Spraying and winding extruder parallel production increase upgrading system

Abstract

The invention discloses a spraying winding extruder parallel production increase upgrading system which comprises a hardware part and a software part, the hardware part comprises a first extruder, a second extruder and a third extruder, and discharge ports of the first extruder, the second extruder and the third extruder are communicated with the upper portion of a horizontal conveying pipeline; a first driving motor is arranged on the left side of the horizontal conveying pipeline, the output end of the first driving motor is connected with a rotating shaft, spiral blades are arranged on the rotating shaft, the right side of the horizontal conveying pipeline is connected with an inclined conveying pipeline, and an air inlet pipeline is arranged below the inclined conveying pipeline. The air inlet pipeline is connected with an air outlet of a pressure conveying fan, the right side of the upper portion of the inclined conveying pipeline is connected with a feeding port of a static stirring device, and a second driving motor is arranged in the middle of the upper portion of the static stirring device. According to the invention, normal operation of each device is ensured, the yield is increased, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of parallel production increase and upgrading systems for extruders, and in particular to a parallel production increase and upgrading system for spray winding extruders. Background Art

[0002] An extruder is a machine used to process plastics. Common types include twin-screw extruders and single-screw extruders. The extruder mainly relies on the pressure and shear force generated by the rotation of the screw to plasticize and evenly mix the raw materials for plastic production that need to be processed and extruded, and then forms them through a die to produce plastic products that meet the requirements.

[0003] With the widespread use of plastic products, the frequency of use of extruders for producing plastic products has also greatly increased. Usually, a production line only uses one extruder, and the raw material output efficiency is low, which cannot meet the needs of subsequent plastic production.

[0004] Therefore, in order to solve the above problems, a spray winding extruder parallel production increase and upgrade system is proposed to increase the number of extruders and improve production efficiency. Summary of the invention

[0005] The object of the present invention is to provide a parallel production increase and upgrading system for spray winding extruders, comprising a hardware part and a software part, wherein the hardware part comprises extruder 1, extruder 2 and extruder 3, wherein the discharge ports of the extruder 1, extruder 2 and extruder 3 are connected to the top of a horizontal conveying pipe, a driving motor 1 is arranged on the left side of the horizontal conveying pipe, the output end of the driving motor 1 is connected to a rotating shaft, a spiral blade is arranged on the rotating shaft, the right side of the horizontal conveying pipe is connected to an inclined conveying pipe, an air inlet pipe is arranged below the inclined conveying pipe, the air inlet pipe is connected to the air outlet of a pressure conveying fan, the right side above the inclined conveying pipe is connected to the feed port of a static stirring device, a driving motor 2 is arranged at the middle position above the static stirring device, the lower part of the driving motor 2 is connected to a stirring shaft, the stirring shaft passes through the top of the static stirring device, and extends to the inside of the static stirring device to be connected to stirring blades, and a discharge pipe is arranged at the lower right side outside the static stirring device;

[0006] The software part includes a control module, a processor, a data acquisition module, an execution module, and an alarm module. The control module is connected to the processor, the execution module, and the alarm module respectively, and the processor is connected to the data acquisition module.

[0007] Preferably, Extruder 1, Extruder 2, and Extruder 3 are arranged side by side above the horizontal conveying pipeline.

[0008] Preferably, a control valve is provided on the discharge pipe.

[0009] Preferably, the information collection module collects the temperature, operation time, running time, running speed and energy consumption data of extruder 1, extruder 2, extruder 3, drive motor 1, pressure conveying fan and drive motor 2 respectively.

[0010] Preferably, the processor is preset with temperature, operation time, running time, operating speed, and energy consumption standard data thresholds of extruder 1, extruder 2, extruder 3, drive motor 1, pressure conveying fan, and drive motor 2, respectively.

[0011] Preferably, the execution module is electrically connected to extruder 1, extruder 2, extruder 3, drive motor 1, pressure delivery fan, drive motor 2 and control valve respectively.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention combines the hardware part with the software part, and arranges multiple extruders side by side. The simultaneous operation of multiple extruders increases the output of raw materials. The operation data of each device is collected in real time through the information acquisition module, and the data is tested. When encountering abnormal data, an alarm is issued through the alarm module, which is convenient for subsequent staff to quickly repair and ensure that each device can operate normally, thereby increasing output and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the hardware part of the present invention;

[0014] Figure 2 It is a structural diagram of the software part of the present invention.

[0015] The reference numerals and names in the figures are as follows:

[0016] 1. Extruder 1; 2. Extruder 2; 3. Extruder 3; 4. Horizontal conveying pipeline; 5. Inclined conveying pipeline; 6. Driving motor 1; 7. Rotating shaft; 8. Spiral blades; 9. Air inlet pipeline; 10. Pressure conveying fan; 11. Static stirring device; 12. Driving motor 2; 13. Stirring shaft; 14. Stirring blades; 15. Discharge pipeline; 151. Control valve. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] As attached Figure 1 , 2As shown, a spray winding extruder parallel production increase and upgrading system provided by the present invention includes a hardware part and a software part. The hardware part includes an extruder 1, an extruder 2, and an extruder 3. The discharge ports of the extruders 1, 2, and 3 are connected to the top of a horizontal conveying pipe 4. A driving motor 6 is arranged on the left side of the horizontal conveying pipe 4. The output end of the driving motor 6 is connected to a rotating shaft 7. A spiral blade 8 is arranged on the rotating shaft 7. The right side of the horizontal conveying pipe 4 is connected to an inclined conveying pipe 5. The inclined conveying pipe 5 is connected to the right side of the horizontal conveying pipe 4. An air inlet duct 9 is arranged below the inclined conveying duct 5, and the air inlet duct 9 is connected to the air outlet of the pressure conveying fan 10. The upper right side of the inclined conveying duct 5 is connected to the feed port of the static stirring device 11. A second driving motor 12 is arranged at the middle position above the static stirring device 11. The lower part of the second driving motor 12 is connected to the stirring shaft 13. The stirring shaft 13 passes through the top of the static stirring device 11 and extends to the inside of the static stirring device 11 to be connected to the stirring blade 14. A discharge duct 15 is arranged at the lower right side of the outside of the static stirring device 11.

[0019] The software part includes a control module, a processor, a data acquisition module, an execution module, and an alarm module. The control module is connected to the processor, the execution module, and the alarm module respectively, and the processor is connected to the data acquisition module.

[0020] Specifically, the extruder 1, the extruder 2, and the extruder 3 are arranged side by side above the horizontal conveying pipeline 4.

[0021] Specifically, a control valve 151 is provided on the discharge pipe 15 .

[0022] Specifically, the information collection module collects the temperature, operation time, running time, running speed and energy consumption data of extruder 1, extruder 2, extruder 3, drive motor 1, pressure conveying fan 10 and drive motor 2, 12 respectively.

[0023] Specifically, the processor is preset with temperature, operation time, running time, running speed, and energy consumption standard data thresholds of extruder 1, extruder 2, extruder 3, drive motor 1 6, pressure conveying fan 10, and drive motor 2 12, respectively.

[0024] Specifically, the execution module is electrically connected to the extruder 1, the extruder 2, the extruder 3, the drive motor 1, the pressure delivery fan 10, the drive motor 2, and the control valve 151 respectively.

[0025] Working principle: The steps are as follows:

[0026] Step 1: The control module controls the execution module to execute, and the execution module controls the extruder 1 1, the extruder 2 2, the extruder 3 3, the drive motor 1 6, the pressure delivery fan 10, the drive motor 2 12 and the control valve 151;

[0027] Step 2: Start extruder 1, extruder 2, and extruder 3 to feed the raw materials into the horizontal conveying pipe 4, start the drive motor 16, and the drive motor 16 drives the rotating shaft 7 to rotate, and the rotation of the rotating shaft 7 drives the spiral blade 8 to rotate, and the raw materials are transported to the inclined conveying pipe 5, and the raw materials are sent into the static stirring device 11 through the pressure conveying fan 10;

[0028] Step 3: Start the second drive motor 12, the second drive motor 12 drives the stirring shaft 13 to rotate, the stirring shaft 13 rotates and drives the stirring blade 14 to rotate, so as to facilitate the stirring of the raw materials, and start the stirring valve 151 to send the stirred raw materials out through the discharge pipe 15;

[0029] Step 4: During the operation, the temperature, operation time, running time, running speed, and energy consumption data of the extruder 1, the extruder 2, the extruder 3, the drive motor 1, the pressure conveying fan 10, and the drive motor 2, 12 are collected through the information collection module;

[0030] Step 5: If the temperature, operation time, running time, running speed, and energy consumption data of a certain device exceed the standard data threshold, the processor transmits the abnormal data to the control module, the control module controls the alarm module to alarm, and the alarm module notifies the staff to repair.

[0031] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. A parallel production increase and upgrade system for a spray winding extruder, comprising a hardware part and a software part, characterized in that: The hardware part comprises an extruder 1 (1), an extruder 2 (2), and an extruder 3 (3); the discharge ports of the extruder 1 (1), the extruder 2 (2), and the extruder 3 (3) are connected to the top of the horizontal conveying pipe (4); a driving motor 1 (6) is arranged on the left side of the horizontal conveying pipe (4); the output end of the driving motor 1 (6) is connected to a rotating shaft (7); a spiral blade (8) is arranged on the rotating shaft (7); the right side of the horizontal conveying pipe (4) is connected to an inclined conveying pipe (5); an air inlet pipe (9) is arranged below the inclined conveying pipe (5); The air inlet duct (9) is connected to the air outlet of the pressure conveying fan (10); the upper right side of the inclined conveying duct (5) is connected to the feed port of the static stirring device (11); a second drive motor (12) is provided at the middle position above the static stirring device (11); the lower part of the second drive motor (12) is connected to the stirring shaft (13); the stirring shaft (13) passes through the top of the static stirring device (11) and extends to the inside of the static stirring device (11) to be connected to the stirring blade (14); a discharge duct (15) is provided at the lower right side of the outside of the static stirring device (11); The software part includes a control module, a processor, a data acquisition module, an execution module, and an alarm module. The control module is connected to the processor, the execution module, and the alarm module respectively, and the processor is connected to the data acquisition module.

2. A spray winding extruder parallel production increase and upgrade system according to claim 1, characterized in that: The extruder one (1), the extruder two (2), and the extruder three (3) are arranged side by side above the horizontal conveying pipeline (4).

3. A spray winding extruder parallel production increase and upgrade system according to claim 1, characterized in that: The discharge pipe (15) is provided with a control valve (151).

4. A spray winding extruder parallel production increase and upgrade system according to claim 1, characterized in that: The information collection module collects the temperature, operation time, running time, running speed and energy consumption data of the extruder 1 (1), the extruder 2 (2), the extruder 3 (3), the drive motor 1 (6), the pressure conveying fan (10) and the drive motor 2 (12).

5. The parallel production increase and upgrading system of a spray winding extruder according to claim 1 is characterized in that: The processor is preset with temperature, operation time, running time, running speed, and energy consumption standard data thresholds of extruder 1 (1), extruder 2 (2), extruder 3 (3), drive motor 1 (6), pressure conveying fan (10), and drive motor 2 (12).

6. A spray winding extruder parallel production increase and upgrade system according to claim 1, characterized in that: The execution module is electrically connected to extruder 1 (1), extruder 2 (2), extruder 3 (3), drive motor 1 (6), pressure delivery fan (10), drive motor 2 (12) and control valve (151) respectively.

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