Honeycomb activated carbon production process

Abstract

The invention discloses a honeycomb activated carbon production process, and particularly relates to the technical field of honeycomb activated carbon production, and the honeycomb activated carbon production process comprises the following specific steps: S1, a second belt conveyor conveys formed honeycomb activated carbon into cutting equipment; s2, a plurality of honeycomb activated carbon blocks are conveyed to a first belt conveyor by a second belt conveyor; s3, a servo motor and two belt transmission assemblies drive a second rotating rod, a first rotating rod and a connecting rod to rotate, and a first belt conveyor rotates and moves to push the honeycomb activated carbon to a partition plate; s4, the first belt conveyor is reset, and the partition plate moves upwards; and S5, taking the honeycomb activated carbon on the partition plate for carbonization and cremation to obtain a honeycomb activated carbon product. According to the honeycomb activated carbon feeding device, the two second belt conveyors and the two drying frames are used in cooperation, multiple pieces of formed and cut honeycomb activated carbon are sequentially conveyed to the multiple partition plates on the two drying frames through the two second belt conveyors, manual operation is not needed, and therefore the feeding efficiency can be improved.

Description

Technical Field

[0001] The invention relates to the technical field of honeycomb activated carbon production, and more specifically to a honeycomb activated carbon production process. Background Art

[0002] Honeycomb activated carbon is a kind of activated carbon with a highly developed pore structure, named because of its shape similar to a honeycomb. It is made from a variety of carbon-containing materials (such as coal, wood, coconut shell, etc.) after processing. Honeycomb activated carbon has a large specific surface area and rich pore size, so it has strong adsorption properties and is widely used in air purification, water treatment, waste gas treatment and other fields. The production process of ordinary honeycomb activated carbon on the market is: coal powder blending and grinding, emulsified coal tar, plastic coal slime processing, mud kneading, extrusion molding, cutting and dividing, drying, as well as carbonization and cremation. Drying is to put the cut and divided honeycomb activated carbon on a drying rack for drying.

[0003] For example, the prior art publication number CN114643614A is an anti-deformation honeycomb activated carbon production equipment. The invention controls the cutting tool to cut the honeycomb activated carbon in two directions to avoid the cutting tool squeezing the honeycomb activated carbon when passing through the end of the extrusion die during unidirectional cutting, thereby avoiding the deformation of the honeycomb activated carbon. It can also replace manual cutting of the honeycomb activated carbon to avoid uneven cutting surface of the honeycomb activated carbon.

[0004] However, the above-mentioned prior art still has the following problems when used: the existing honeycomb activated carbon is transported to a conveyor after being cut by a cutting device, and then the staff needs to manually place multiple honeycomb activated carbon blocks on a drying rack in turn for drying and storage. This process is time-consuming and labor-intensive, and the staff will absorb a large amount of dust and affect their health if they stay in the honeycomb activated carbon production plant for a long time. Based on this, the present invention provides a honeycomb activated carbon production process that can automatically load and dry and has high production efficiency. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a honeycomb activated carbon production process to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a honeycomb activated carbon production process, comprising the following specific steps:

[0007] S1: First, the honeycomb activated carbon raw material is extruded into shape by using an extrusion molding device, and then the formed honeycomb activated carbon is transported to the inside of the cutting device by using a second belt conveyor;

[0008] S2: using a cutting device to cut the formed honeycomb activated carbon into multiple pieces, and then using a second belt conveyor to convey the multiple pieces of honeycomb activated carbon to the first belt conveyor;

[0009] S3: Use a servo motor and two belt drive assemblies to drive the second rotating rod, the first rotating rod and the connecting rod to rotate, drive the frame to rotate, so that the multiple honeycomb activated carbons are in contact with the pad and rotated to the side of the partition, and then use multiple second electric push rods to drive the two vertical plates to drive the first belt conveyor to push the multiple honeycomb activated carbons to one of the partitions, thereby completing the automatic loading of the honeycomb activated carbon;

[0010] S4: Use the servo motor to continue to drive the connecting rod to rotate, so that the frame and the first belt conveyor are rotated to reset, and at the same time, the second rotating rod drives the roller to rotate through the plug block and the first electric push rod, so that the multiple partitions on the conveyor belt move up, and the honeycomb activated carbon continues to be loaded;

[0011] S5: Separate the drying rack from the support, then shake the handle to move the multiple partitions on the conveyor belt down in sequence, take the dried honeycomb activated carbon and then carbonize and cremate it to obtain the honeycomb activated carbon product.

[0012] The present invention also includes a production device used in the honeycomb activated carbon production process, which includes an extrusion molding device, a cutting device and a drying component distributed in sequence from front to back, and the drying component includes two drying racks distributed left and right, and two rollers distributed up and down are rotatably arranged inside the two drying racks, and a first conveyor belt is arranged between the two rollers, and a plurality of partitions are fixedly arranged on the outer wall of the first conveyor belt for placing the cut honeycomb activated carbon, and a first electric push rod is passed through the bottom of the front end of the two drying racks, and the fixed end of the first electric push rod is fixed to the roller located at the bottom of the drying rack.

[0013] In a preferred embodiment, circular grooves are provided on the front and rear outer walls of the two drying racks, and a turntable is fixedly sleeved on the outer wall of each first electric push rod. The turntable is arranged in the circular groove to facilitate manual rotation of the first electric push rod.

[0014] In a preferred embodiment, a bracket is provided between the two drying racks, frames are provided on both sides of the bracket, pads are fixedly provided on the sides away from the top of the two frames, two symmetrically distributed vertical plates are provided in the frame, and a first belt conveyor is fixedly provided between the two vertical plates for conveying the cut honeycomb activated carbon to the partition.

[0015] In a preferred embodiment, two second belt conveyors are provided between the extrusion molding device and the cutting device, and between the cutting device and the two first belt conveyors, so as to facilitate the transportation of the honeycomb activated carbon.

[0016] In a preferred embodiment, connecting rods are fixedly provided on the front and rear sides of the two frames, one end of the connecting rods is rotatably connected to the inner wall of the frame, and a plurality of second electric push rods are fixedly provided at the bottom ends of the two frames. The piston rods of the second electric push rods are fixed to the bottom ends of the two vertical plates, and are used to drive the vertical plates to move and adjust the position of the first belt conveyor.

[0017] In a preferred embodiment, two supporting legs are fixedly provided on both the front and rear sides of the bottom of the bracket, a plurality of universal wheels are fixedly provided on the bottom ends of the two supporting legs and the bottom ends of the two drying racks, a long board is fixedly provided on the outer wall of each supporting leg, a first rotating rod and a second rotating rod are rotatably provided on the outer wall of each long board, and the first rotating rod and the second rotating rod, as well as the first rotating rod and the connecting rod are connected by a belt transmission assembly, so as to realize the connection among the drum, the first rotating rod, the second rotating rod and the connecting rod.

[0018] In a preferred embodiment, a servo motor is fixedly provided on the outer wall of the long board behind the drying rack, and the front end of the output shaft of the servo motor is fixed to the rear end of the second rotating rod for driving the second rotating rod to rotate.

[0019] In a preferred embodiment, an insert block is fixedly provided at one end of the output end of the first electric push rod, and a slot matching the insert block is opened at one end of the second rotating rod close to the first electric push rod. The insert block is inserted in the slot to connect the second rotating rod and the first electric push rod, and the conveyor belt on the roller is driven to rotate with the help of the first electric push rod.

[0020] In a preferred embodiment, a controller for controlling the extrusion molding device, the cutting device, the first electric push rod, the second electric push rod, the second belt conveyor, the first belt conveyor and the servo motor is fixedly provided at the rear end of the bracket.

[0021] Technical effects and advantages of the present invention:

[0022] 1. The present invention uses two second belt conveyors and two drying racks in combination, and uses the two second belt conveyors to sequentially convey the formed and cut multiple pieces of honeycomb activated carbon to multiple partitions on the two drying racks, without manual operation, thereby improving the efficiency of loading.

[0023] 2. The second rotating rod, the first rotating rod and the connecting rod are driven to rotate by the servo motor and two belt drive components, thereby driving the first belt conveyor in the frame to rotate, and then the second electric push rod is used to drive the first belt conveyor to push the multiple pieces of honeycomb activated carbon to one of the partitions, thereby completing the automatic loading of multiple pieces of honeycomb activated carbon.

[0024] 3. The servo motor continues to drive the second rotating rod to rotate counterclockwise, so that the frame and the first belt conveyor are reset. At the same time, the second rotating rod drives the roller to rotate through the plug block and the first electric push rod, so that the multiple partitions on the conveyor belt move up, thereby switching the position of the partitions. This process is repeated to achieve automatic loading of honeycomb activated carbon. One servo motor can be used as the power source for the conveyor belt and the first belt conveyor, greatly reducing costs.

[0025] 4. The first electric push rod drives the plug to be removed from the slot, which is convenient for the staff to replace the new drying rack for use, and the handle is shaken to drive the first electric push rod and the roller to rotate, so that multiple partitions can be moved to the bottom of the drying rack in turn, which is convenient for the staff to take the honeycomb activated carbon on the partition, which is very time-saving and labor-saving to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the production device in the present invention;

[0027] Figure 2 It is a top view of the overall structure of the production device in the present invention;

[0028] Figure 3 It is a partial schematic diagram of the production device in the present invention;

[0029] Figure 4 A cross-sectional view of a drying rack of a production device in the present invention;

[0030] Figure 5 It is a partial front view of the production device in the present invention;

[0031] Figure 6 This is a schematic diagram of loading honeycomb activated carbon in the production device of the present invention;

[0032] Figure 7 It is a schematic diagram of the rotation of the second belt conveyor of the production device of the present invention;

[0033] Figure 8 A schematic diagram of a support for a production device in the present invention;

[0034] Fig. 9 A cross-sectional view of a support of the production device of the present invention;

[0035] Fig.10 It is a partial schematic diagram of the production device in the present invention.

[0036] The accompanying drawings are marked as follows: 1, extrusion molding equipment; 2, cutting equipment; 3, drying assembly; 4, circular groove; 5, turntable; 6, bracket; 7, frame; 8, pad; 9, vertical plate; 10, first belt conveyor; 11, second belt conveyor; 12, connecting rod; 13, second electric push rod; 14, supporting leg; 15, universal wheel; 16, long board; 17, first rotating rod; 18, second rotating rod; 19, belt drive assembly; 20, servo motor; 21, plug block; 22, slot; 23, controller;

[0037] 301, drying rack; 302, roller; 303, first conveyor belt; 304, partition; 305, first electric push rod. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Refer to the instruction manual Figure 1-10 The present invention provides a honeycomb activated carbon production process, comprising the following specific steps:

[0040] S1: first, using the extrusion molding device 1 to extrude the honeycomb activated carbon raw material, and then using the second belt conveyor 11 to convey the formed honeycomb activated carbon to the inside of the cutting device 2;

[0041] S2: using the cutting device 2 to cut the formed honeycomb activated carbon into multiple pieces, and then using the second belt conveyor 11 to convey the multiple pieces of honeycomb activated carbon to the first belt conveyor 10;

[0042] S3: Use the servo motor 20 and two belt drive assemblies 19 to drive the second rotating rod 18, the first rotating rod 17 and the connecting rod 12 to rotate, and drive the frame 7 to rotate, so that the multiple honeycomb activated carbons are in contact with the pad 8 and rotate to the side of the partition 304, and then use multiple second electric push rods 13 to drive the two vertical plates 9 to drive the first belt conveyor 10 to push the multiple honeycomb activated carbons to one of the partitions 304, so as to complete the automatic loading of the honeycomb activated carbon;

[0043] S4: Use the servo motor 20 to continue to drive the connecting rod 12 to rotate, so that the frame 7 and the first belt conveyor 10 are rotated to reset, and at the same time, the second rotating rod 18 drives the roller 302 to rotate through the plug block 21 and the first electric push rod 305, so that the multiple partitions 304 on the conveyor belt move up, and the honeycomb activated carbon continues to be loaded;

[0044] S5: Separate the drying rack 301 from the support 6, and then shake the handle to move the multiple partitions 304 on the conveyor belt downward in sequence, take the dried honeycomb activated carbon and then carbonize and cremate it to obtain the honeycomb activated carbon product.

[0045] Refer to the instruction manual Figure 1-10 A honeycomb activated carbon production process, including a production device based on the honeycomb activated carbon production process, the production device including an extrusion molding device 1, a cutting device 2 and a drying component 3 arranged in sequence from front to back, the drying component 3 including two drying racks 301 arranged left and right, two rollers 302 arranged up and down are rotatably arranged inside the two drying racks 301, a first conveyor belt 303 is arranged between the two rollers 302, a plurality of partitions 304 are fixedly arranged on the outer wall of the first conveyor belt 303, for placing the cut honeycomb activated carbon, a first electric push rod 305 is passed through the bottom of the front end of the two drying racks 301, and the fixed end of the first electric push rod 305 is fixed to the roller 302 located at the bottom of the drying rack 301;

[0046] Next, a bracket 6 is provided between the two drying racks 301, and frames 7 are provided on both sides of the bracket 6. Pads 8 are fixedly provided on the sides away from the tops of the two frames 7. Two symmetrically distributed vertical plates 9 are provided in the frame 7. A first belt conveyor 10 is fixedly provided between the two vertical plates 9 to transport the cut honeycomb activated carbon to the partition 304. Two second belt conveyors 11 are provided between the extrusion molding device 1) and the cutting device 2, and between the cutting device 2 and the two first belt conveyors 10 to facilitate the transportation of the honeycomb activated carbon.

[0047] When in use, the honeycomb activated carbon extruded by the extrusion molding device 1) is transferred to the cutting device 2 via the second belt conveyor 11 on the left, and then the honeycomb activated carbon cut into blocks by the cutting device 2 is transferred to the first belt conveyor 10 on the left via the second belt conveyor 11 on the left side of the cutting device 2, and then the first belt conveyor 10 is closed by the controller 23, and then the second rotating rod 18 is driven by the servo motor 20 to rotate counterclockwise, and the second rotating rod 18 drives the first rotating rod 17 and the connecting rod 12 to rotate through the belt transmission assembly 19, thereby driving the frame 7 on the left side of the bracket 6 to rotate, so that the multiple honeycomb activated carbons on the first belt conveyor 10 are in contact with the pad 8;

[0048] Refer to the instruction manual Figure 5-10 , both front and rear sides of the two frames 7 are fixed with connecting rods 12, one end of the connecting rod 12 is rotatably connected to the inner wall of the frame 7, and the bottom ends of the two frames 7 are fixed with a plurality of second electric push rods 13, and the piston rods of the second electric push rods 13 are fixed to the bottom ends of the two vertical plates 9, so as to drive the vertical plates 9 to move;

[0049] In addition, two support legs 14 are fixedly provided on both the front and rear sides of the bottom of the bracket 6, and a plurality of universal wheels 15 are fixedly provided on the bottom ends of the two support legs 14 and the bottom ends of the two drying racks 301, and a long board 16 is fixedly provided on the outer wall of each support leg 14, and a first rotating rod 17 and a second rotating rod 18 are rotatably provided on the outer wall of each long board 16, and the first rotating rod 17 and the second rotating rod 18, and the first rotating rod 17 and the connecting rod 12 are connected by a belt transmission assembly 19, so as to realize the connection between the drum 302, the first rotating rod 17, the second rotating rod 18 and the connecting rod 12;

[0050] Moreover, a servo motor 20 is fixedly provided on the outer wall of the long plate 16 located behind the drying rack 301, and the front end of the output shaft of the servo motor 20 is fixed to the rear end of the second rotating rod 18, so as to drive the second rotating rod 18 to rotate;

[0051] When the frame 7 rotates to 90 degrees, multiple second electric push rods 13 are used to drive the two vertical plates 9 to drive the first belt conveyor 10 to push the multiple pieces of honeycomb activated carbon to move toward the drying rack 301, so that the multiple pieces of honeycomb activated carbon are moved to one of the partitions 304, and then the servo motor 20 is used to continue to drive the second rotating rod 18 to rotate counterclockwise, so that the frame 7 and the first belt conveyor 10 are rotated to reset, and the second rotating rod 18 drives the roller 302 to rotate through the plug block 21 and the first electric push rod 305, so that the multiple partitions 304 on the conveyor belt move up, thereby switching the position of the partition 304. According to the above method, multiple pieces of honeycomb activated carbon are transported to the drying rack 301 on the right side of the bracket 6. Two first belt conveyors 10 and two drying racks 301 are set for use in combination, so that automatic loading of honeycomb activated carbon can be realized, without the need for manual operation by staff, thereby greatly improving the loading efficiency.

[0052] Refer to the instruction manual Figure 3 , 7 -9, an insert block 21 is fixedly provided at one end of the output end of the first electric push rod 305, and a slot 22 adapted to the insert block 21 is provided at one end of the second rotating rod 18 close to the first electric push rod 305. The insert block 21 is inserted in the slot 22 to connect the second rotating rod 18 and the first electric push rod 305, so as to drive the conveyor belt on the roller 302 to rotate with the help of the first electric push rod 305.

[0053] When the multiple partitions 304 on the drying rack 301 are filled with honeycomb activated carbon, the staff only needs to use the controller 23 to control the two first electric push rods 305 to drive the plug block 21 to move out of the slot 22, and then pull the drying rack 301 to move, push the new drying rack 301 back to the side of the bracket 6, and then use the first electric push rod 305 to drive the plug block 21 to be inserted into the slot 22, so as to complete the connection between the roller 302 and the second rotating rod 18. With the help of a servo motor 20, it can be used as the power source of the conveyor belt and the first belt conveyor 10, which greatly reduces the number of servo motors 20 required.

[0054] Refer to the instruction manual Figure 1 , 3 -6, circular grooves 4 are provided on the outer walls of the front and rear sides of the two drying racks 301, and a turntable 5 is fixedly sleeved on the outer wall of each first electric push rod 305. The turntable 5 is arranged in the circular groove 4 to facilitate manual rotation of the first electric push rod 305.

[0055] When the staff needs to take the honeycomb activated carbon on the partition 304, they only need to shake the handle to drive the first electric push rod 305 and the roller 302 to rotate, so that multiple partitions 304 can be moved to the bottom of the drying rack 301 in turn, making it convenient for the staff to take the honeycomb activated carbon on the partition 304, which is very time-saving and labor-saving to use.

[0056] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A honeycomb activated carbon production process, characterized in that: The specific steps include: S1: first, using an extrusion molding device (1) to extrude the honeycomb activated carbon raw material, and then using a second belt conveyor (11) to convey the shaped honeycomb activated carbon to the inside of a cutting device (2); S2: using a cutting device (2) to cut the formed honeycomb activated carbon into multiple pieces, and then using a second belt conveyor (11) to convey the multiple pieces of honeycomb activated carbon to the first belt conveyor (10); S3: Use a servo motor (20) and two belt drive assemblies (19) to drive the second rotating rod (18), the first rotating rod (17) and the connecting rod (12) to rotate, and drive the frame (7) to rotate, so that the multiple honeycomb activated carbons are in contact with the pad (8) and rotated to the side of the partition (304), and then use multiple second electric push rods (13) to drive two vertical plates (9) to drive the first belt conveyor (10), and push the multiple honeycomb activated carbons to one of the partitions (304), thereby completing the automatic loading of the honeycomb activated carbon; S4: Use the servo motor (20) to continue driving the connecting rod (12) to rotate, so that the frame (7) and the first belt conveyor (10) are rotated to reset, and at the same time, the second rotating rod (18) drives the roller (302) to rotate through the plug block (21) and the first electric push rod (305), so that the multiple partitions (304) on the conveyor belt move upward, and the honeycomb activated carbon continues to be loaded; S5: Separate the drying rack (301) from the support (6), then shake the handle to move the multiple partitions (304) on the conveyor belt downward in sequence, take the dried honeycomb activated carbon and then carbonize and cremate it to obtain a honeycomb activated carbon product.

2. A honeycomb activated carbon production process according to claim 1, characterized in that: The production device used in the process includes an extrusion molding device (1), a cutting device (2) and a drying component (3) which are arranged in sequence from front to back; The drying assembly (3) comprises two drying racks (301) distributed on the left and right, two rollers (302) distributed up and down are rotatably arranged inside the two drying racks (301), a first conveyor belt (303) is arranged between the two rollers (302), a plurality of partitions (304) are fixedly arranged on the outer wall of the first conveyor belt (303) for placing the cut honeycomb activated carbon, and a first electric push rod (305) is passed through the bottom of the front end of the two drying racks (301), and the fixed end of the first electric push rod (305) is fixed to the roller (302) located at the bottom of the drying rack (301).

3. A honeycomb activated carbon production process according to claim 2, characterized in that: Circular grooves (4) are provided on the outer walls of both front and rear sides of the two drying racks (301), and a rotating disk (5) is fixedly sleeved on the outer wall of each first electric push rod (305). The rotating disk (5) is arranged in the circular groove (4) to facilitate manual rotation of the first electric push rod (305).

4. A honeycomb activated carbon production process according to claim 2, characterized in that: A support (6) is provided between the two drying racks (301), frames (7) are provided on both sides of the support (6), pads (8) are fixedly provided on the sides away from the top ends of the two frames (7), two symmetrically distributed vertical plates (9) are provided inside the frames (7), and a first belt conveyor (10) is fixedly provided between the two vertical plates (9) for conveying the cut honeycomb activated carbon to the partition (304).

5. A honeycomb activated carbon production process according to claim 2, characterized in that: Two second belt conveyors (11) are provided between the extrusion molding device (1) and the cutting device (2), and between the cutting device (2) and the two first belt conveyors (10), so as to facilitate the conveyance of the honeycomb activated carbon.

6. A honeycomb activated carbon production process according to claim 4, characterized in that: Connecting rods (12) are fixedly provided on both the front and rear sides of the two frames (7), one end of the connecting rod (12) is rotatably connected to the inner wall of the frame (7), and a plurality of second electric push rods (13) are fixedly provided at the bottom ends of the two frames (7), and the piston rods of the second electric push rods (13) are fixed to the bottom ends of the two vertical plates (9) for driving the vertical plates (9) to move.

7. A honeycomb activated carbon production process according to claim 4, characterized in that: Two supporting legs (14) are fixedly provided on both the front and rear sides of the bottom of the bracket (6); a plurality of universal wheels (15) are fixedly provided on the bottom ends of the two supporting legs (14) and the bottom ends of the two drying racks (301); a long board (16) is fixedly provided on the outer wall of each supporting leg (14); a first rotating rod (17) and a second rotating rod (18) are rotatably provided on the outer wall of each long board (16); the first rotating rod (17) and the second rotating rod (18) and the first rotating rod (17) and the connecting rod (12) are connected via a belt transmission assembly (19) for realizing the connection between the roller (302), the first rotating rod (17), the second rotating rod (18) and the connecting rod (12).

8. A honeycomb activated carbon production process according to claim 7, characterized in that: A servo motor (20) is fixedly provided on the outer wall of the long plate (16) located behind the drying rack (301), and the front end of the output shaft of the servo motor (20) is fixed to the rear end of the second rotating rod (18) for driving the second rotating rod (18) to rotate.

9. A honeycomb activated carbon production process according to claim 7, characterized in that: An insert block (21) is fixedly provided at one end of the output end of the first electric push rod (305), and a slot (22) adapted to the insert block (21) is provided at one end of the second rotating rod (18) close to the first electric push rod (305), and the insert block (21) is inserted into the slot (22) for connecting the second rotating rod (18) and the first electric push rod (305).

10. A honeycomb activated carbon production process according to claim 8, characterized in that: A controller (23) for controlling the extrusion molding device (1), the cutting device (2), the first electric push rod (305), the second electric push rod (13), the second belt conveyor (11), the first belt conveyor (10) and the servo motor (20) is fixedly arranged at the rear end of the bracket (6).

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