Compressor sliding bearing press fitting device
By designing an automated compressor sliding bearing press device, automatic unloading is achieved using components such as drive motors and cams, and ensuring the perpendicularity of the pressing through guide rods and guide sleeves, solving the problems of low efficiency and safety risks of traditional manual operation. , improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411772838.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The installation and unloading process of sliding bearings of traditional compressors relies on manual operation, is inefficient, has safety risks, and is unstable in installation may damage the bearings or other components.
A compressor sliding bearing pressing device including base, workbench, drive motor, connecting rod, cam, slide rod, unloading push plate and other components is designed. The connecting rod and cam are driven to rotate through the driving motor to push the top The blocks and sliders rise for automatic unloading and ensure verticality and stability of the pressing through the guide rod and guide sleeve.
Automatic unloading after pressing is completed, reducing manual operation, improving production efficiency and product quality, reducing labor intensity and operating risks, ensuring the accuracy of pressing and safety of components.
Smart Images

Figure CN119260353A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressors, in particular to a compressor sliding bearing press-fitting device. Background Art
[0002] In the manufacturing and maintenance process of the compressor, the installation of the sliding bearing is a key link. The accurate and efficient press-fitting of the sliding bearing has an important impact on the performance and service life of the compressor. In the traditional compressor production process, the installation of the sliding bearing usually needs to be done manually, which is not only inefficient, but also may lead to unstable installation quality due to human factors. In addition, the press-fitting process of the sliding bearing requires precise control of the force and position, otherwise it may cause damage to the bearing or other components of the compressor. Therefore, a compressor sliding bearing press-fitting device is needed.
[0003] After completing the press-fitting process, the operator of the traditional press-fitting device needs to manually remove the installed bearings. This process is not only time-consuming but also labor-intensive and inefficient. The operator performs unloading operations while the machine is running, which poses a safety risk. Since it relies on manual operation, the manual unloading and repositioning process reduces the overall production efficiency. In view of the above problems, a compressor sliding bearing press-fitting device is proposed. Summary of the invention
[0004] The purpose of the present invention is to remedy the deficiencies of the prior art and to provide a compressor sliding bearing press-fitting device.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a compressor sliding bearing press-fitting device, comprising a base, a top inner surface of the base is fixedly connected to a workbench, a movable groove is provided at the bottom of the workbench, a press-fitting groove is provided on the top outer side of the workbench, a driving motor is fixedly connected to the inner surface of one side of the movable groove, a connecting rod is movably connected to the outside of one side of the driving motor, a cam is fixedly connected to the outer surface of one side of the connecting rod, a top block is provided on the outside of the top of the cam, a sliding rod is fixedly connected to the top outer surface of the top block, a clamping ring is movably connected to the outer wall of the sliding rod, a slot is fixedly connected to one side of the outer surface of the clamping ring, and a unloading push plate is fixedly connected to the top outer wall of the sliding rod.
[0006] As mentioned above, the slot is opened at the top center of the workbench, the vertical centers of the slot, sliding rod, top block and cam coincide with each other, the clamping ring is fixed at the top center of the press-fitting slot through the slot, the driving motor and the connecting rod are rotationally connected, and the bottom outer wall of the top block is in direct contact with the contour surface of the cam.
[0007] As mentioned above, the cam forms a rotating structure with the top block through the cooperation of the connecting rod and the driving motor, and the sliding rod is slidably connected to the inner surface of the clamping ring.
[0008] As mentioned above, the surface diameters of the ejector block and the unloading push plate are both larger than the inner diameter of the clamping ring, and the unloading push plate and the ejector block are distributed at the upper and lower ends of the slide rod.
[0009] As mentioned above, the unloading push plate forms a lifting structure with the clamping ring through the cooperation of the cam and the slide rod, and the unloading push plate is set in a circular shape.
[0010] As mentioned above, the outer surface of the unloading push plate is tightly fitted with the inner wall of the top end of the slot, and the outer wall of the top end of the unloading push plate is on the same horizontal line as the press-fitting slot.
[0011] As mentioned above, a card slot is provided on the top of both sides of the workbench, a fixed block is movably connected to the inner surface of the card slot, a placement slot is provided on the top outer surface of the fixed block, a pressure ring is fixedly connected to the top inner surface of the placement slot, a guide rod is fixedly connected to the inner wall of the pressure ring, a guide sleeve is movably connected to the outer wall of the guide rod, a press head is fixedly connected to the inside of one side of the guide sleeve, and the press head is arranged directly above the press slot.
[0012] As mentioned above, the fixing block is connected to the inner wall of the slot by snapping, and two groups of guide rods are provided.
[0013] As mentioned above, the guide sleeves are symmetrically distributed on the outer walls of both sides of the press-fitting head, and the guide sleeves are directly slidably connected to the guide rods.
[0014] As mentioned above, the guide rod, guide sleeve and placement groove are symmetrically distributed on both sides of the press-fitting head and the workbench, and the press-fitting head forms a lifting structure with the press-fitting groove through the cooperation of the guide sleeve and the guide rod.
[0015] Compared with the prior art, the compressor sliding bearing press-fitting device has the following beneficial effects: When the cam is in motion, the outer surface of the cam is in direct contact with the outer wall of the bottom end of the top block, pushing the top block to move upward, and the top block drives the slide bar to slide upward in the clamping ring, and the unloading push plate at the top end of the slide bar also rises accordingly. Since the outer surface of the unloading push plate is tightly fitted with the inner wall of the top end of the slot, and the unloading push plate is circular in shape, the outer surface of the top end is on the same horizontal line with the pressing groove, so the unloading push plate will push out the pressed parts in the pressing groove during its rising process, and when the cam continues to rotate and its outline no longer pushes the top block, under the action of gravity, the unloading push plate, the slide bar and the top block descend and return to the initial position, waiting for the next unloading operation. Through the cooperation of the driving motor, cam, ejector block, slide rod and unloading push plate, the automatic unloading function after the pressing is completed is realized, which reduces manual operation and improves work efficiency. At the same time, the unloading push plate and the pressing groove are on the same horizontal line, which can smoothly push out the pressed parts to avoid damage to the parts by the device. When in use, the device can quickly and accurately complete the unloading operation of the compressor sliding bearing, greatly improving production efficiency and product quality, and reducing labor intensity and operation risks.
[0016] Second, during press-fitting, the press-fitting head moves downward along the guide rod under the action of external power, gradually approaches the sliding bearing and the compressor component, and the press-fitting head continues to descend, exerts pressure on the sliding bearing, and press-fits it onto the compressor component. During this process, the guide sleeve slides smoothly along the guide rod to ensure the verticality and stability of the press-fitting; The cooperation of the guide rod and the guide sleeve provides a stable lifting guide for the press-fitting head, ensuring the accuracy and verticality of the press-fitting and improving the press-fitting quality. The guide rod, guide sleeve and placement groove are symmetrically distributed on both sides of the press-fitting head and the workbench, making the force during the press-fitting process more uniform.
[0017] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the compressor sliding bearing press-fitting device of the present invention; Figure 2 It is a schematic diagram of a side cross-sectional structure of a compressor sliding bearing press-fitting device of the present invention; Figure 3 It is a schematic diagram of the internal structure of the movable groove of the compressor sliding bearing press-fitting device of the present invention; Figure 4 It is a schematic diagram of the side structure of the working table of the compressor sliding bearing press-fitting device of the present invention; Figure 5 The compressor sliding bearing press-fitting device of the present invention Figure 4 Schematic diagram of the structure at A in the middle; Figure 6 It is a schematic cross-sectional structure diagram of a clamping ring of a compressor sliding bearing press-fitting device of the present invention.
[0019] In the figure: 1. base; 101. workbench; 102. movable groove; 103. press-fitting groove; 2. drive motor; 201. connecting rod; 202. cam; 203. top block; 204. slide bar; 205. clamping ring; 206. slot; 207. unloading push plate; 3. clamping groove; 301. fixed block; 302. placement groove; 303. press ring; 304. guide rod; 305. guide sleeve; 306. press-fitting head. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] like Figure 1-6 As shown, the present invention provides a technical solution: a compressor sliding bearing press-fitting device, comprising a base 1, a workbench 101 is fixedly connected to the inner surface of the top of the base 1, a movable groove 102 is provided at the bottom of the workbench 101, a press-fitting groove 103 is provided on the top of the workbench 101, a driving motor 2 is fixedly connected to the inner surface of one side of the movable groove 102, a connecting rod 201 is movably connected to the outside of one side of the driving motor 2, a cam 202 is fixedly connected to the outer surface of one side of the connecting rod 201, a top block 203 is provided on the outside of the top of the cam 202, a sliding rod 204 is fixedly connected to the outer surface of the top of the sliding rod 204, and the outer wall of the sliding rod 204 is movably connected to A clamping ring 205, one side of the outer surface of the clamping ring 205 is fixedly connected with a slot 206, the top outer wall of the sliding rod 204 is fixedly connected with a discharge push plate 207, the tops of both sides of the workbench 101 are provided with clamping slots 3, the inner surface of the clamping slot 3 is movably connected with a fixed block 301, the top outer surface of the fixed block 301 is provided with a placement groove 302, the top inner surface of the placement groove 302 is fixedly connected with a pressing ring 303, the inner wall of the pressing ring 303 is fixedly connected with a guide rod 304, the outer wall of the guide rod 304 is movably connected with a guide sleeve 305, one side of the guide sleeve 305 is fixedly connected with a press head 306, and the press head 306 is arranged directly above the press groove 103.
[0022] According to the overall structure of the device, the compressor component to be press-fitted is first placed in the press-fitting groove 103 of the workbench 101 at the top of the base 1, and the sliding bearing is press-fitted. Under the action of external power, the press-fitting head 306 moves downward along the guide rod 304, gradually approaching the sliding bearing and the compressor component. The press-fitting head 306 continues to descend, exerts pressure on the sliding bearing, and presses it onto the compressor component. During this process, the guide sleeve 305 slides smoothly along the guide rod 304 to ensure the verticality and stability of the press-fitting. When the press-fitting is completed, the drive motor 2 is started, and the drive motor 2 drives the connecting rod 201 to rotate, so that the cam 202 on one side of the connecting rod 201 starts to rotate. As the cam 202 rotates, its contour surface The cam 202 is in direct contact with the outer wall of the bottom end of the top block 203, pushing the top block 203 to move upward, and the top block 203 drives the slide bar 204 to slide upward in the clamping ring 205, and the unloading push plate 207 at the top of the slide bar 204 also rises accordingly. Since the outer surface of the unloading push plate 207 is tightly fitted with the inner wall of the top end of the slot 206, and the unloading push plate 207 is arranged in a circular shape, the outer part of its top end is on the same horizontal line as the press-fitting groove 103, the unloading push plate 207 will push out the pressed parts in the press-fitting groove 103 during its rising process. When the cam 202 continues to rotate and its contour no longer pushes the top block 203, under the action of gravity, the unloading push plate 207, the slide bar 204 and the top block 203 descend and return to the initial position, waiting for the next unloading operation.
[0023] like Figure 1-6 As shown, the slot 206 is opened at the top center of the workbench 101, the vertical centers of the slot 206, the slide bar 204, the top block 203 and the cam 202 coincide with each other, the clamping ring 205 is fixed to the top center of the press-fitting groove 103 through the slot 206, the driving motor 2 and the connecting rod 201 are rotatably connected, the bottom outer wall of the top block 203 is in direct contact with the contour surface of the cam 202, the cam 202 forms a rotating structure with the top block 203 through the cooperation of the connecting rod 201 and the driving motor 2, and the slide bar 204 is slidably connected to The inner surface of the clamping ring 205, the surface diameters of the top block 203 and the unloading push plate 207 are all larger than the inner diameter of the clamping ring 205. The unloading push plate 207 and the top block 203 are distributed at the upper and lower ends of the slide bar 204. The unloading push plate 207 forms a lifting structure with the clamping ring 205 through the cooperation of the cam 202 and the slide bar 204. The unloading push plate 207 is set in a circular shape. The outer surface of the unloading push plate 207 is tightly fitted with the top inner wall of the slot 206, and the top outer wall of the unloading push plate 207 is on the same horizontal line as the press-fitting groove 103.
[0024] The driving motor 2 drives the connecting rod 201 to rotate, so that the cam 202 on one side of the connecting rod 201 starts to rotate. As the cam 202 rotates, its contour surface directly contacts the outer wall of the bottom end of the top block 203, pushing the top block 203 to move upward, and the top block 203 drives the slide bar 204 to slide upward in the clamping ring 205, and the unloading push plate 207 at the top of the slide bar 204 also rises accordingly. Since the outer surface of the unloading push plate 207 is tightly fitted with the inner wall of the top end of the slot 206, and the unloading push plate 207 is set in a circular shape, the outer part of its top end is at the same horizontal line as the press-fitting groove 103, the unloading push plate 207 will push out the components pressed in the press-fitting groove 103 during its rising process. When the cam 202 continues to rotate and its contour no longer pushes the top block 203, under the action of gravity, the unloading push plate 207, the slide bar 204 and the top block 203 fall and return to the initial position to wait for the next unloading operation.
[0025] like Figure 1-6 As shown, the fixed block 301 is snap-connected to the inner wall of the slot 3, two groups of guide rods 304 are provided, the guide sleeves 305 are symmetrically distributed on the outer walls on both sides of the press-fitting head 306, the guide sleeves 305 and the guide rods 304 are directly slidably connected, the guide rods 304, the guide sleeves 305 and the placement grooves 302 are symmetrically distributed on both sides of the press-fitting head 306 and the workbench 101, and the press-fitting head 306 forms a lifting structure with the press-fitting groove 103 through the cooperation of the guide sleeves 305 and the guide rods 304.
[0026] Under the action of external power, the press-fitting head 306 moves downward along the guide rod 304, gradually approaching the sliding bearing and the compressor component. The press-fitting head 306 continues to descend, exerting pressure on the sliding bearing and press-fitting it onto the compressor component. During this process, the guide sleeve 305 slides smoothly along the guide rod 304 to ensure the verticality and stability of the press-fitting.
[0027] Working principle: When the device is used, the compressor component to be press-fitted is first placed in the press-fitting groove 103 of the workbench 101 at the top of the base 1, and the sliding bearing press-fitting operation is performed. When the press-fitting is completed, the drive motor 2 is started, and the drive motor 2 drives the connecting rod 201 to rotate, so that the cam 202 on one side of the connecting rod 201 starts to rotate. As the cam 202 rotates, its contour surface directly contacts the outer wall of the bottom end of the top block 203, pushing the top block 203 to move upward, and the top block 203 drives the slide bar 204 to slide upward in the clamping ring 205, and the slide bar 204 The unloading push plate 207 at the top of 04 also rises accordingly. Since the outer surface of the unloading push plate 207 is tightly fitted with the inner wall of the top of the slot 206, and the unloading push plate 207 is set in a circular shape, the outer part of its top is on the same horizontal line as the press-fitting slot 103, so the unloading push plate 207 will push out the pressed parts in the press-fitting slot 103 during its rising process. When the cam 202 continues to rotate and its contour no longer pushes the top block 203, under the action of gravity, the unloading push plate 207, the slide bar 204 and the top block 203 fall back to the initial position and wait for the next unloading operation. Under the action of external power, the press-fitting head 306 moves downward along the guide rod 304, gradually approaching the sliding bearing and the compressor component. The press-fitting head 306 continues to descend, exerting pressure on the sliding bearing and press-fitting it onto the compressor component. During this process, the guide sleeve 305 slides smoothly along the guide rod 304 to ensure the verticality and stability of the press-fitting.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A compressor sliding bearing press-fitting device, comprising a base (1), characterized in that: A workbench (101) is fixedly connected to the inner surface of the top of the base (1), a movable groove (102) is provided at the bottom of the workbench (101), a press-fitting groove (103) is provided on the outside of the top of the workbench (101), a driving motor (2) is fixedly connected to the inner surface of one side of the movable groove (102), a connecting rod (201) is movably connected to the outside of one side of the driving motor (2), a cam (202) is fixedly connected to the outer surface of one side of the connecting rod (201), a top block (203) is provided on the outside of the top of the cam (202), a sliding rod (204) is fixedly connected to the outer surface of the top of the top block (203), a clamping ring (205) is movably connected to the outer wall of the sliding rod (204), a slot (206) is fixedly connected to one side of the outer surface of the clamping ring (205), and a discharge push plate (207) is fixedly connected to the outer wall of the top of the sliding rod (204).
2. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The slot (206) is formed at the top center of the workbench (101); the vertical centers of the slot (206), the slide bar (204), the top block (203) and the cam (202) overlap with each other; the clamping ring (205) is fixed to the top center of the press-fitting slot (103) through the slot (206); the driving motor (2) and the connecting rod (201) are rotationally connected; and the bottom outer wall of the top block (203) is in direct contact with the contour surface of the cam (202).
3. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The cam (202) forms a rotating structure with the top block (203) through the cooperation of the connecting rod (201) and the driving motor (2), and the sliding rod (204) is slidably connected to the inner surface of the clamping ring (205).
4. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The surface diameters of the top block (203) and the unloading push plate (207) are both larger than the internal diameter of the clamping ring (205), and the unloading push plate (207) and the top block (203) are distributed at the upper and lower ends of the slide bar (204).
5. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The unloading push plate (207) forms a lifting structure with the clamping ring (205) through the cooperation of the cam (202) and the sliding rod (204), and the unloading push plate (207) is arranged in a circular shape.
6. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The outer surface of the unloading push plate (207) is tightly fitted with the inner wall at the top end of the slot (206), and the outer wall at the top end of the unloading push plate (207) is on the same horizontal line as the press-fitting slot (103).
7. A compressor sliding bearing press-fitting device according to claim 1, characterized in that: The top of both sides of the workbench (101) is provided with a card slot (3), the inner surface of the card slot (3) is movably connected to a fixed block (301), the top outer surface of the fixed block (301) is provided with a placement groove (302), the top inner surface of the placement groove (302) is fixedly connected to a pressure ring (303), the inner wall of the pressure ring (303) is fixedly connected to a guide rod (304), the outer wall of the guide rod (304) is movably connected to a guide sleeve (305), and one side of the guide sleeve (305) is fixedly connected to a press head (306), and the press head (306) is arranged directly above the press slot (103).
8. A compressor sliding bearing press-fitting device according to claim 7, characterized in that: The fixing block (301) is snap-connected to the inner wall of the slot (3), and two groups of guide rods (304) are provided.
9. A compressor sliding bearing press-fitting device according to claim 7, characterized in that: The guide sleeves (305) are symmetrically distributed on the outer walls of both sides of the press-fitting head (306), and the guide sleeves (305) are directly slidably connected to the guide rods (304).
10. A compressor sliding bearing press-fitting device according to claim 7, characterized in that: The guide rod (304), the guide sleeve (305) and the placement groove (302) are symmetrically distributed on both sides of the press-fitting head (306) and the workbench (101); the press-fitting head (306) forms a lifting structure with the press-fitting groove (103) through the cooperation of the guide sleeve (305) and the guide rod (304).