Integrated fermentation equipment in organic fertilizer production and processing system and method thereof

Through the agitation and crushing mechanism in the integrated fermentation equipment, the problem of uneven mixing in organic fertilizers is solved, the full mixing of materials and the improvement of fermentation efficiency is achieved, and the surface of the equipment is kept clean by the scraping unit, which solves the biological solution Issues of membrane impact.

CN119263903AInactive Publication Date: 2025-01-07YINONG TECH AGRI (SHENZHEN) GRP CO LTD
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Patent Information

Application Number
CN202411591172.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the fermentation of organic fertilizers, lightweight materials float on the upper layer because dense particles precipitate to the bottom, resulting in uneven mixing of materials, affecting the microbial distribution and fermentation effect.

Method used

An integrated fermentation equipment is designed, including a fermentation unit, crushing mechanism and scraping unit. The stirring column is driven by a servo motor, the magnetic ring drives the support plate to move, and the spraying head of the nozzle for sodium hypochlorite to clean the biofilm to ensure uniform mixing and fermentation of the materials. full.

Benefits of technology

The uniform mixing of organic fertilizers is achieved, layering and agglomeration during the fermentation process is avoided, fermentation efficiency is improved, and the surface of the equipment is kept clean by removing the biofilm, extending the service life of the equipment.

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Abstract

The invention discloses integrated fermentation equipment in an organic fertilizer production and processing system and a method thereof, and relates to the field of fertilizer fermention.The integrated fermentation equipment comprises a supporting table, the bottom of the supporting table is fixedly connected with a stable bottom block, and the top of the supporting table is fixedly connected with a crushing unit; a cleaning and scraping unit is fixedly connected to the end, away from the crushing unit, of the supporting table, a fermentation unit is fixedly connected to the outer surface of the supporting table, a power panel is fixedly connected to the bottom of the supporting table, a power line is fixedly connected to the outer surface of the power panel, and an electrified magnetic plate is fixedly connected to the end, away from the power panel, of the power line; a supporting arm is fixedly connected to the outer surface of the electromagnetic plate, the top of the supporting arm is fixedly connected with the outer surface of the supporting table, organic fertilizer is poured into the crushing unit to be crushed, then the organic fertilizer falls into the fermentation unit to be fermented, and after fermentation is completed, the organic fertilizer is fermented; the cleaning and scraping unit is used for removing a biological membrane from the fermentation unit after fermentation is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of fertilizer fermentation, and in particular to integrated fermentation equipment and a method thereof in an organic fertilizer production and processing system. Background Art

[0002] Organic fertilizer production and processing is a process of converting various types of organic waste into nutrient-rich organic fertilizer. The first step is to collect raw materials, including organic materials from various sources such as livestock and poultry manure, crop straw, and kitchen waste. After collection, pretreatment is required, such as straw crushing and manure removal, so that the materials reach a suitable state. Then, fermentation is carried out through specially designed fermentation equipment, which can accurately control key parameters such as temperature, ventilation, and stirring to promote the decomposition and transformation of organic materials by microorganisms. After fermentation is completed, some products may undergo further processing, such as granulation, drying, etc., to improve the quality and convenience of fertilizer. The entire production and processing process not only effectively treats organic waste and reduces environmental pollution, but also provides high-quality organic fertilizers for agricultural production, which is conducive to improving soil structure, increasing soil fertility and promoting crop growth.

[0003] During the fermentation process of organic fertilizer, particles with higher density settle to the bottom, while light materials float on the upper layer, which leads to increased uneven mixing of materials and affects the distribution and effect of microorganisms in the entire material. Summary of the invention

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: the integrated fermentation equipment in an organic fertilizer production and processing system described in the present invention comprises a support table, the bottom of the support table is fixedly connected with a stable bottom block, the top of the support table is fixedly connected with a crushing unit, the end of the support table away from the crushing unit is fixedly connected with a scraping unit, the outer surface of the support table is fixedly connected with a fermentation unit, the bottom of the support table is fixedly connected with a power board, the outer surface of the power board is fixedly connected with a power line, the end of the power line away from the power board is fixedly connected with an electromagnetic plate, the outer surface of the electromagnetic plate is fixedly connected with a support arm, and the top of the support arm is fixedly connected to the outer surface of the support table; The fermentation unit comprises a supporting side plate, wherein a fixing plate 1 is fixedly connected to an outer surface of the supporting side plate, a servo motor 1 is fixedly connected to an outer surface of the fixing plate 1, a rotating shaft 1 is fixedly connected to an output end of the servo motor 1, an end of the rotating shaft 1 away from the servo motor 1 is fixedly connected to a fermentation mechanism, a supporting plate 1 is fixedly connected to an outer surface of the fermentation mechanism, a rotating rod is rotatably connected to an outer surface of the supporting plate 1, a sealing cover is fixedly connected to one end of the rotating rod, a supporting plate 2 is evenly arranged on an outer surface of the sealing cover, a hydraulic push rod is fixedly connected to an outer surface of the supporting plate 2, and a clamping plate is fixedly connected to an output end of the hydraulic push rod; The fermentation mechanism includes a fermentation barrel, the bottom of the fermentation barrel is fixedly connected to a fixed plate 2, the outer surface of the fixed plate 2 is fixedly connected to a servo motor 3, the output end of the servo motor 3 is fixedly connected to a stirring column, the outer surface of the stirring column is symmetrically provided with stirring rods, the outer surface of the stirring rod is provided with a clamping groove, and the outer surface of the stirring column is slidably connected to a crushing mechanism.

[0005] Preferably, the bottom of the supporting side plate is fixedly connected to the outer surface of the supporting platform, and the outer surface of the fermentation barrel is fixedly connected to an end of the rotating shaft away from the servo motor.

[0006] Preferably, the crushing mechanism comprises a magnetic ring, the outer surface of the magnetic ring is evenly provided with support plates three, the outer surface of the support plate three is fixedly connected with a circular ring, and the upper and lower ends of the support plate three are fixedly connected with circular stamp blocks.

[0007] Preferably, the inner wall of the magnetic ring is slidably connected to the inner wall of the stirring column, and the outer surface of the round stamp block is fixedly connected to the two ends of the support plate three.

[0008] Preferably, the crushing unit comprises a step, the top of the step is fixedly connected to a platform, the bottom of the platform is fixedly connected to a support foot, the top of the platform is fixedly connected to a frame plate, the inner wall of the frame plate is fixedly connected to a guide column, the outer surface of the guide column is slidably connected to a sliding plate, the top of the sliding plate is fixedly connected to a fixed plate three, the top of the fixed plate three is fixedly connected to a crushing barrel, the outer surface of the crushing barrel is fixedly connected to a support rod one, the bottom of the support rod one is fixedly connected to a servo motor two, and the output end of the servo motor two is fixedly connected to a crushing blade.

[0009] Preferably, the bottom of the support leg is fixedly connected to the top of the support platform.

[0010] Preferably, the scraping unit includes a support frame, an outer surface of the support frame is fixedly connected to a telescopic rod, an output end of the telescopic rod is rotatably connected to a rotating frame, a side of the rotating frame away from the telescopic rod is fixedly connected to a liquid storage box, a side of the liquid storage box away from the rotating frame is fixedly connected to a nozzle, an outer surface of the liquid storage box is fixedly connected to an injection pipe, and scratching mechanisms are symmetrically arranged at both ends of the rotating frame.

[0011] Preferably, the scratching mechanism includes a water storage block, the outer surface of the water storage block is fixedly connected to a water pipe, the side of the water storage block away from the water pipe is fixedly connected to a special block, the outer surface of the special block is fixedly connected to a liquid outlet, the inner wall of the special block is fixedly connected to a telescopic spring, one end of the telescopic spring is fixedly connected to a rubber block, and the outer surface of the special block is fixedly connected to a slide plate.

[0012] Preferably, the bottom of the support frame is fixedly connected to the outer surface of the support platform, and the outer surface of the water storage block is fixedly connected to both ends of the rotating frame.

[0013] A fermentation method of an integrated fermentation device in an organic fertilizer production and processing system comprises the following steps: S1: First, pour the organic fertilizer into the crushing unit and crush it into a suitable length to facilitate subsequent fermentation; S2: The crushed waste will fall into the fermentation unit and ferment for a long time; S3: During the fermentation process, the crushing mechanism will prevent the material from being stratified and break some fibers to form tough fiber bundles or mesh structures under the action of microorganisms; S4: After fermentation is completed, the scraping unit will remove the biofilm that may have formed on the inner surface of the fermentation equipment during long-term use to avoid affecting the subsequent process.

[0014] The beneficial effects of the present invention are as follows: 1. The present invention sets a fermentation mechanism. After the crushed organic fertilizer is poured into the fermentation barrel, the servo motor drives the stirring column and the stirring rod to rotate, thereby stirring the organic fertilizer, so that different organic fertilizers are fully mixed, ensuring that the carbon-nitrogen ratio, humidity, microbial distribution, etc. of the material are uniform in the entire fermentation system, while avoiding stratification and agglomeration of the fermented product during the fermentation process.

[0015] 2. The present invention sets a crushing mechanism, gravity and the attraction of the electromagnetic plate to the magnetic ring. The magnetic ring will move downward along the stirring column and drive the support plate three and the circular ring to move downward, thereby driving the waste material with higher density originally at the bottom to blend and exchange with the waste material with lower density originally at the top, thereby increasing the mixing force. At the same time, during the movement of the support plate three, the circular poking block will poke the tough fiber bundles or mesh structures formed in the crop straw fertilizer under the action of microorganisms, so that other material components and microorganisms wrapped in it can flow out, thereby improving the fermentation efficiency.

[0016] 3. The present invention sets a cleaning and scraping unit, and the nozzle will spray the sodium hypochlorite in the spray tank to the fermentation mechanism to chemically eliminate the formed biofilm, and then spray clean water into it for cleaning. These biofilms are composed of microorganisms and extracellular polymers secreted by them, which will change the physical and chemical properties of the surface of the equipment.

[0017] 4. The present invention provides a scratching mechanism. The centrifugal force generated by the rotation will cause the sodium hypochlorite of the water storage block to flow out from the liquid outlet and flow into the rubber block along the arc plate. The rubber block on the telescopic spring will also be driven to rotate so as to fit tightly with the inner wall of the fermentation barrel and scrape the biofilm from the surface of the equipment. The rubber block will not scratch the inner wall of the fermentation barrel to avoid providing more attachment sites for the formation of new biofilms. The sodium hypochlorite on the rubber block will better contact with the biofilm on the inner wall of the fermentation barrel and react fully. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a bottom view of the structure of the present invention.

[0020] Figure 3 It is a structural cross-sectional view of the present invention.

[0021] Figure 4 It is a schematic structural diagram of the fermentation unit of the present invention.

[0022] Figure 5 yes Figure 4 Enlarged view of point A in the middle.

[0023] Figure 6 It is a schematic structural diagram of the fermentation mechanism of the present invention.

[0024] Figure 7 It is a structural schematic diagram of the crushing mechanism of the present invention.

[0025] Figure 8 It is a schematic structural diagram of the crushing unit of the present invention.

[0026] Fig. 9 yes Figure 8 Enlarged view of point B in the middle.

[0027] Fig.10 It is a schematic structural diagram of the scraping unit of the present invention.

[0028] Fig.11 It is a structural schematic diagram of the scraping mechanism of the present invention.

[0029] Fig.12 It is a partial structural schematic diagram of the scratching mechanism of the present invention.

[0030] Fig.13 It is a flow chart of the fermentation method of the present invention.

[0031] In the figure: 1, support table; 2, stable bottom block; 3, crushing unit; 4, fermentation unit; 5, scraping unit; 6, power board; 7, power cord; 8, electromagnetic board; 9, support arm; 41, support side plate; 42, fixed plate 1; 43, servo motor 1; 44, rotating shaft 1; 45, fermentation mechanism; 46, support plate 1; 47, rotating rod; 48, sealing cover; 49, support plate 2; 410, hydraulic ejector; 411, clamping plate; 451, fermentation barrel; 452, fixed plate 2; 453, servo motor 3; 454, stirring rod; 455, clamping slot; 456, crushing mechanism; 457, stirring column; 4561, Magnetic ring; 4562, support plate three; 4563, circular ring; 4564, circular stamp block; 31, ladder; 32, platform; 33, support foot; 34, frame plate; 35, guide column; 36, sliding plate; 37, fixed plate three; 38, crushing barrel; 39, support rod one; 310, servo motor two; 311, crushing blade; 51, support frame; 52, telescopic rod; 53, rotating frame; 54, liquid storage box; 55, nozzle; 56, injection pipe; 57, scratching mechanism; 571, water storage block; 572, water pipe; 573, special block; 574, liquid outlet; 575, telescopic spring; 576, rubber block; 577, arc plate. DETAILED DESCRIPTION

[0032] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses. Example 1, using Figure 1-Figure 13 An integrated fermentation device and method in an organic fertilizer production and processing system according to one embodiment of the present invention are described as follows.

[0033] like Figure 1-Figure 3As shown, an integrated fermentation device in an organic fertilizer production and processing system of the present invention comprises a support platform 1, a stable bottom block 2 is fixedly connected to the bottom of the support platform 1, a crushing unit 3 is fixedly connected to the top of the support platform 1, a scraping unit 5 is fixedly connected to the end of the support platform 1 away from the crushing unit 3, a fermentation unit 4 is fixedly connected to the outer surface of the support platform 1, a power board 6 is fixedly connected to the bottom of the support platform 1, a power line 7 is fixedly connected to the outer surface of the power board 6, an end of the power line 7 away from the power board 6 is fixedly connected to an electromagnetic plate 8, the outer surface of the electromagnetic plate 8 is fixedly connected to a support arm 9, and the top of the support arm 9 is fixedly connected to the outer surface of the support platform 1; When the present invention is working, the organic fertilizer is first poured into the crushing unit 3 for crushing, and then the organic fertilizer falls into the fermentation unit 4 for fermentation. After the fermentation is completed, the scraping unit 5 removes the biofilm from the fermentation unit 4 after the fermentation is completed.

[0034] like Figure 4-Figure 5 As shown, the fermentation unit 4 includes a supporting side plate 41, the outer surface of the supporting side plate 41 is fixedly connected to a fixing plate 42, the outer surface of the fixing plate 42 is fixedly connected to a servo motor 43, the output end of the servo motor 43 is fixedly connected to a rotating shaft 44, the end of the rotating shaft 44 away from the servo motor 43 is fixedly connected to a fermentation mechanism 45, the outer surface of the fermentation mechanism 45 is fixedly connected to a supporting plate 46, the outer surface of the supporting plate 46 is rotatably connected to a rotating rod 47, one end of the rotating rod 47 is fixedly connected to a sealing cover 48, the outer surface of the sealing cover 48 is evenly provided with supporting plates 49, the outer surface of the supporting plate 49 is fixedly connected to a hydraulic push rod 410, and the output end of the hydraulic push rod 410 is fixedly connected to a clamping plate 411; The sealing cover 48 can be opened by a rotating rod. During the fermentation process, the hydraulic push rod 410 will make the clamping plate 411 fit tightly against the outer surface of the fermentation barrel 451, thereby ensuring that the air in the fermentation barrel 451 is in a constant state.

[0035] like Figure 6 As shown, the fermentation mechanism 45 includes a fermentation barrel 451, the bottom of the fermentation barrel 451 is fixedly connected to a fixed plate 2 452, the outer surface of the fixed plate 2 452 is fixedly connected to a servo motor 3 453, the output end of the servo motor 3 453 is fixedly connected to a stirring column 457, the outer surface of the stirring column 457 is symmetrically provided with stirring rods 454, the outer surface of the stirring rod 454 is provided with a locking groove 455, and the outer surface of the stirring column 457 is slidably connected to a crushing mechanism 456.

[0036] After the crushed organic fertilizer is poured into the fermentation barrel 451, the servo motor 453 will drive the stirring column 457 and the stirring rod 454 to rotate, thereby stirring the organic fertilizer to fully mix the different organic fertilizers, thereby ensuring that the carbon-nitrogen ratio, humidity, microbial distribution, etc. of the material are uniform throughout the fermentation system, while avoiding stratification and agglomeration of the fermented material during the fermentation process.

[0037] The bottom of the supporting side plate 41 is fixedly connected to the outer surface of the supporting platform 1 , and the outer surface of the fermentation barrel 451 is fixedly connected to an end of the rotating shaft 44 away from the servo motor 43 .

[0038] like Figure 7 As shown, the crushing mechanism 456 includes a magnetic ring 4561, the outer surface of the magnetic ring 4561 is evenly provided with support plates 4562, the outer surface of the support plate 4562 is fixedly connected with a circular ring 4563, and the upper and lower ends of the support plate 4562 are fixedly connected with round stamp blocks 4564.

[0039] Since materials of different densities and particle sizes may be stratified during the fermentation process, normal stirring will not completely change the microbial community at the top or bottom, and cannot fully combine different waste materials. The servo motor 43 will drive the rotating shaft 44 to rotate and eventually rotate the fermentation barrel 451 ninety degrees, so that the crushing mechanism 456 originally at the bottom is flipped to the top. With the action of gravity and the attraction of the electromagnetic plate 8 to the magnetic ring 4561, the magnetic ring 4561 will move downward along the stirring column 457 and drive the support plate three 4562 and the circular ring 4563 to move downward, thereby driving the waste material with higher density originally at the bottom to blend and exchange with the waste material with lower density originally at the top, thereby increasing the mixing intensity. At the same time, during the movement of the support plate three 4562, the circular poking block 4564 will puncture the tough fiber bundles or mesh structures formed in the crop straw fertilizer under the action of microorganisms, so that other material components and microorganisms wrapped therein can flow out, thereby improving the fermentation efficiency.

[0040] The inner wall of the magnetic ring 4561 is slidably connected to the inner wall of the stirring column 457, and the outer surface of the round stamp block 4564 is fixedly connected to the two ends of the support plate three 4562.

[0041] like Figure 8-Figure 9As shown, the crushing unit 3 includes a step 31, the top of the step 31 is fixedly connected to a platform 32, the bottom of the platform 32 is fixedly connected to a support foot 33, the top of the platform 32 is fixedly connected to a frame plate 34, the inner wall of the frame plate 34 is fixedly connected to a guide column 35, the outer surface of the guide column 35 is slidably connected to a sliding plate 36, the top of the sliding plate 36 is fixedly connected to a fixed plate three 37, the top of the fixed plate three 37 is fixedly connected to a crushing barrel 38, the outer surface of the crushing barrel 38 is fixedly connected to a support rod one 39, the bottom of the support rod one 39 is fixedly connected to a servo motor two 310, and the output end of the servo motor two 310 is fixedly connected to a crushing blade 311.

[0042] Before fermentation, a certain amount of organic fertilizer is poured into the crushing barrel 38, and then the servo motor 2 310 drives the crushing blade 311 to rotate and cut and crush the organic fertilizer.

[0043] The bottom of the support leg 33 is fixedly connected to the top of the support platform 1 .

[0044] The specific workflow is as follows: During operation, before fermentation, organic fertilizer is poured into the crushing barrel 38, and then the servo motor 2 310 drives the crushing blade 311 to rotate and cut and crush the organic fertilizer, and then the servo motor 3 453 drives the stirring column 457 and the stirring rod 454 to rotate, thereby stirring the organic fertilizer to make different organic fertilizers fully mixed. After a period of time, the servo motor 1 43 drives the rotating shaft 1 44 to rotate and finally rotate the fermentation barrel 451 90 degrees, so that the crushing mechanism 456 originally at the bottom is turned over to At the top, with the action of gravity and the attraction of the electromagnetic plate 8 to the magnetic ring 4561, the magnetic ring 4561 will move downward along the stirring column 457 and drive the support plate three 4562 and the circular ring 4563 to move downward, thereby driving the waste material with higher density originally at the bottom to blend and exchange with the waste material with lower density originally at the top, thereby increasing the mixing force. At the same time, during the movement of the support plate three 4562, the circular poking block 4564 will puncture the tough fiber bundles or mesh structures formed in the crop straw fertilizer under the action of microorganisms.

[0045] Embodiment 2, use Figure 1-Figure 13 An integrated fermentation device and method in an organic fertilizer production and processing system according to one embodiment of the present invention are described as follows.

[0046] like Fig.10As shown, an integrated fermentation device and method in an organic fertilizer production and processing system of the present invention, on the basis of embodiment one, a scraping unit 5 includes a support frame 51, an outer surface of the support frame 51 is fixedly connected to a telescopic rod 52, an output end of the telescopic rod 52 is rotatably connected to a rotating frame 53, a side of the rotating frame 53 away from the telescopic rod 52 is fixedly connected to a liquid storage box 54, a side of the liquid storage box 54 away from the rotating frame 53 is fixedly connected to a nozzle 55, an outer surface of the liquid storage box 54 is fixedly connected to an injection pipe 56, and scratching mechanisms 57 are symmetrically arranged at both ends of the rotating frame 53.

[0047] Before the fermentation unit 4 works, sodium hypochlorite is poured into the liquid storage tank 54 through the injection pipe 56, and the servo motor 43 will drive the opening of the fermentation barrel 451 toward the scraping mechanism. At the same time, the sealing cover 48 on the top of the fermentation barrel 451 is also in an open state, and the telescopic rod 52 will extend to allow the rotating frame 53 to enter the fermentation barrel 451. The nozzle 55 will spray the sodium hypochlorite in the spray tank to the fermentation mechanism 45 to chemically eliminate the formed biofilm, and then spray clean water into it for cleaning. These biofilms are composed of microorganisms and extracellular polymers secreted by them, which will change the physical and chemical properties of the surface of the equipment.

[0048] like Figure 11-Figure 12 As shown, the scratching mechanism 57 includes a water storage block 571, the outer surface of the water storage block 571 is fixedly connected to a water pipe 572, the side of the water storage block 571 away from the water pipe 572 is fixedly connected to a special block 573, the outer surface of the special block 573 is fixedly connected to a liquid outlet 574, the inner wall of the special block 573 is fixedly connected to a telescopic spring 575, one end of the telescopic spring 575 is fixedly connected to a rubber block 576, and the outer surface of the special block 573 is fixedly connected to a slide plate.

[0049] When the rotating frame 53 enters the fermentation barrel 451, the water storage block 571 will be stuck in the locking groove 455 on the stirring rod 454, which will facilitate the subsequent servo motor 453 to drive the rotating frame 53 and the scraping mechanism 57 to rotate. During the rotation, the centrifugal force generated by the rotation will cause the sodium hypochlorite of the water storage block 571 to flow out from the liquid outlet 574 and flow into the rubber block 576 along the arc plate 577. The rubber block 576 on the telescopic spring 575 will also be driven to rotate so as to fit tightly with the inner wall of the fermentation barrel 451 and scrape the biofilm from the surface of the equipment. The rubber block 576 will not scratch the inner wall of the fermentation barrel 451, so as to avoid providing more attachment sites for the formation of new biofilms. The sodium hypochlorite on the rubber block 576 will better contact with the biofilm on the inner wall of the fermentation barrel 451 and react fully.

[0050] The bottom of the support frame 51 is fixedly connected to the outer surface of the support platform 1 , and the outer surface of the water storage block 571 is fixedly connected to both ends of the rotating frame 53 .

[0051] like Fig.13 As shown, a fermentation method of an integrated fermentation device in an organic fertilizer production and processing system comprises the following steps: S1: First, pour the organic fertilizer into the crushing unit 3 to crush the organic fertilizer into a suitable length to facilitate subsequent fermentation; S2: The crushed waste will fall into the fermentation unit 4 and ferment for a long time; S3: During the fermentation process, the crushing mechanism 456 prevents the material from being stratified and crushes some fibers to form tough fiber bundles or a mesh structure under the action of microorganisms; S4: After the fermentation is completed, the scraping unit 5 will remove the biofilm that may be formed on the inner surface of the fermentation equipment during long-term use to avoid affecting the subsequent process.

[0052] The specific workflow is as follows: Before fermentation or after fermentation is completed and the fermented material is poured out, the servo motor 43 will drive the opening of the fermentation barrel 451 toward the scraping mechanism. At the same time, the sealing cover 48 on the top of the fermentation barrel 451 is also in an open state, and the telescopic rod 52 will extend to allow the rotating frame 53 to enter the fermentation barrel 451. The nozzle 55 will spray the sodium hypochlorite in the spray tank to the fermentation mechanism 45 to chemically eliminate the formed biofilm. In the process of the rotating frame 53 entering the fermentation barrel 451, the water storage block 571 will be stuck in the positioning groove 455 on the stirring rod 454, so that the servo motor three 453 can drive the rotating frame 53 and the scraping mechanism 57 to rotate, and the rubber block 576 on the telescopic spring 575 will also be driven to rotate so as to fit tightly with the inner wall of the fermentation barrel 451, and the biofilm will be scraped off the surface of the equipment.

[0053] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. An integrated fermentation device in an organic fertilizer production and processing system, comprising a support table (1), characterized in that: The bottom of the support platform (1) is fixedly connected to a stabilizing bottom block (2), the top of the support platform (1) is fixedly connected to a crushing unit (3), the end of the support platform (1) away from the crushing unit (3) is fixedly connected to a scraping unit (5), the outer surface of the support platform (1) is fixedly connected to a fermentation unit (4), the bottom of the support platform (1) is fixedly connected to a power board (6), the outer surface of the power board (6) is fixedly connected to a power line (7), the end of the power line (7) away from the power board (6) is fixedly connected to an electromagnetic plate (8), the outer surface of the electromagnetic plate (8) is fixedly connected to a support arm (9), and the top of the support arm (9) is fixedly connected to the outer surface of the support platform (1); The fermentation unit (4) comprises a supporting side plate (41), wherein the outer surface of the supporting side plate (41) is fixedly connected to a fixing plate 1 (42), the outer surface of the fixing plate 1 (42) is fixedly connected to a servo motor 1 (43), the output end of the servo motor 1 (43) is fixedly connected to a rotating shaft 1 (44), the end of the rotating shaft 1 (44) away from the servo motor 1 (43) is fixedly connected to a fermentation mechanism (45), the outer surface of the fermentation mechanism (45) is fixedly connected to a supporting plate 1 (46), the outer surface of the supporting plate 1 (46) is rotatably connected to a rotating rod (47), one end of the rotating rod (47) is fixedly connected to a sealing cover (48), the outer surface of the sealing cover (48) is evenly provided with supporting plates 2 (49), the outer surface of the supporting plate 2 (49) is fixedly connected to a hydraulic push rod (410), and the output end of the hydraulic push rod (410) is fixedly connected to a clamping plate (411); The fermentation mechanism (45) comprises a fermentation barrel (451), the bottom of the fermentation barrel (451) is fixedly connected to a second fixing plate (452), the outer surface of the second fixing plate (452) is fixedly connected to a third servo motor (453), the output end of the third servo motor (453) is fixedly connected to a stirring column (457), the outer surface of the stirring column (457) is symmetrically provided with stirring rods (454), the outer surface of the stirring rods (454) is provided with a locking groove (455), and the outer surface of the stirring column (457) is slidably connected to a crushing mechanism (456).

2. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 1, characterized in that: The bottom of the supporting side plate (41) is fixedly connected to the outer surface of the supporting platform (1), and the outer surface of the fermentation barrel (451) is fixedly connected to an end of the rotating shaft 1 (44) away from the servo motor 1 (43).

3. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 1, characterized in that: The crushing mechanism (456) comprises a magnetic ring (4561), the outer surface of the magnetic ring (4561) is evenly provided with support plates three (4562), the outer surface of the support plate three (4562) is fixedly connected to a circular ring (4563), and the upper and lower ends of the support plate three (4562) are fixedly connected to circular stamp blocks (4564).

4. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 3, characterized in that: The inner wall of the magnetic ring (4561) is slidably connected to the inner wall of the stirring column (457), and the outer surface of the round stamp block (4564) is fixedly connected to the two ends of the support plate three (4562).

5. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 1, characterized in that: The crushing unit (3) comprises a step (31), the top of the step (31) is fixedly connected to a platform (32), the bottom of the platform (32) is fixedly connected to a support foot (33), the top of the platform (32) is fixedly connected to a frame plate (34), the inner wall of the frame plate (34) is fixedly connected to a guide column (35), the outer surface of the guide column (35) is slidably connected to a sliding plate (36), the top of the sliding plate (36) is fixedly connected to a fixed plate three (37), the top of the fixed plate three (37) is fixedly connected to a crushing barrel (38), the outer surface of the crushing barrel (38) is fixedly connected to a support rod one (39), the bottom of the support rod one (39) is fixedly connected to a servo motor two (310), and the output end of the servo motor two (310) is fixedly connected to a crushing blade (311).

6. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 5, characterized in that: The bottom of the support foot (33) is fixedly connected to the top of the support platform (1).

7. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 1, characterized in that: The scraping unit (5) comprises a support frame (51), the outer surface of the support frame (51) is fixedly connected to a telescopic rod (52), the output end of the telescopic rod (52) is rotatably connected to a rotating frame (53), a side of the rotating frame (53) away from the telescopic rod (52) is fixedly connected to a liquid storage box (54), a side of the liquid storage box (54) away from the rotating frame (53) is fixedly connected to a spray head (55), an outer surface of the liquid storage box (54) is fixedly connected to an injection pipe (56), and two ends of the rotating frame (53) are symmetrically provided with scraping mechanisms (57).

8. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 7, characterized in that: The scraping mechanism (57) comprises a water storage block (571), the outer surface of the water storage block (571) being fixedly connected to a water pipe (572), a side of the water storage block (571) away from the water pipe (572) being fixedly connected to a special block (573), the outer surface of the special block (573) being fixedly connected to a liquid outlet hole (574), the inner wall of the special block (573) being fixedly connected to a telescopic spring (575), one end of the telescopic spring (575) being fixedly connected to a rubber block (576), and the outer surface of the special block (573) being fixedly connected to a slide plate.

9. The integrated fermentation equipment in an organic fertilizer production and processing system according to claim 8, characterized in that: The bottom of the support frame (51) is fixedly connected to the outer surface of the support platform (1), and the outer surface of the water storage block (571) is fixedly connected to both ends of the rotating frame (53).

10. The fermentation method is implemented by using the integrated fermentation equipment in the organic fertilizer production and processing system according to any one of claims 1 to 9, characterized in that: The steps include: S1: First, pour the organic fertilizer into the crushing unit (3) to crush the organic fertilizer into a suitable length to facilitate subsequent fermentation; S2: The crushed waste will fall into the fermentation unit (4) and undergo a long fermentation period; S3: During the fermentation process, the crushing mechanism (456) prevents the material from being stratified and crushes some fibers to form tough fiber bundles or a network structure under the action of microorganisms; S4: After the fermentation is completed, the scraping unit (5) will remove the biofilm that may have formed on the inner surface of the fermentation equipment during long-term use to avoid affecting the subsequent use.