Experimental device for preparing thick oil viscosity reducer
By incorporating a stirring design with a propeller and heating tube, combined with the observation functions of a transparent tube and pressure rod, the problem of speed and accuracy in viscosity detection of mixtures of heavy oil and viscosity reducers has been solved, thereby improving the efficiency of heavy oil extraction and transportation.
Patent Information
- Application Number
- CN202411462947.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-01-07
AI Technical Summary
Existing technologies make it difficult to quickly and accurately detect and adjust the viscosity of mixtures of heavy oil and viscosity reducers, resulting in low efficiency in heavy oil extraction and transportation.
The system employs a propeller and heating tube for stirring and heating, combined with a transparent tube and pressure rod design, to achieve uniform mixing of heavy oil and viscosity reducer and to observe viscosity.
It enables rapid and uniform mixing of heavy oil and viscosity reducers, and allows for intuitive monitoring of viscosity, thereby improving the efficiency of heavy oil extraction and transportation.
Smart Images

Figure CN119269192A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heavy oil viscosity detection, in particular to a heavy oil viscosity reducing agent preparation experimental device. Background Art
[0002] The experimental background technology of the preparation of heavy oil viscosity reducer mainly involves the mining and transportation of heavy oil. Heavy oil is difficult to flow due to its high viscosity, which limits its mining efficiency and economy. In order to solve this problem, researchers have developed a variety of viscosity reduction technologies, including physical viscosity reduction technology and chemical viscosity reduction technology. Physical viscosity reduction technology mainly includes dilution viscosity reduction and heating method, while chemical viscosity reduction technology includes heavy oil modification technology, emulsification viscosity reduction method and oil-soluble viscosity reducer viscosity reduction, etc., aiming to effectively reduce the viscosity of heavy oil by chemical methods, improve its fluidity, and thus improve the efficiency of mining and transportation.
[0003] Common heavy oils have different viscosities and may also have different properties. At this time, different viscosity reducers are needed to reduce the viscosity of the heavy oil. The amount and type of viscosity reducer, as well as the heating temperature, need to be tested to get the results. During the test, the viscosity of the heavy oil needs to be accurately observed, so a heavy oil viscosity reducer preparation experimental device is needed. Summary of the invention
[0004] The invention provides a heavy oil viscosity reducer preparation experimental device, which can quickly judge the current state of heavy oil by moving a pressure block, which drives a pressure rod to move and compress a spring, and then by the position of the top of the pressure rod in a transparent tube.
[0005] The technical solution of the present invention is as follows:
[0006] A heavy oil viscosity reducer preparation experimental device comprises: a shell, a fixed cover is fixedly connected to the top of the shell, an inner liner wall is fixedly connected to the inner wall of the shell, the top of the inner liner wall is rotatably connected to the inner liner cover, the top of the inner liner cover is fixedly connected to an internal gear, the top of the inner liner cover is provided with a first gear, a second gear and a third gear, the third gear is hollow, a feed pipe 1 is rotatably connected to the top of the third gear, the top of the feed pipe 1 passes through the fixed cover, a plurality of fixed rods 1 are fixedly connected to the bottom of the inner liner cover, a feed pipe 2 is fixedly connected to the bottom of the fixed rod 1, and a propeller is fixedly connected to the surface of the feed pipe 2 , a heating tube is fixedly connected to the surface of the propeller, the bottom inner side of the shell is fixedly connected to the bottom of the inner tank wall, a feed tube three is fixedly connected to the bottom of the shell, the bottom end of the feed tube three passes through the bottom inner wall of the shell, the feed tube three is rotatably connected to the propeller, a stop block is slidably connected to the inside of the feed tube three, a transmission rod is fixedly connected to the top of the stop block, two fixed plates are symmetrically fixedly connected to the transmission rod, a stop ring is slidably connected to the inside of the feed tube two, one side of the fixed plate is fixedly connected to the inner wall of the stop ring, a connecting rod is rotatably connected to the top of the transmission rod, and a pull rod is rotatably connected to the end of the connecting rod away from the transmission rod;
[0007] A groove is provided on the surface of the transmission rod, a through hole is vertically provided inside the transmission rod, a pressure rod is vertically provided in the through hole, a spring is fixedly connected to the bottom of the pressure rod, both ends of the spring are against the pressure rod and the bottom of the groove, a partition is vertically provided on the bottom surface of the groove opening, and a pressure block is horizontally provided on the top of the groove.
[0008] Furthermore, the first gear is meshed and connected with the second gear, the second gear is meshed and connected with the third gear, the first gear is meshed and connected with the internal gear, a motor is fixedly connected to the top of the fixed cover, the output end of the motor is fixedly connected to the first gear, and the second gear is rotatably connected to the fixed cover.
[0009] Furthermore, a plurality of blades are fixedly connected to the inner wall of the third gear, and one end of the blade away from the third gear is fixedly connected to a rotating ring, and the rotating ring is rotatably connected to the transmission rod.
[0010] Furthermore, a funnel is fixedly connected to the bottom of the shell.
[0011] Furthermore, the three bottom ends of the feeding tube are fixedly connected with a conduit, and the conduit passes through the funnel.
[0012] Furthermore, the bottom of the funnel is fixedly connected with a base.
[0013] Furthermore, a hopper is fixedly connected to a top of the feeding pipe, and the pull rod is rotatably connected to the hopper.
[0014] Furthermore, a transmission tube is fixedly connected to the top of the transmission rod, the pressure rod passes through the transmission tube, a transparent tube is fixedly connected to the top of the transmission tube, and a scale is provided on the surface of the transparent tube.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention can simultaneously perform stirring and heating by using a propeller and a heating tube fixedly connected to the propeller surface. This mechanism can heat the heavy oil and the viscosity reducer more evenly and faster.
[0017] 2. The present invention can intuitively see the viscosity of the current mixture of heavy oil and viscosity reducer by using the pressure rod and the transparent tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0019] Figure 2 It is a three-dimensional cross-sectional schematic diagram of the present invention;
[0020] Figure 3 The present invention Figure 2 A magnified schematic diagram of point A;
[0021] Figure 4 The present invention Figure 2 An enlarged schematic diagram of point B;
[0022] Figure 5 The present invention Figure 2 An enlarged schematic diagram of point C;
[0023] Figure 6 The present invention Figure 2 An enlarged schematic diagram of point D;
[0024] Figure 7 The present invention Figure 2 Enlarged schematic diagram of point E.
[0025] In the figure:
[0026] 1. Shell; 2. Fixed cover; 3. Hopper; 4. Pull rod; 5. Conduit; 6. Internal gear; 7. Motor; 8. Propeller; 9. Heating tube; 10. Inner tank wall; 11. Inner tank cover; 12. Transparent tube; 13. Funnel; 14. Base; 15. First gear; 16. Second gear; 17. Third gear; 101. Feeding tube one; 102. Connecting rod; 103. Paddle; 104. Fixed rod one; 105. Transmission rod; 106. Feeding tube two; 107. Partition; 108. Pressure block; 109. Spring; 110. Stop ring; 111. Fixed plate; 112. Stop block; 113. Transmission tube; 114. Pressure rod; 115. Feeding tube three; 116. Rotating ring. DETAILED DESCRIPTION
[0027] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0028] A heavy oil viscosity reducer preparation experimental device, comprising: a shell 1, a fixed cover 2 is fixedly connected to the top of the shell 1, an inner liner wall 10 is fixedly connected to the inner wall of the shell 1, an inner liner cover 11 is rotatably connected to the top of the inner liner wall 10, an inner gear 6 is fixedly connected to the top of the inner liner cover 11, a first gear 15, a second gear 16 and a third gear 17 are arranged on the top of the inner liner cover 11, the third gear 17 is hollow, a feed pipe 101 is rotatably connected to the top of the third gear 17, the top of the feed pipe 101 passes through the fixed cover 2, a plurality of fixed rods 104 are fixedly connected to the bottom of the inner liner cover 11, a feed pipe 2 106 is fixedly connected to the bottom of the fixed rod 104, a propeller 8 is fixedly connected to the surface of the feed pipe 2 106, and the propeller 8 A heating tube 9 is fixedly connected to the surface, the inner bottom of the shell 1 is fixedly connected to the bottom of the inner tank wall 10, a feed tube 3 115 is fixedly connected to the bottom of the shell 1, the bottom end of the feed tube 3 115 passes through the bottom of the inner wall of the shell 1, the feed tube 3 115 is rotatably connected to the propeller 8, a stop block 112 is slidably connected to the inner side of the feed tube 3 115, a transmission rod 105 is fixedly connected to the top of the stop block 112, two fixed plates 111 are symmetrically fixedly connected to the transmission rod 105, a stop ring 110 is slidably connected inside the feed tube 2 106, one side of the fixed plate 111 is fixedly connected to the inner wall of the stop ring 110, a connecting rod 102 is rotatably connected to the top of the transmission rod 105, and the end of the connecting rod 102 away from the transmission rod 105 is rotatably connected to the pull rod 4;
[0029] A groove is provided on the surface of the transmission rod 105, and a through hole is vertically provided inside the transmission rod 105. A pressure rod 114 is vertically provided in the through hole. A spring 109 is fixedly connected to the bottom of the pressure rod 114. Both ends of the spring 109 are against the pressure rod 114 and the bottom of the groove. A partition 107 is vertically provided on the bottom surface of the groove opening, and a pressure block 108 is horizontally provided on the top of the groove.
[0030] Among them, the first gear 15 and the second gear 16 are meshed and connected, the second gear 16 and the third gear 17 are meshed and connected, the first gear 15 and the internal gear 6 are meshed and connected, the top of the fixed cover 2 is fixedly connected to the motor 7, the output end of the motor 7 is fixedly connected to the first gear 15, and the second gear 16 is rotationally connected to the fixed cover 2.
[0031] A plurality of blades 103 are fixedly connected to the inner wall of the third gear 17 , and a rotating ring 116 is fixedly connected to one end of the blade 103 away from the third gear 17 . The rotating ring 116 is rotatably connected to the transmission rod 105 .
[0032] Wherein, a funnel 13 is fixedly connected to the bottom of the shell 1 .
[0033] Among them, the bottom end of the feeding tube 3 115 is fixedly connected with a conduit 5, and the conduit 5 passes through the funnel 13.
[0034] The bottom of the funnel 13 is fixedly connected with a base 14 .
[0035] Among them, the top of the feeding pipe 101 is fixedly connected with a hopper 3, and the pull rod 4 is rotatably connected to the hopper 3.
[0036] The transmission rod 105 is fixedly connected to the top with a transmission tube 113 , the pressure rod 114 passes through the transmission tube 113 , the transmission tube 113 is fixedly connected to the top with a transparent tube 12 , and the surface of the transparent tube 12 is provided with scales.
[0037] like Figure 1-7As shown, in this embodiment, the device is connected to a power supply and a controller, a certain proportion of heavy oil and viscosity reducer are added to the hopper 3, and the motor 7 fixedly connected to the top of the fixed cover 2 is started. The motor 7 drives the first gear 15 fixedly connected to the bottom of the fixed cover 2 to rotate. Since the first gear 15 is meshed with the second gear 16, the first gear 15 drives the second gear 16 to rotate. Since the second gear 16 is meshed with the third gear 17, the second gear 16 drives the third gear 17 to rotate. The third gear 17 drives the paddle 103 fixedly connected thereto to rotate, and the paddle 103 drives the transmission rod 105 to rotate. The connected rotating ring 116 rotates, and the paddle 103 extracts the heavy oil and viscosity reducer in the hopper 3 fixedly connected to the top of the feeding pipe 101 through the feeding pipe 101 rotatably connected to the top of the third gear 17. The feeding pipe 101 is fixedly connected to the fixed cover 2, and the feeding pipe 101 penetrates the fixed cover 2. The heavy oil and viscosity reducer pass through the inner liner cover 11 and then flow into the feeding pipe 2 106 rotatably connected to the bottom of the inner liner cover 11 through the fixed rod 104. The heavy oil and viscosity reducer flow downward in the feeding pipe 2 106 to trigger the pressure block 108, and the pressure block 108 drives the pressure rod 1 fixedly connected to it. 14, the pressure rod 114 moves up and down in the through hole vertically arranged in the transmission rod 105 and in the transmission tube 113 at the top of the transmission rod 105, and the top of the pressure rod 114 floats up and down in the transparent tube 12, and the current viscosity of the heavy oil can be intuitively seen through the transparent tube 12. When the heavy oil falls in the delivery pipe 106, the pressure rod 114 will compress the spring 109 downward. When the heavy oil and the viscosity reducer continue to fall, they will continue to fall through the fixed plate 111 fixedly connected to the transmission rod 105 and the stop ring 110 fixedly connected to the fixed plate 111, and flow to the stop ring 110 fixedly connected to the transmission rod 105. The oil flows on the flow block 112 to the bottom of the outer shell 1 and the bottom end of the propeller 8. The first gear 15 rotates and drives the internal gear 6 fixedly connected to the inner liner cover 11 to rotate. The inner liner cover 11 drives the fixedly connected propeller 8 to rotate through the fixed rod 104 and the feeding pipe 2 106. The propeller 8 stirs the heavy oil and the viscosity reducer. During the stirring process, the propeller 8 transports the heavy oil and the viscosity reducer at the bottom of the outer shell 1 to the top of the propeller 8, and then passes through the gap between the fixed rods 104 fixedly connected between the inner liner cover 11 and the feeding pipe 2 106, and flows into the feeding pipe 2 106 again.
[0038] The heavy oil and the viscosity reducer are mixed by repeating the above steps for many times, and the heavy oil and the viscosity reducer are heated by the heating tube 9 fixedly connected to the surface of the propeller 8, and the position of the top of the pressure rod 114 is observed through the transparent tube 12, and the current viscosity of the mixture of the heavy oil and the viscosity reducer is quickly determined in combination with the scale line of the transparent tube 12, and the viscosity reducer is added in small amounts for many times according to the situation until the viscosity of the mixture of the heavy oil and the viscosity reducer is reduced to the target value, the viscosity of the mixture of the heavy oil and the viscosity reducer decreases, the spring 109 rebounds, the spring 109 pushes the pressure rod 114 to rise, and the top of the pressure rod 114 rises at the position of the transparent tube 12.
[0039] During the experiment, by pushing or pulling the pull rod 4, the pull rod 4 rotates around the place where the hopper 3 and the pull rod 4 are rotatably connected, and the pull rod 4 drives the connecting rod 102 rotatably connected thereto to move, and the connecting rod 102 drives the transmission rod 105 rotatably connected thereto to move up and down, and the transmission rod 105 drives the stop ring 110 to move downward through the fixed plate 111, and the transmission rod 105 drives the stop block 112 fixedly connected thereto to move up and down, when the stop block 112 moves to the bottom end of the feed pipe three 115 fixedly connected to the outer shell 1, the conduit 5 and the feed pipe three 115 are between the stop ring 110 and the stop block 112, and the stop ring 110 blocks the gap between the feed pipe three 115 and the feed pipe two 106, and the mixture of heavy oil and viscosity reducer in the feed pipe two 106 flows to the top of the stop block 112, and then flows into the conduit 5, and then flows out through the conduit 5, and sampling can be carried out.
[0040] When it is necessary to quickly discharge the mixture of heavy oil and viscosity reducer in the inner liner wall 10, the stop block 112 is moved to the outside of the feeding pipe three 115, and the stop ring 110 is moved into the feeding pipe three 115, and the mixture of heavy oil and viscosity reducer flows out through the bottom of the feeding pipe three 115 until it flows into the funnel 13, is collected by the funnel 13, and then flows out from the bottom of the funnel 13.
[0041] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. An experimental device for preparing a heavy oil viscosity reducer, comprising: The shell (1) is characterized in that: the top of the shell (1) is fixedly connected to a fixed cover (2); the inner wall of the shell (1) is fixedly connected to an inner liner wall (10); the top of the inner liner wall (10) is rotatably connected to an inner liner cover (11); the top of the inner liner cover (11) is fixedly connected to an internal gear (6); the top of the inner liner cover (11) is provided with a first gear (15), a second gear (16) and a third gear (17); the third gear (17) is hollow; the top of the third gear (17) is rotatably connected to a feed pipe (101); the top of the feed pipe (101) passes through the fixed cover (2); the bottom of the inner liner cover (11) is fixedly connected to a plurality of fixed rods (104); the bottom of the fixed rods (104) is fixedly connected to a feed pipe (106); the surface of the feed pipe (106) is fixedly connected to a propeller (8); the surface of the propeller (8) is fixedly connected to a plurality of fixed rods (104); A heating tube (9) is connected, the bottom of the inner side of the outer shell (1) is fixedly connected to the bottom of the inner tank wall (10), the bottom of the outer shell (1) is fixedly connected to a feed pipe (115), the bottom end of the feed pipe (115) passes through the bottom of the inner wall of the outer shell (1), the feed pipe (115) is rotatably connected to the propeller (8), the inner side of the feed pipe (115) is slidably connected to a stopper block (112), the top of the stopper block (112) is fixedly connected to A transmission rod (105) is connected, and two fixed plates (111) are symmetrically fixedly connected to the transmission rod (105). A stop ring (110) is slidably connected inside the second feeding tube (106), and one side of the fixed plate (111) is fixedly connected to the inner wall of the stop ring (110). The top of the transmission rod (105) is rotatably connected to a connecting rod (102), and the end of the connecting rod (102) away from the transmission rod (105) is rotatably connected to a pull rod (4); A groove is provided on the surface of the transmission rod (105), a through hole is vertically provided inside the transmission rod (105), a pressure rod (114) is vertically provided in the through hole, a spring (109) is fixedly connected to the bottom of the pressure rod (114), two ends of the spring (109) are against the pressure rod (114) and the bottom of the groove, a partition plate (107) is vertically provided on the bottom surface of the groove opening, and a pressure block (108) is horizontally provided on the top of the groove.
2. The experimental device for preparing a heavy oil viscosity reducer according to claim 1, characterized in that: The first gear (15) and the second gear (16) are meshed and connected, the second gear (16) and the third gear (17) are meshed and connected, the first gear (15) and the internal gear (6) are meshed and connected, a motor (7) is fixedly connected to the top of the fixed cover (2), an output end of the motor (7) is fixedly connected to the first gear (15), and the second gear (16) is rotatably connected to the fixed cover (2).
3. The experimental device for preparing a heavy oil viscosity reducer according to claim 1, characterized in that: A plurality of blades (103) are fixedly connected to the inner wall of the third gear (17); one end of the blade (103) away from the third gear (17) is fixedly connected to a rotating ring (116); and the rotating ring (116) is rotatably connected to the transmission rod (105).
4. The experimental device for preparing a heavy oil viscosity reducer according to claim 1, characterized in that: A funnel (13) is fixedly connected to the bottom of the housing (1).
5. The experimental device for preparing a heavy oil viscosity reducer according to claim 4, characterized in that: The bottom end of the feeding pipe three (115) is fixedly connected with a conduit (5), and the conduit (5) passes through the funnel (13).
6. The experimental device for preparing a heavy oil viscosity reducer according to claim 4, characterized in that: The bottom of the funnel (13) is fixedly connected to a base (14).
7. The experimental device for preparing a heavy oil viscosity reducer according to claim 1, characterized in that: The top of the feeding pipe 1 (101) is fixedly connected to a hopper (3), and the pull rod (4) is rotatably connected to the hopper (3).
8. The experimental device for preparing a heavy oil viscosity reducer according to claim 1, characterized in that: The top of the transmission rod (105) is fixedly connected to a transmission tube (113), the pressure rod (114) penetrates the transmission tube (113), the top of the transmission tube (113) is fixedly connected to a transparent tube (12), and a scale is provided on the surface of the transparent tube (12).