Self-adaptive control system and method for lowering height of river garbage lifting barrel

By introducing a control system that automatically adjusts the height of the lifting barrel in the river garbage recycling system, the problems of short service life and high cost of the lifting mechanism caused by seasonal water surface changes are solved, and automated adjustment and safety improvement are achieved.

CN119262601APending Publication Date: 2025-01-07XUZHOU AMCA HYDRAULICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411337570.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

When the water surface height of the river garbage recycling system changes in different seasons, it is necessary to manually adjust or use high-cost materials, resulting in short service life, high labor costs, and unfavorable for popularization.

Method used

A river garbage lifting bin lowering height adaptive control system was designed, including lifting track structure, lifting bin structure, lifting drive mechanism and electrical control cabinet. The displacement sensor and water level sensor are used to automatically adjust and lift the lift through the PLC controller and servo controller. The lowering height of the barrel avoids artificial adjustment.

Benefits of technology

It reduces labor and material costs, extends the service life of the barrel, ensures that the garbage recycling system operates normally under different water levels, and improves safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a river garbage lifting barrel lowering height self-adaptive control system and method. The river garbage lifting barrel lowering height self-adaptive control system comprises a garbage lifting mechanism and an electric control cabinet. The garbage lifting mechanism comprises a lifting track structure, a lifting barrel structure and a lifting driving mechanism, the lifting barrel structure is slidably assembled on the lifting track structure, and the lifting driving mechanism is in transmission connection with the lifting barrel structure so as to lift or lower the lifting barrel structure; the electrical control cabinet is electrically connected with the lifting driving mechanism and used for controlling operation of the lifting driving mechanism. The electric control cabinet is arranged to control the lifting driving mechanism to lift or lower the lifting barrel structure, so that the lifting barrel structure does not need to be manually adjusted, and the labor cost is effectively reduced; meanwhile, the electric control cabinet can adjust the descending height of the lifting barrel structure according to the water level change, the lifting barrel structure is prevented from being located below the river surface, in addition, corrosion of water vapor to the lifting barrel structure can be reduced, and therefore the service life of the lifting barrel structure can be effectively prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of garbage conveying, and in particular to a control system and method for adaptively controlling the lowering height of a river garbage lifting bucket. Background Art

[0002] At present, the lifting mechanism of the domestic waste recycling system for ships traveling on the river is located above the river water level during the dry season, and below the water level during the rainy season, which is inconvenient for garbage delivery. The unstable use environment has a serious impact on the service life of the lifting mechanism of the domestic waste recycling system. In addition, when the lifting mechanism is underwater, it is also a huge threat to the driving safety of passing ships.

[0003] At present, there are three ways to deal with the different positions of the lifting mechanism of the river garbage recycling system on the river water surface in different seasons. One is to manually adjust the height of the lifting mechanism of the river garbage recycling system according to the water surface height in different seasons to achieve the protection of the lifting mechanism; the second is to fix the height of the lifting mechanism so that it is always above the water surface; the third is to replace the materials of the lifting mechanism and other structures with stainless steel, aluminum and other materials that are not easy to rust.

[0004] Although the above three disposal methods can extend the service life of the lifting mechanism, they still have the following defects: First, since the change in water surface height varies with climate and season, it is very uncertain. Therefore, artificially adjusting the height of the lifting mechanism of the river garbage recycling system will increase the labor cost to a certain extent; second, when the river water level is at a low point, the lifting mechanism with a fixed height is not convenient for garbage recycling; third, the lifting mechanism made of stainless steel, aluminum and other materials that are not easy to rust increases the material cost, which is not conducive to the popularization of the recycling system.

[0005] In view of the defects of the existing technology, it is of great practical significance to develop a river garbage lifting bucket control system including a displacement adaptive system. Summary of the invention

[0006] In view of this, the present invention provides a river garbage lifting bucket lowering height adaptive control system, which can reduce labor costs and material costs, and adjust the lowering height of the lifting bucket as the water level changes.

[0007] To achieve the above object, the present invention provides the following technical solutions: A self-adaptive control system for the lowering height of a river garbage lifting bucket comprises a garbage lifting mechanism and an electrical control cabinet.

[0008] Among them, the garbage lifting mechanism includes a lifting track structure, a lifting bucket structure and a lifting drive mechanism. The lifting bucket structure can be slidably assembled on the lifting track structure. The lifting drive mechanism is transmission-connected to the lifting bucket structure to lift or lower the lifting bucket structure. The electrical control cabinet is electrically connected to the lifting drive mechanism to control the operation of the lifting drive mechanism.

[0009] Preferably, the electrical control cabinet is provided with a manual switch, a PLC controller, a displacement sensor, a water level sensor and a servo controller, the manual switch is used to control the switch of the power supply, the servo controller, the displacement sensor and the water level sensor are all connected to the PLC controller signal, the servo controller is electrically connected to the lifting drive mechanism, and the PLC controller controls the servo controller to drive or stop driving the lifting drive mechanism according to the signals of the displacement sensor and the water level sensor currently obtained.

[0010] Preferably, the lifting drive mechanism includes a winch and a pulley, the winch is installed on the river bank and is located below the lifting track structure; the pulley is fixedly installed on the top of the lifting track structure, the rope on the winch passes over the top of the lifting track structure and is laid on the pulley to be connected to the lifting bucket structure; the winch is electrically connected to the servo controller.

[0011] Preferably, the lifting track structure includes a lifting track and a track support frame, the track support frame is installed on the river bank, the lifting track is installed on the side of the track support frame facing the river, and extends along the embankment toward the river surface, and in the extension direction, a plurality of fixed brackets are spaced apart between the lifting track and the embankment; a supporting beam is provided at the top of the track support frame, the pulley is fixedly installed on the supporting beam, the rope on the winch passes over the supporting beam, and is laid on the pulley to be connected to the lifting bucket structure.

[0012] Preferably, the lifting bucket structure includes a lifting bucket and a mounting plate, the lifting bucket is mounted on the mounting plate, a roller is provided at the bottom of the mounting plate, and the roller is movably mounted in the lifting track; the rope is connected to the mounting plate.

[0013] A method for adaptively controlling the lowering height of a river garbage lifting bucket is applied to the above-mentioned adaptive lowering height control system of the river garbage lifting bucket, and specifically includes the following contents: turning on the manual switch in the electrical control cabinet to enable the system to run; the PLC controller controls the servo controller to drive or stop driving the winch according to the signals of the displacement sensor and the water level sensor currently obtained, thereby enabling the winch to control the lifting bucket structure to rise or fall along the lifting track.

[0014] Preferably, the PLC controller controls the servo controller to drive or stop driving the winch according to the signals of the displacement sensor and the water level sensor currently obtained, so that the winch controls the lifting bucket structure to rise or fall along the lifting track, which specifically includes the following three working conditions: when the lifting bucket structure starts to descend, the water level sensor detects the current water level height and transmits the water level height signal to the PLC controller, the PLC controller determines the descent height of the lifting bucket structure according to the current water level height signal, and controls the servo controller to drive the winch to operate so that the lifting bucket structure descends along the lifting track, the displacement sensor monitors the descent height of the lifting bucket structure in real time, and transmits the position signal of the lifting bucket structure to the PLC controller, when the lifting bucket structure descends to the specified position, the PLC controller controls the servo controller to stop driving the winch to operate so that the lifting bucket structure stops at the specified position; when the lifting bucket structure starts to be lifted, the PLC controller controls the servo controller to drive the winch to operate so that the lifting bucket structure rises along the lifting track, and when the lifting bucket structure rises to the top of the lifting track, the lifting bucket structure flips over to dump the garbage out; when the lifting bucket structure starts to reset, the PLC The controller controls the servo controller to drive the winch to operate so that the lifting bucket structure descends along the lifting track. The displacement sensor monitors the descending height of the lifting bucket structure in real time and transmits the position signal of the lifting bucket structure to the PLC controller. When the lifting bucket structure descends to its original position, the PLC controller controls the servo controller to stop driving the winch to operate so that the lifting bucket structure stays in its original position.

[0015] Compared with the prior art, the present application discloses an adaptive control system for the lowering height of a river garbage lifting bucket, which controls the lifting drive mechanism to lift or lower the lifting bucket structure by setting an electrical control cabinet. In this way, there is no need to manually adjust the lifting bucket structure, which effectively reduces the labor cost. At the same time, the electrical control cabinet can adjust the lowering height of the lifting bucket structure according to changes in water level to avoid the lifting bucket structure being below the river surface, thereby facilitating ships to drop garbage into the lifting bucket structure. In addition, it can reduce the corrosion of the lifting bucket structure to water vapor, thereby effectively extending the service life of the lifting bucket structure.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the adaptive control system for lowering height of river garbage lifting bucket disclosed in the embodiment of the present application; Figure 2 It is an electrical control principle diagram of the river garbage lifting bucket lowering height adaptive control system disclosed in the embodiment of the present application.

[0018] Reference numerals: 1. Garbage lifting mechanism; 11. Lifting track structure; 12. Lifting bucket structure; 13. Lifting drive mechanism; 111. Lifting track; 112. Track support frame; 121. Lifting bucket; 122. Mounting plate; 131. Winch; 132. Pulley; 1121. Support beam; 2. Electrical control cabinet; 3. Fixed bracket. DETAILED DESCRIPTION

[0019] The present invention discloses a self-adaptive control system for lowering height of a river garbage lifting bucket, which can reduce labor costs and material costs, and adjust the lowering height of the lifting bucket 121 as the water level changes.

[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0022] Reference below Figure 1 and Figure 2 The invention describes an adaptive control system for lowering height of a river garbage lifting bucket in an embodiment of the invention.

[0023] The embodiment of the present application discloses a river garbage lifting bucket lowering height adaptive control system, including: a garbage lifting mechanism 1 and an electrical control cabinet 2.

[0024] Among them, the garbage lifting mechanism 1 includes a lifting track structure 11, a lifting bucket structure 12 and a lifting drive mechanism 13. The lifting bucket structure 12 can be slidably assembled on the lifting track structure 11. The lifting drive mechanism 13 is transmission-connected to the lifting bucket structure 12 to lift or lower the lifting bucket structure 12; the electrical control cabinet 2 is electrically connected to the lifting drive mechanism 13 to control the operation of the lifting drive mechanism 13.

[0025] The present application controls the lifting drive mechanism 13 to lift or lower the lifting bucket structure 12 by setting an electrical control cabinet 2. In this way, there is no need to manually adjust the lifting bucket structure 12, which effectively reduces the labor cost. At the same time, the electrical control cabinet 2 can adjust the lowering height of the lifting bucket structure 12 according to the water level changes to avoid the lifting bucket structure 12 being below the river surface, thereby facilitating the ships to put garbage into the lifting bucket structure 12. In addition, the corrosion of the lifting bucket structure 12 by water vapor can be reduced, thereby effectively extending the service life of the lifting bucket structure 12.

[0026] In some embodiments, a manual switch, a PLC controller, a displacement sensor, a water level sensor and a servo controller are provided in the electrical control cabinet 2. The manual switch is used to control the switch of the power supply. The servo controller, the displacement sensor and the water level sensor are all connected to the PLC controller signal. The servo controller is electrically connected to the lifting drive mechanism 13. The PLC controller controls the servo controller to drive or stop driving the lifting drive mechanism 13 according to the signals currently obtained from the displacement sensor and the water level sensor.

[0027] The manual switch is used to control the power switch to start and stop the system; the water level sensor is used to detect the current water level height in real time, and transmit the water level height signal to the PLC controller, so that the PLC controller determines the descent height of the lifting bucket structure 12 according to the water level height signal; the displacement sensor is used to detect the current descent height of the lifting bucket structure 12 in real time, and transmit the position signal of the lifting bucket structure 12 to the PLC controller, so that when the lifting bucket structure 12 reaches the specified position, the PLC controller can control the servo controller to stop driving the lifting drive mechanism 13, so that the lifting bucket structure 12 stops at the specified position; the servo controller is electrically connected to the lifting drive mechanism 13, and the servo controller can drive or stop driving the lifting drive mechanism 13 by receiving the command signal of the PLC controller.

[0028] By setting the above-mentioned electrical components, the electrical control cabinet 2 can adjust the descent height of the lifting bucket structure 12 in real time according to different water levels to prevent the lifting bucket structure 12 from falling into the river. This can effectively protect the safety of the lifting bucket structure 12 and extend the service life of the lifting bucket structure 12.

[0029] In some embodiments, for example Figure 1 As shown, the lifting drive mechanism 13 includes a winch 131 and a pulley 132. The winch 131 is installed on the river bank and is located below the lifting track structure 11; the pulley 132 is fixedly installed on the top of the lifting track structure 11, and the rope on the winch 131 passes over the top of the lifting track structure 11 and is laid on the pulley 132 to be connected to the lifting bucket structure 12; the winch 131 is electrically connected to the servo controller.

[0030] The winch 131, the roller and the lifting bucket structure 12 constitute a fixed pulley 132 structure. The winch 131 lifts and lowers the lifting bucket structure 12 by winding and releasing the rope. The winch 131 is electrically connected to the servo controller, and the servo controller can drive or stop driving the winch 131 by receiving the command signal of the PLC controller.

[0031] In some embodiments, for example Figure 1 As shown, the lifting track structure 11 includes a lifting track 111 and a track support frame 112. The track support frame 112 is installed on the river bank. The lifting track 111 is installed on the side of the track support frame 112 facing the river and extends along the embankment toward the river surface. In the extension direction, a plurality of fixed brackets 3 are spaced apart between the lifting track 111 and the embankment. The arrangement of the plurality of fixed brackets 3 can effectively enhance the installation stability of the lifting track 111; a supporting beam 1121 is provided at the top of the track support frame 112, and a pulley 132 is fixedly installed on the supporting beam 1121. The rope on the winch 131 passes over the supporting beam 1121 and is laid on the pulley 132 to be connected to the lifting bucket structure 12.

[0032] In some embodiments, for example Figure 1 As shown, the lifting bucket structure 12 includes a lifting bucket 121 and a mounting plate 122 . The lifting bucket 121 is mounted on the mounting plate 122 . A roller is provided at the bottom of the mounting plate 122 , and the roller is movably mounted in the lifting track 111 . A rope is connected to the mounting plate 122 .

[0033] In addition, the present application also discloses a method for adaptively controlling the lowering height of a river garbage lifting bucket, which is applied to the adaptive control system for lowering the river garbage lifting bucket disclosed in the above embodiment, and specifically includes the following contents: Turn on the manual switch in the electrical control cabinet 2 to enable the system to operate; The PLC controller controls the servo controller to drive or stop driving the winch 131 according to the signals currently obtained from the displacement sensor and the water level sensor, thereby causing the winch 131 to control the lifting bucket structure 12 to rise or fall along the lifting track 111.

[0034] In this way, the lowering height of the lifting bucket structure 12 can be adjusted according to the change of water level to avoid the lifting bucket structure 12 being below the river surface, thereby facilitating ships to put garbage into the lifting bucket structure 12. In addition, the corrosion of the lifting bucket structure 12 by water vapor can be reduced, thereby effectively extending the service life of the lifting bucket structure 12.

[0035] In some embodiments, the PLC controller controls the servo controller to drive or stop driving the winch 131 according to the signals of the displacement sensor and the water level sensor currently obtained, so that the winch 131 controls the lifting bucket structure 12 to rise or fall along the lifting track 111, specifically including the following three working conditions: When the lifting bucket structure 12 starts to descend, the water level sensor detects the current water level height and transmits the water level height signal to the PLC controller. The PLC controller determines the descent height of the lifting bucket structure 12 according to the current water level height signal, and controls the servo controller to drive the winch 131 to operate, so that the lifting bucket structure 12 descends along the lifting track 111. The displacement sensor monitors the descent height of the lifting bucket structure 12 in real time, and transmits the position signal of the lifting bucket structure 12 to the PLC controller. When the lifting bucket structure 12 descends to the specified position, the PLC controller controls the servo controller to stop driving the winch 131 to operate, so that the lifting bucket structure 12 stops at the specified position. When the lifting bucket structure 12 starts to be lifted, the PLC controller controls the servo controller to drive the winch 131 to operate, so that the lifting bucket structure 12 rises along the lifting track 111. When the lifting bucket structure 12 rises to the top of the lifting track 111, the lifting bucket structure 12 flips over to dump the garbage out. When the lifting bucket structure 12 starts to reset, the PLC controller controls the servo controller to drive the winch 131 to operate, so that the lifting bucket structure 12 descends along the lifting track 111, and the displacement sensor monitors the descending height of the lifting bucket structure 12 in real time, and transmits the position signal of the lifting bucket structure 12 to the PLC controller. When the lifting bucket structure 12 descends to its original position, the PLC controller controls the servo controller to stop driving the winch 131 to operate, so that the lifting bucket structure 12 is parked in its original position.

[0036] Other structures and operations of the adaptive control system and method for lowering height of river garbage lifting bucket according to the embodiment of the present invention are well known to those skilled in the art and will not be described in detail here.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A self-adaptive control system for the lowering height of a river garbage lifting bucket, characterized in that: include: Garbage lifting mechanism and electrical control cabinet; The garbage lifting mechanism comprises a lifting track structure, a lifting bucket structure and a lifting drive mechanism, wherein the lifting bucket structure can be slidably mounted on the lifting track structure, and the lifting drive mechanism is transmission-connected with the lifting bucket structure to lift or lower the lifting bucket structure; The electrical control cabinet is electrically connected to the lifting drive mechanism to control the operation of the lifting drive mechanism.

2. The adaptive control system for lowering height of river garbage lifting bucket according to claim 1 is characterized in that: The electrical control cabinet is provided with a manual switch, a PLC controller, a displacement sensor, a water level sensor and a servo controller. The manual switch is used to control the switch of the power supply. The servo controller, the displacement sensor and the water level sensor are all connected to the PLC controller signal. The servo controller is electrically connected to the lifting drive mechanism. The PLC controller controls the servo controller to drive or stop driving the lifting drive mechanism according to the signals of the displacement sensor and the water level sensor currently obtained.

3. The adaptive control system for lowering height of river garbage lifting bucket according to claim 2 is characterized in that: The lifting drive mechanism includes a winch and a pulley. The winch is installed on the river bank and is located below the lifting track structure. The pulley is fixedly installed on the top of the lifting track structure. The rope on the winch passes over the top of the lifting track structure and is placed on the pulley to be connected to the lifting bucket structure. The winch is electrically connected to the servo controller.

4. The adaptive control system for lowering height of river garbage lifting bucket according to claim 3 is characterized in that: The lifting track structure comprises a lifting track and a track support frame, wherein the track support frame is installed on the river bank, the lifting track is installed on the side of the track support frame facing the river, and extends along the embankment toward the river surface, and in the extension direction, a plurality of fixing brackets are spaced apart and arranged between the lifting track and the embankment; A supporting beam is arranged at the top end of the track supporting frame, the pulley is fixedly mounted on the supporting beam, the rope on the winch passes over the supporting beam and is placed on the pulley to be connected with the lifting bucket structure.

5. The adaptive control system for lowering height of river garbage lifting bucket according to claim 4 is characterized in that: The lifting bucket structure includes a lifting bucket and a mounting plate, the lifting bucket is mounted on the mounting plate, a roller is provided at the bottom of the mounting plate, and the roller is movably mounted in the lifting track; the rope is connected to the mounting plate.

6. A method for adaptively controlling the lowering height of a river garbage lifting bucket, characterized in that: The adaptive control system for the lowering height of the river garbage lifting bucket mentioned above specifically includes the following contents: Turn on the manual switch in the electrical control cabinet to run the system; The PLC controller controls the servo controller to drive or stop driving the winch according to the signals currently obtained from the displacement sensor and the water level sensor, thereby causing the winch to control the lifting bucket structure to rise or fall along the lifting track.

7. The method for adaptively controlling the lowering height of a river garbage lifting bucket according to claim 6, characterized in that: The PLC controller controls the servo controller to drive or stop driving the winch according to the signals of the displacement sensor and the water level sensor currently obtained, so that the winch controls the lifting bucket structure to rise or fall along the lifting track, specifically including the following three working conditions: When the lifting bucket structure starts to descend, the water level sensor detects the current water level height and transmits the water level height signal to the PLC controller. The PLC controller determines the descent height of the lifting bucket structure according to the current water level height signal, and controls the servo controller to drive the winch to operate, so that the lifting bucket structure descends along the lifting track. The displacement sensor monitors the descent height of the lifting bucket structure in real time, and transmits the position signal of the lifting bucket structure to the PLC controller. When the lifting bucket structure descends to the specified position, the PLC controller controls the servo controller to stop driving the winch to operate, so that the lifting bucket structure stops at the specified position. When the lifting bucket structure starts to lift, the PLC controller controls the servo controller to drive the winch to operate, so that the lifting bucket structure rises along the lifting track. When the lifting bucket structure rises to the top of the lifting track, the lifting bucket structure flips over to dump the garbage out. When the lifting bucket structure starts to reset, the PLC controller controls the servo controller to drive the winch to make the lifting bucket structure descend along the lifting track. The displacement sensor monitors the descending height of the lifting bucket structure in real time and transmits the position signal of the lifting bucket structure to the PLC controller. When the lifting bucket structure descends to its original position, the PLC controller controls the servo controller to stop driving the winch to make the lifting bucket structure stop in its original position.

Citation Information

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