Ultra-high molecular weight polyethylene netted cloth fabric
By combining ultra-high molecular weight polyethylene fiber with modified PVC coating, the problem of insufficient performance of existing UHMWPE mesh fabrics is solved, and high-performance wear resistance, impact resistance, chemical corrosion resistance and low friction are achieved. Coefficient, suitable for a variety of application scenarios.
Patent Information
- Application Number
- CN202411625395.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-07
AI Technical Summary
The performance of existing ultra-high molecular weight polyethylene (UHMWPE) mesh fabrics in wear resistance, impact resistance, chemical corrosion resistance and low friction coefficient cannot meet the requirements of certain applications.
The mesh fabric woven with ultra-high molecular weight polyethylene fiber is combined with the modified PVC coating, and the two are fused through temperature control to form a material with airtightness function, improving the stability of the finished product processing process and reducing costs.
It realizes excellent wear resistance, impact resistance, chemical corrosion resistance and low friction coefficient of ultra-high molecular weight polyethylene mesh fabric. It is suitable for making wear-resistant, impact resistance and chemical corrosion resistance products, improving performance and use life.
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fabrics, and in particular relates to an ultra-high molecular weight polyethylene mesh fabric. Background Art
[0002] Ultra-high molecular weight polyethylene (UHMWPE) has many unique properties, such as excellent wear resistance, impact resistance, chemical resistance and low friction coefficient. However, the application of UHMWPE in mesh fabrics is usually made of materials such as polyester or nylon. Although these materials have certain strength and wear resistance, their performance may not meet the requirements in some applications. Therefore, a new type of mesh fabric is needed to improve its performance and service life.
[0003] Under normal circumstances, ultra-high molecular weight polyethylene and PVC coating cannot be integrated. This invention uses temperature control and modified PVC to integrate the two, which makes the impossible possible and creates a new material with airtightness function, thereby improving the stability of the finished product processing technology and greatly reducing costs. Summary of the invention
[0004] Problems with existing technologies:
[0005] There is currently no technology for applying UHMWPE to mesh fabrics, and the performance requirements of wear resistance, impact resistance, chemical corrosion resistance and low friction coefficient cannot be met.
[0006] The technical solution adopted by the present invention is as follows: an ultra-high molecular weight polyethylene mesh fabric, comprising a fabric layer and a PVC coating, wherein the fabric layer is an ultra-high molecular weight polyethylene mesh fabric, and the PVC coating is coated on the surface of the fabric layer.
[0007] Furthermore, the ultra-high molecular weight polyethylene mesh cloth is woven from ultra-high molecular weight polyethylene fibers, and the diameter of the ultra-high molecular weight polyethylene fibers is 5-10 μm.
[0008] Furthermore, the thickness of the PVC coating is 0.1-0.5 mm.
[0009] Furthermore, the thickness of the ultra-high molecular weight polyethylene mesh cloth is 0.5-1.5 mm.
[0010] Furthermore, the tensile strength of the ultra-high molecular weight polyethylene mesh cloth is 2000-3000 MPa, and the elongation at break is 10-20%.
[0011] Furthermore, the tensile strength of the PVC coating is 10-20 MPa, and the elongation at break is 200-300%.
[0012] After adopting the above technical solution, the beneficial effects of the present invention are as follows:
[0013] The ultra-high molecular weight polyethylene mesh fabric has excellent wear resistance, impact resistance, chemical corrosion resistance and low friction coefficient, and has good strength and toughness. It is suitable for making various wear-resistant, impact-resistant and chemical-resistant products, such as conveyor belts, protective clothing, filter cloth, etc. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present invention are clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0015] Embodiment 1:
[0016] An ultra-high molecular weight polyethylene mesh fabric comprises a fabric layer and a PVC coating, wherein the fabric layer is an ultra-high molecular weight polyethylene mesh fabric, and the PVC coating is coated on the surface of the fabric layer.
[0017] The ultra-high molecular weight polyethylene mesh cloth is woven from ultra-high molecular weight polyethylene fibers, and the diameter of the ultra-high molecular weight polyethylene fibers is 8 μm.
[0018] The thickness of the PVC coating is 0.3 mm.
[0019] The thickness of the ultra-high molecular weight polyethylene mesh cloth is 1.2 mm.
[0020] The tensile strength of the ultra-high molecular weight polyethylene mesh cloth is 2800 MPa, and the elongation at break is 15%.
[0021] The tensile strength of the PVC coating is 15 MPa and the elongation at break is 250%.
[0022] Embodiment 2:
[0023] An ultra-high molecular weight polyethylene mesh fabric comprises a fabric layer and a PVC coating, wherein the fabric layer is an ultra-high molecular weight polyethylene mesh fabric, and the PVC coating is coated on the surface of the fabric layer.
[0024] The ultra-high molecular weight polyethylene mesh cloth is woven from ultra-high molecular weight polyethylene fibers, the diameter of the ultra-high molecular weight polyethylene fibers is 10 μm, and the thickness of the PVC coating is 0.5 mm.
[0025] The thickness of the ultra-high molecular weight polyethylene mesh cloth is 1.5 mm.
[0026] The tensile strength of the ultra-high molecular weight polyethylene mesh cloth is 3000 MPa, and the elongation at break is 18%.
[0027] The tensile strength of the PVC coating is 20 MPa and the elongation at break is 300%.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0030] The present invention and its implementation methods are described above, and such description is not restrictive, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design structures and embodiments similar to the technical solution without creativity, which should all fall within the protection scope of the present invention.
Claims
1. An ultra-high molecular weight polyethylene mesh fabric, characterized in that: The invention comprises a fabric layer and a PVC coating, wherein the fabric layer is an ultra-high molecular weight polyethylene mesh cloth, and the PVC coating is coated on the surface of the fabric layer.
2. The ultra-high molecular weight polyethylene mesh fabric according to claim 1, characterized in that: The ultra-high molecular weight polyethylene mesh cloth is woven from ultra-high molecular weight polyethylene fibers, and the diameter of the ultra-high molecular weight polyethylene fibers is 5-10 μm.
3. The ultra-high molecular weight polyethylene mesh fabric according to claim 2, characterized in that: The thickness of the PVC coating is 0.1-0.5 mm.
4. The ultra-high molecular weight polyethylene mesh fabric according to claim 3, characterized in that: The thickness of the ultra-high molecular weight polyethylene mesh cloth is 0.5-1.5 mm.
5. The ultra-high molecular weight polyethylene mesh fabric according to claim 4, characterized in that: The tensile strength of the ultra-high molecular weight polyethylene mesh cloth is 2000-3000 MPa, and the elongation at break is 10-20%.
6. The ultra-high molecular weight polyethylene mesh fabric according to claim 5, characterized in that: The tensile strength of the PVC coating is 10-20 MPa, and the elongation at break is 200-300%.