Leftover material pretreatment device for waste textiles
By using dustproof covers, slap mesh plates, crushing rollers and heating plates in textile pretreatment devices, the problem of difficulty in cleaning and uneven drying of dust in textiles is solved, and more efficient cleaning and drying effects are achieved.
Patent Information
- Application Number
- CN202411245653.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-06
AI Technical Summary
The dust attached to waste textiles is difficult to clean, and the different thicknesses stacked on the conveyor belt affect the drying effect and efficiency.
A pretreatment device including dustproof cover, slapping mesh plate, crushing roller, drain ring pipe, pushing plate and heating plate is designed. The dust is shot out by slapping mesh plate, crushing and cleaning of the crushing roller, pushing plate is Level the material, flush the drainage ring pipe, and finally dry it on the heating plate.
Improves the cleaning effect of dust and drying uniformity, enhances drying efficiency, and reduces the moisture burden during heating.
Smart Images

Figure CN119259629A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile recycling and processing, in particular to a device for preprocessing scraps of discarded textiles. Background Art
[0002] Patent publication number CN115319823B discloses a textile production waste scrap cloth recycling crusher, including a bottom plate, a crushing mechanism is installed on the top of the bottom plate, a pushing mechanism is installed on the top of the crushing mechanism, and a shielding mechanism is installed on the outside of the crushing mechanism. The crushing mechanism includes a processing box 3, a support frame, a No. 1 electric push rod, an upper shearing knife, a tray, a discharge hopper, a lower shearing knife and a column; the cloth is placed on the tray, and when the cloth on the top of the tray moves between the upper shearing knife and the lower shearing knife, the upper shearing knife and the lower shearing knife can be used to shear and crush the cloth for multiple times with the cooperation of the No. 1 electric push rod. Since the upper shearing knife and the lower shearing knife do not rotate, the phenomenon of jamming during the crushing process is avoided. With the cooperation of the pushing mechanism, the arc plate can push the cloth to move between the upper shearing knife and the lower shearing knife, and the flat push plate can push the crushed cloth to move to the inside of the discharge hopper.
[0003] In the prior art, waste textiles are often treated by flushing with clean water to remove dust inside them, but dust that is tightly attached to the inside or has penetrated into the fibers is often difficult to be directly flushed away with clean water, resulting in poor cleaning effect; after treatment, waste textiles will form stacks of varying thickness on the conveyor belt, making it difficult for hot air to penetrate, resulting in uneven drying, which in turn affects the drying effect and efficiency. Summary of the invention
[0004] The purpose of the invention is to provide a device for pre-processing scraps of discarded textiles.
[0005] The technical problems solved by the present invention are: 1. Dust that is tightly attached to or has penetrated into the fibers of discarded textiles is difficult to clean;
[0006] 2. Waste textiles of different thicknesses stacked on the conveyor belt cannot be heated evenly, affecting the drying effect and efficiency.
[0007] The present invention can be achieved through the following technical scheme: it includes a dust cover fixedly installed on the front side of the mounting frame, a processing box is fixedly installed at a position near the dust cover on the top of the mounting frame, a conveying mesh belt is installed between the dust cover and the top of the processing box, a beating mesh plate that reciprocates up and down is provided in the dust cover, a crushing assembly is provided at the bottom of the inner cavity of the processing box, a spraying assembly is provided at a position near the top of the crushing assembly in the inner cavity of the processing box, support plates are fixedly installed at positions on the top of the mounting frame corresponding to both sides of the bottom of the processing box, two pushing plates that move towards each other are slidably installed between the two support plates, a brush is fixedly installed at the bottom of the pushing plate, a conveying mesh belt 2 is provided on the mounting frame below the brush, and a heating plate is fixedly installed on the rear side of the top of the mounting frame.
[0008] A further technical improvement of the present invention is that the structure that causes the flapping mesh plate to reciprocate up and down includes a fixed plate fixedly installed on the inner side of the dust cover, a slide plate 1 is slidably installed on the fixed plate, a flapping mesh plate is fixedly installed on the bottom of the slide plate, a plurality of springs are fixedly installed between the flapping mesh plate and the fixed plate, a slide groove is provided on the top of the slide plate, a U-shaped rod slidably connected to the slide groove is rotatably installed on the dust cover, and the U-shaped rod and the conveyor mesh belt 1 are driven by a pulley.
[0009] Furthermore, dustproof tassels are fixedly installed on both sides of the bottom of the dust cover top plate, the bottom of the dustproof tassels fits with the top of the conveyor mesh belt 1, and a dust collector is fixedly installed on the bottom of the dust cover.
[0010] Furthermore, the crushing assembly includes two crushing rollers rotatably installed in the inner cavity of the processing box and rotating in opposite directions, and a plurality of saw teeth are fixedly installed at positions corresponding to the crushing rollers on both sides of the inner wall of the processing box.
[0011] Furthermore, the structure that causes the two pushing plates to move toward each other includes a slide plate 2 that is slidably connected and passes through both sides of the dust cover, a connecting plate 2 is fixedly installed on the bottom of the two slide plates 2, and two symmetrical push-pull plates 3 are rotatably installed on the bottom of the connecting plate 2, and the ends of the two push-pull plates 3 away from the connecting plate 2 are rotatably connected to the tops of the two pushing plates.
[0012] Furthermore, the structure that causes the slide plate 2 to reciprocate up and down includes a pair of rotating plates rotatably installed on both sides of the mounting frame adjacent to the processing box, one of the rotating plates and the rotating shaft of the crushing roller are driven by a pulley, and a push-pull plate 2 is rotatably installed on the end of the rotating plate away from the rotating shaft, and the end of the push-pull plate 2 away from the rotating plate is rotatably connected to one side of the connecting plate 2, and a connecting plate 3 is rotatably installed between each pair of push-pull plates 2.
[0013] Furthermore, the spray assembly includes a drainage ring pipe fixedly installed on the top of the inner cavity of the treatment box, and a plurality of nozzles are fixedly connected to the outer peripheral wall of the drainage ring pipe. A water storage tank is fixedly installed on one side of the treatment box, and a one-way liquid inlet valve is fixedly connected between the water storage tank and the drainage ring pipe to promote unidirectional liquid transportation from the water storage tank to the drainage ring pipe. A plurality of piston cylinders connected to the drainage ring pipe are fixedly installed on the other side of the treatment box, and piston rods are slidably installed through the sides of the plurality of piston cylinders away from the drainage ring pipe. A connecting plate 1 is fixedly installed on the ends of the plurality of piston rods away from the piston cylinders at the same time, and push-pull plates 1 are rotatably installed on both sides of the connecting plate 1, and the ends of the two push-pull plates 1 away from the connecting plate 1 are respectively rotatably connected to the tops of the two slide plates 2.
[0014] Furthermore, an extrusion roller is rotatably mounted on the mounting frame adjacent to the front side of the heating plate, and the bottom of the outer peripheral wall of the extrusion roller is in contact with the top of the second conveyor mesh belt.
[0015] Furthermore, the conveyor belts are made of stainless steel to prevent rust caused by long-term contact with water, which may pollute the scraps of discarded textiles.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present application firstly beats the scraps of discarded textiles by means of a beating screen that reciprocates up and down to knock out the dust attached inside, and then transports the scraps to a crushing roller for crushing. At the same time, clean water is flushed on the scraps undergoing the crushing process through a drainage ring pipe to clean them, thereby improving the cleaning effect.
[0018] 2. The scraps of textiles in the present application are crushed and cleaned in the processing box and then fall to the front side of the top of the second conveyor belt. Then, two push plates moving in opposite directions drive the brushes to flatten the scraps stacked here, and then convey them to the heating plate for drying, thereby improving the uniformity of drying and the drying efficiency.
[0019] 3. The present application uses the conveyor mesh belt 2 to drive the flattened scraps to be squeezed to the bottom of the squeezing roller, so that the squeezing roller squeezes out the excess water in the scraps, reducing the burden of subsequent heating and drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a cross-sectional view of the overall structure of the present invention;
[0023] Figure 3It is a schematic diagram of the connection between the flapping screen plate and the fixing plate of the present invention;
[0024] Figure 4 It is a schematic diagram of the connection between the transmission mechanism and the push plate of the present invention.
[0025] In the figure: 1, mounting frame; 2, dust cover; 3, processing box; 4, conveyor mesh belt 1; 5, dust tassel; 6, fixing plate; 7, slide plate 1; 8, beating mesh plate; 9, spring; 10, slide; 11, U-shaped rod; 12, vacuum cleaner; 13, crushing roller; 14, sawtooth; 15, conveyor mesh belt 2; 16, drainage ring pipe; 17, water storage tank; 18, piston cylinder; 19, piston rod; 20, connecting plate 1; 21, slide plate 2;
[0026] 22. Transmission mechanism; 221. Connecting plate 2; 222. Rotating plate; 223. Push-pull plate 2; 224. Connecting plate 3;
[0027] 23. Push-pull plate 1; 24. Support plate; 25. Push-pull plate; 26. Brush; 27. Push-pull plate 3; 28. Squeeze roller; 29. Heating plate. DETAILED DESCRIPTION
[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0029] See also Figure 1-3 As shown, the present embodiment provides a pre-processing device for scraps of waste textiles, comprising a mounting frame 1, a dust cover 2 is fixedly mounted on the front side of the mounting frame 1, a processing box 3 which passes through from top to bottom is fixedly mounted at a position near the dust cover 2 on the top of the mounting frame 1, a conveying mesh belt 4 is mounted between the dust cover 2 and the top of the processing box 3, dust-proof tassels 5 are fixedly mounted on both sides of the bottom of the top plate of the dust cover 2, and the bottom of the dust-proof tassels 5 fits with the top of the conveying mesh belt 4, a fixing plate 6 is fixedly mounted on the inner side of the dust cover 2, a slide plate 7 is slidably mounted on the fixing plate 6, a beating mesh plate 8 is fixedly mounted on the bottom of the slide plate 7, a plurality of springs 9 are fixedly mounted between the beating mesh plate 8 and the fixing plate 6, a slide groove 10 is provided on the top of the slide groove 7, a U-shaped rod 11 which is rotatably mounted on the dust cover 2 and is slidably connected to the slide groove 10, the U-shaped rod 11 and the conveying mesh belt 4 are driven by a pulley, and a dust collector 12 is fixedly mounted on the bottom of the dust cover 2;
[0030] When the conveyor mesh belt 4 is conveying, the U-shaped rod 11 will be driven to rotate synchronously through the pulley, and the rotating U-shaped rod 11 will drive the slide plate 7 to reciprocate up and down in the vertical direction. At this time, the outer peripheral wall of the U-shaped rod 11 slides back and forth in the slide groove 10 to correct the positional relationship between the U-shaped rod 11 and the slide plate 7. When the slide plate 7 drives the slapping mesh plate 8 to move upward, the slapping mesh plate 8 will squeeze the plurality of springs 9 in the direction of the fixed plate 6, so that the plurality of springs 9 are in a stressed state. When the flapping mesh plate 8 is driven to move downward, the stress state of the plurality of springs 9 is released, and the flapping mesh plate 8 is pressed downward, so that the flapping mesh plate 8 hits the top of the conveying mesh plate 1. When the flapping mesh plate 8 flaps the waste scraps on the conveying mesh plate 1, the dust attached to the surface of the waste scraps falls off, and the dust flapped from the waste scraps is restricted in the inner cavity of the dust cover 2 by the dust cover 2 and the dust tassel 5, and then the dust is sucked out of the dust cover 2 by starting the vacuum cleaner 12;
[0031] See also Figure 1-2 and Figure 4 As shown, two crushing rollers 13 rotating in opposite directions are rotatably installed in the processing box 3, and a driving motor for driving the crushing rollers 13 to rotate is provided on the processing box 3. A plurality of saw teeth 14 are fixedly installed at positions corresponding to the crushing rollers 13 on both sides of the inner wall of the processing box 3, and a conveying mesh belt 15 is installed on the inner side of the mounting frame 1. The conveying mesh belt 15 is made of stainless steel material. A drainage ring pipe 16 is fixedly installed on the upper side of the inner side of the processing box 3 near the crushing rollers 13. The outer peripheral wall of the drainage ring pipe 16 is fixedly connected with a plurality of nozzles with a spray surface pointing to the crushing rollers 13. A water storage tank 17 is fixedly installed on one side of the processing box 3. The water storage tank 17 is fixedly connected with a water inlet pipe. When the water in the water storage tank 17 is used up, clean water can be poured into the water storage tank 17 through the water inlet pipe. The water storage tank 17 is connected to the drainage ring pipe 1 6 is fixedly connected with a one-way liquid inlet valve for promoting the unidirectional transfer of liquid from the water storage tank 17 to the drainage ring pipe 16; a plurality of piston cylinders 18 connected to the drainage ring pipe 16 are fixedly installed on the other side of the processing box 3; a piston rod 19 is slidably installed through the side of the plurality of piston cylinders 18 away from the drainage ring pipe 16; a connecting plate 20 is fixedly installed at the end of the plurality of piston rods 19 away from the piston cylinder 18; a slide plate 21 is slidably installed through both sides of the processing box 3; a transmission mechanism 22 is provided on the mounting frame 1 for promoting the two slide plates 21 to synchronously reciprocate up and down when the crushing roller 13 rotates; a push-pull plate 23 is rotatably installed on the top of the two slide plates 21; and the ends of the two push-pull plates 23 away from the slide plate 21 are rotatably connected to the two sides of the connecting plate 20 respectively;
[0032] After the waste scraps are transported to the dust cover 2 through the conveyor mesh belt 14, the waste scraps are crushed by the two crushing rollers 13 rotating in opposite directions in the dust cover 2 in cooperation with the plurality of saw teeth 14, and the crushed waste scraps will fall to the top of the conveyor mesh belt 2 15 at the bottom of the dust cover 2. At the same time, the slide plate 21 that reciprocates up and down will drive the connecting plate 20 to push and pull the plurality of piston rods 19 in the direction of the piston cylinder 18 through the push-pull plate 1 23. When the plurality of piston rods 19 are pulled outward from the plurality of piston cylinders 18, the plurality of piston cylinders 18 will suck the liquid in the water storage tank 17 into the drain pipe. When the plurality of piston rods 19 are pushed into the plurality of piston cylinders 18, the liquid in the drain pipe will be squeezed onto the crushing roller 13 through the plurality of nozzles, so as to clean the waste scraps being crushed by the crushing roller 13.
[0033] The transmission mechanism 22 includes a connecting plate 221 fixedly installed at the bottom of the two slide plates 21, and a pair of rotating plates 222 are rotatably installed on both sides of the mounting frame 1. A pulley is used to drive the rotating shaft of one of the rotating plates 222 and one of the crushing rollers 13. A push-pull plate 223 is rotatably installed at one end of the rotating plate 222 away from the rotating shaft. The end of the push-pull plate 223 away from the rotating plate 222 is rotatably connected to one side of the connecting plate 221. A connecting plate 3 224 is rotatably installed between each pair of push-pull plates 223 at the same time.
[0034] When the crushing roller 13 drives one of the rotating plates 222 to rotate through the pulley, the rotating plate 222 drives the push-pull plate 223 to push and pull the connecting plate 221 up and down, and the push-pull plate 223 drives another push-pull plate 223 to move synchronously through the connecting plate 3 224, thereby prompting the two push-pull plates 223 to push and pull the two connecting plates 221 synchronously, so that the two slide plates 21 move up and down synchronously;
[0035] Support plates 24 are fixedly installed on both sides of the top of the mounting frame 1 near the processing box 3, and two symmetrical push plates 25 are slidably installed between the two support plates 24. Brushes 26 are fixedly installed at the bottom of the two push plates 25. Two symmetrical push-pull plates 3 27 are rotatably installed at the bottom of the two connecting plates 221. The ends of the two push-pull plates 3 27 away from the connecting plate 1 20 are respectively rotatably connected to the tops of the two push plates 25. When the connecting plate 221 moves upward, the two symmetrical push-pull plates 3 27 will drive the two push plates 25 to approach each other, otherwise they will move away from each other.
[0036] See also Figure 1-2As shown, a squeezing roller 28 is rotatably installed on the mounting frame 1 near the rear side of the two push plates 25, and the bottom of the outer peripheral wall of the squeezing roller 28 is in contact with the top of the conveyor mesh belt 15. A heating plate 29 is fixedly installed on the mounting frame 1 near the rear side of the squeezing roller 28, and a heater for heating the heating plate 29 is installed on the mounting frame 1. The squeezing roller 28 is used to squeeze the waste scraps transported to the bottom of the waste scraps by the conveyor mesh belt 15 to squeeze out the moisture in the waste scraps, and then the waste scraps are transported to the bottom of the heating plate 29 by the conveyor mesh belt 15 to dry the waste scraps.
[0037] When the present invention is in use, the waste scraps to be processed are first placed in the front conveying area of the conveyor mesh belt 4, and then the conveyor mesh belt 4 conveys the waste scraps to the processing box 3. During this process, the beating mesh plate 8 will beat the waste scraps conveyed to the dust cover 2 to separate the dust inside, and the dust will be sucked out of the dust cover 2 through the dust collector 12. When the beaten waste scraps are conveyed to the processing box 3, the two crushing rollers 13 moving in opposite directions cooperate with the several saw teeth 14 on the inner wall of the processing box 3 to crush them. During this process, the drainage ring pipe 16 will continuously spray clean water to the waste scraps being crushed to clean the waste scraps. The remaining dust in the material is cleaned, and the cleaned and crushed waste scraps fall to the front conveying area of the conveyor mesh belt 215. At this time, the two pushing plates 25 moving in opposite directions drive the brushes 26 at the bottom to flatten the crushed waste scraps accumulated here on the top of the conveyor mesh belt 215, and then the flattened waste scraps are transported to the back side of the box through the conveyor mesh belt 215. When the waste scraps pass through the squeezing roller 28, they are squeezed by the squeezing roller 28 to squeeze out the moisture inside them, and then they are dried by the heating plate 29 to complete the processing of the waste scraps, and finally the processed waste scraps are sent to the designated position through the conveyor mesh belt 215.
[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A device for pre-processing scraps of discarded textiles, comprising a dust cover (2) fixedly mounted on the front side of a mounting frame (1), characterized in that: A processing box (3) is fixedly installed at a position near the dust cover (2) on the top of the mounting frame (1), a conveyor mesh belt (4) is installed between the dust cover (2) and the top of the processing box (3), a beating mesh plate (8) that reciprocates up and down is provided in the dust cover (2), a crushing assembly is provided at the bottom of the inner cavity of the processing box (3), and a spraying assembly is provided at a position near the top of the inner cavity of the processing box (3), support plates (24) are fixedly installed at positions on both sides of the bottom of the processing box (3) corresponding to the top of the mounting frame (1), two push plates (25) that move towards each other are slidably installed between the two support plates (24), a brush (26) is fixedly installed at the bottom of the push plate (25), a conveyor mesh belt (15) is provided on the mounting frame (1) near the bottom of the brush (26), and a heating plate (29) is fixedly installed on the rear side of the top of the mounting frame (1).
2. A waste textile scrap pretreatment device according to claim 1, characterized in that: The structure for causing the flapping mesh plate (8) to reciprocate up and down comprises a fixed plate (6) fixedly installed on the inner side of the dust cover (2), a slide plate (7) is slidably installed on the fixed plate (6), a flapping mesh plate (8) is fixedly installed at the bottom of the slide plate (7), a plurality of springs (9) are fixedly installed between the flapping mesh plate (8) and the fixed plate (6), a slide groove (10) is provided on the top of the slide groove (7), a U-shaped rod (11) slidably connected to the slide groove (10) is rotatably installed on the dust cover (2), and the U-shaped rod (11) and the conveyor mesh belt (4) are driven by a pulley.
3. The device for pre-processing scraps of waste textiles according to claim 2, characterized in that: Dustproof tassels (5) are fixedly installed on both sides of the bottom of the top plate of the dustproof cover (2), the bottom of the dustproof tassels (5) is in contact with the top of the conveyor mesh belt (4), and a dust collector 12 is fixedly installed on the bottom of the dustproof cover (2).
4. The device for pre-processing waste textile scraps according to claim 1, characterized in that: The crushing assembly comprises two crushing rollers (13) rotatably mounted in the inner cavity of the processing box (3) and rotating in opposite directions, and a plurality of saw teeth (14) are fixedly mounted at positions corresponding to the crushing rollers (13) on both sides of the inner wall of the processing box (3).
5. The device for pre-processing scraps of waste textiles according to claim 1, characterized in that: The structure for causing the two push plates (25) to move toward each other comprises a sliding plate 2 (21) penetrating both sides of the dust cover (2) and being slidably connected, a connecting plate 2 (221) being fixedly mounted at the bottom of the two sliding plates 2 (21), two mutually symmetrical push-pull plates 3 (27) being rotatably mounted at the bottom of the connecting plate 2 (221), and the ends of the two push-pull plates 3 (27) away from the connecting plate 2 (221) are rotatably connected to the tops of the two push plates (25) respectively.
6. The device for pre-processing waste textile scraps according to claim 5, characterized in that: The structure for causing the slide plate 2 (21) to reciprocate up and down comprises a pair of rotating plates (222) rotatably mounted on both sides of the mounting frame (1) adjacent to the processing box (3), wherein one of the rotating plates (222) and the rotating shaft of the crushing roller (13) are driven by a pulley, and a push-pull plate 2 (223) is rotatably mounted on the end of the rotating plate (222) away from the rotating shaft, and the end of the push-pull plate 2 (223) away from the rotating plate (222) is rotatably connected to one side of the connecting plate 2 (221), and a connecting plate 3 (224) is rotatably mounted between each pair of push-pull plates 2 (223) at the same time.
7. The device for pre-processing waste textile scraps according to claim 5, characterized in that: The spray assembly comprises a drainage ring pipe (16) fixedly mounted on the top of the inner cavity of the treatment box (3); a plurality of spray heads are fixedly connected to the outer peripheral wall of the drainage ring pipe (16); a water storage tank (17) is fixedly mounted on one side of the treatment box (3); a one-way liquid inlet valve is fixedly connected between the water storage tank (17) and the drainage ring pipe (16) to facilitate the unidirectional transfer of liquid from the water storage tank (17) to the drainage ring pipe (16); and a plurality of spray heads are fixedly mounted on the other side of the treatment box (3) to communicate with the drainage ring pipe (16). 16), a piston cylinder (18) connected to the drainage ring pipe (16), a piston rod (19) is slidably installed through the side of the piston cylinders (18) away from the drainage ring pipe (16), and a connecting plate (20) is fixedly installed on the end of the piston rods (19) away from the piston cylinders (18), and a push-pull plate (23) is rotatably installed on both sides of the connecting plate (20), and the ends of the two push-pull plates (23) away from the connecting plate (20) are respectively rotatably connected to the tops of the two slide plates (21).
8. The device for pre-processing waste textile scraps according to claim 5, characterized in that: A squeezing roller (28) is rotatably mounted on the mounting frame (1) near the front side of the heating plate (29), and the bottom of the outer peripheral wall of the squeezing roller (28) is in contact with the top of the second conveying mesh belt (15).
9. The device for pre-processing waste textile scraps according to claim 1, characterized in that: The conveyor mesh belt 1 (4) and the conveyor mesh belt 2 (15) are both made of stainless steel.
Citation Information
Patent Citations
A textile production waste scrap cloth recycling crusher
CN115319823B
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CN107684095A
Textile fabric drying forming device
CN108489239A
Textile waste cloth recycling device
CN115069738A
Textile fabric dust removal device
CN213389431U
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