (2); The pre-configured detection device comprises a fixed frame (10), a rotating motor (11), a rotating shaft (12), a rotating rod (13), a connecting button (14), a circular groove block (15), a fixed rod (16), a sliding rod (17), a trigger block (18), a clamping frame (19), a storage tank (110), a trigger block (1101), a receiving frame (111), a No. 1 spring (112), a pipe (113) and a stirring blade (20), wherein the fixed frame (10) is fixedly mounted on the top of the tank body (2), the fixed end of the rotating motor (11) is fixedly mounted on the top of the fixed frame (10), the rotating shaft (12) is fixedly mounted on the output end of the rotating motor (11), a speed detection device is arranged between the rotating motor (11) and the rotating shaft (12), the rotating rod (13) rotates and penetrates the inner and outer walls of the tank body (2), the rotating rod (13) is connected to the rotating shaft (12) through a No. 1 belt, and the connecting button (14) is fixedly mounted on the rotating rod (1 3), the circular groove block (15) is slidably mounted on the circumferential surface of the connecting button (14), the fixing rod (16) is fixedly mounted on the bottom of the tank body (2), one side of the sliding rod (17) is fixedly mounted on the left side of the circular groove block (15), the other side of the sliding rod (17) slides through the inner and outer walls of the fixing rod (16), the trigger block (18) is fixedly mounted on the left side of the sliding rod (17), the clamping frame (19) is fixedly mounted on the top of the tank body (2), and the storage The storage tank (110) is slidably mounted on the inner wall of the clamping frame (19), the receiving frame (111) is fixedly mounted on the right side of the clamping frame (19), the trigger block (1101) is fixedly mounted on the bottom of the storage tank (110), the first spring (112) is arranged between the receiving frame (111) and the trigger block (1101), the pipe (113) is arranged on the front side of the receiving frame (111), and the stirring blade (20) is fixedly mounted on the circumferential surface of the rotating rod (13).

2. A pre-dispensing device for forming foil test liquid according to claim 1, characterized in that: A first docking groove is provided on the surface of the storage tank (110), a side of the trigger block (1101) close to the trigger block (18) is provided as an inclined surface, and a second docking groove is provided on a side of the receiving frame (111) close to the docking groove.

3. A pre-dispensing device for forming foil test liquid according to claim 2, characterized in that: The pipeline (113) is in communication with the receiving frame (111), and the pipeline (113) is in communication with the tank body (2).

4. A pre-dispensing device for forming foil test liquid according to claim 3, characterized in that: The stirring device comprises an arc piece (21), a receiving rod (22), a round rod (23) and a scraper plate 1 (24); the receiving rod (22) is fixedly mounted on the bottom of the rotating rod (13); the round rod (23) is fixedly mounted on the top of the receiving rod (22); the scraper plate 1 (24) is fixedly mounted on the circumferential surface of the round rod (23); the arc piece (21) is fixedly mounted on the circumferential surface of the scraper plate 1 (24); and the scraper plate 1 (24) contacts the inner wall of the tank body (2).

5. A pre-dispensing device for forming foil test liquid according to claim 4, characterized in that: The stirring device further comprises a connecting rod (25), a cross block (26), a second scraper (27) and a first gear (28); the connecting rod (25) is rotatably mounted on the bottom of the receiving rod (22); a spiral groove is provided on the circumferential surface of the connecting rod (25); the cross block (26) is slidably mounted on the circumferential surface of the connecting rod (25); the cross block (26) is threadedly connected to the spiral groove; the second scraper (27) is fixedly mounted on the bottom of the receiving rod (22); the first gear (28) is fixedly mounted on the circumferential surface of the rotating rod (13); and the second scraper (27) contacts the inner wall of the tank body (2).

6. A pre-dispensing device for forming foil test liquid according to claim 5, characterized in that: The stirring device further comprises a liquid storage rack (29), a pressing plate (210) and a cylinder (211); the liquid storage rack (29) is fixedly mounted on the circumferential surface of the base (1); the pressing plate (210) is slidably mounted on the inner wall of the liquid storage rack (29); one side of the cylinder (211) is fixedly mounted on the bottom of the pressing plate (210); the other side of the cylinder (211) slidably penetrates the inner and outer walls of the liquid storage rack (29); and a No. 2 spring is provided between the pressing plate (210) and the liquid storage rack (29).

7. A device for pre-dispensing a chemical foil test solution according to claim 6, characterized in that: The warning device comprises a second gear (30), a fixing button (31), a spray head (32), a hollow button (33), an L-shaped rod (34) and a short rod (35); the second gear (30) is rotatably mounted on the top of the inner wall of the tank body (2); the second gear (30) is meshed with the first gear (28); the fixing button (31) is fixedly mounted on the bottom of the second gear (30); the spray head (32) is arranged on the surface of the fixing button (31); the hollow button (33) is fixedly mounted on the bottom of the liquid storage rack (29); the L-shaped rod (34) is fixedly mounted on the bottom of the liquid storage rack (29); and the short rod (35) is fixedly mounted on the inner wall of the L-shaped rod (34).

8. A pre-dispensing device for forming foil test liquid according to claim 7, characterized in that: The warning device further comprises a T-shaped block (36), an L-shaped block (37), an insert block (38) and a warning sign (39); the T-shaped block (36) is slidably mounted on the inner wall of the L-shaped rod (34); the L-shaped block (37) is slidably mounted on the circumferential surface of the short rod (35); the insert block (38) is slidably mounted on the inner wall of the L-shaped block (37); a side of the insert block (38) close to the hollow button (33) is arranged as an inclined surface; a No. 3 spring is arranged between the insert block (38) and the L-shaped block (37); and the warning sign (39) is fixedly mounted on the bottom of the L-shaped block (37).

9. A method for using a pre-dispensing device for chemical foil test liquid, using the pre-dispensing device for chemical foil test liquid according to claim 8, characterized in that: The following steps are involved: Step 1: The trigger block (18) moves to contact the trigger block (1101), and the trigger block (1101) drives the storage tank (110) to move upward. When the docking groove 1 and the docking groove 2 are at the same level, the liquid in the storage tank (110) flows out to the pipe (113) through the two docking grooves, and then is transported to the tank body (2) through the pipe (113), thereby controlling the flow rate of the liquid; Step 2: The liquid is fully mixed by the stirring blade (20) and the arc blade (21), and the inner wall of the tank body (2) is cleaned by the scraper 1 (24) and the scraper 2 (27). The cross block (26) is moved up and down to stir the liquid at the bottom of the tank body (2) to the top to prevent sedimentation. Step 3: The rotation of the gear 2 (30) drives the nozzle (32) to perform rotational spraying, which is beneficial for cleaning the dead corners of the inner wall of the tank body (2). When the tank body (2) is corroded by the test liquid and leaks, the liquid will flow into the liquid storage rack (29). When a certain weight is accumulated, the pressure plate (210) moves downward to release the L-shaped block (37), and the warning sign (39) is fully displayed to remind the operator.

Citation Information

Patent Citations

  • Formed foil test liquid pre-preparation device

    CN211013728U